LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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$ V V H P E O L Q J S L S H 3 1.
Position and secure pipe 3 E \ W L J K W H Q L Q J W K H V F U H Z $ ) L J ¿ [ L Q J L W W R W K H F R P S U H V V R U
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H D .
• $ V V H P E O H W K H H Q W L U H H Q J L Q H (010005).
• $ V V H P E O H W K H S U R S H O O H U V K D I W (030705).
• $ V V H P E O H W K H I U R Q W F H Q W U H D Q G U H D U À D W À R R U V (082505).
• Fill the air conditioning system (026008).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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3 $ 5 7 , 1 6 , ' ( 7 + ( 3 $ 6 6 ( 1 * ( 5 & 2 0 3 $ 5 7 0 ( 1 7
1 R W H
$ V P H Q W L R Q H G D O U H D G \ L Q W K H G L V D V V H P E O \ S U R F H G X U H W R D V V H P E O H W K H D L U F R Q G L W L R Q L Q J V \ V W H P S L S H V L W L V necessary to simultaneously assemble the heating system pipes.
$ V V H P E O L Q J S L S H V , D Q G , L Q V L G H W K H S D V V H Q J H U F R P S D U W P H Q W 1. Position pipes , and , L Q V L G H W K H V H D O $ ) L J Z L W K W K H K H D W L Q J V \ V W H P S L S H V % ) L J ).
2. Position the pipe assembly in its housing inside the passenger compartment and pull the tabs to adjust the
V H D O X Q G H U Q H D W K W K H Y H K L F O H & ) L J ).
3. 7 L J K W H Q W K H V S H F L ¿ F V F U H Z V W R F R Q Q H F W W K H W Z R D L U F R Q G L W L R Q L Q J V \ V W H P S L S H V , and , and the three heating
V \ V W H P S L S H V ' ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4. 2 Q W K H U L J K W V L G H R I W K H S D V V H Q J H U F R P S D U W P H Q W W L J K W H Q W K H ¿ [ L Q J V F U H Z ( ) L J W R F R Q Q H F W W K H W Z R D L U
conditioning system pipes , and , .
5. 2 Q W K H O H I W V L G H R I W K H S D V V H Q J H U F R P S D U W P H Q W I D V W H Q W K H V S H F L ¿ F F O D P S V W R F R Q Q H F W W K H V O H H Y H V ) ) L J )
R Q W K H K H D W L Q J V \ V W H P & ) L J ).
• $ V V H P E O L Q J W K H S U R S H O O H U V K D I W (030705).
• $ V V H P E O L Q J W K H U H D U D Q G F H Q W U H Y H K L F O H À R R U V (082505).
• Filling the air conditioning system (026008).
• Filling the coolant circuit (012108).
• $ V V H P E O L Q J W K H F H Q W H U F R Q V R O H H Q G S D Q H O V (086305).
• $ V V H P E O L Q J W K H F H Q W H U F R Q V R O H R U Q D P H Q W (086305).
• $ V V H P E O L Q J W K H % - $ S X V K E X W W R Q S D Q H O (086805).
• $ V V H P E O L Q J W K H D L U F R Q G L W L R Q H U J U L O O H (081605).
• $ V V H P E O L Q J W K H D L U F R Q G L W L R Q H U F R Q W U R O X Q L W (081605).
• $ V V H P E O L Q J W K H P X O W L P H G L D V \ V W H P (097505).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Air conditioning system emptying
7 K L V V \ V W H P H P S O R \ V 5 D F R R O D Q W W H W U D À X R U L G H H W K D Q H Z K L F K L V F O D V V L ¿ H G D V D Q H Q Y L U R Q P H Q W D O I U L H Q G O \ V X E V W D Q F H E \ W K H O H J L V O D W L R Q L Q I R U F H 1 H Y H U X V H W K L V F R R O D Q W L Q V \ V W H P V R S H U D W L Q J Z L W K W K H S U H Y L R X V 5 À X L G ) U H R Q
) R U U H D V R Q V R I L Q F R P S D W L E L O L W \ E H W Z H H Q F R P S U H V V R U R L O D Q G F R R O D Q W 5 F D Q Q R W E H X V H G L Q V \ V W H P V designed to run on R134a.
' R Q R W G L V S R V H R I 5 D G L U H F W O \ L Q W R W K H D W P R V S K H U H ' H V S L W H W K H I D F W W K D W W K H R ] R Q H G H S O H W L R Q
S R W H Q W L D O R I W K H V X E V W D Q F H L V H T X D O W R ] H U R L W G R H V K D Y H D S R W H Q W L D O J O R E D O Z D U P L Q J I D F W R U ) R U W K L V U H D V R Q F R O O H F W L R Q D Q G U H F \ F O L Q J D U H V X E M H F W W R O H J D O F R Q W U R O V
$ O Z D \ V X V H W \ S H D S S U R Y H G F R R O D Q W F R O O H F W L R Q U H F \ F O L Q J G H Y L F H V W R F D S W X U H W K H F R R O D Q W G U D L Q H G I U R P
W K H D L U F R Q G L W L R Q L Q J V \ V W H P ' R Q R W P L [ G L I I H U H Q W F R R O D Q W V L Q W K H V D P H G H Y L F H
: $ 5 1 , 1 * : K H Q V H U Y L F L Q J D L U F R Q G L W L R Q L Q J V \ V W H P V R U F R P S U H V V R U V D O Z D \ V Z H D U S U R W H F W L Y H J O D V V H V D Q G J O R Y H V & D U U \ R X W W K H V H R S H U D W L R Q V L Q S U R S H U O \ Y H Q W L O D W H G D U H D V I U H H R I R S H Q À D P H V
$ G G D V P D O O D P R X Q W R I À X R U H V F H Q W À X L G W R W K H F R R O D Q W W R I D F L O L W D W H O H D N O R F D W L R Q 7 K H S U H V H Q F H R I W K H O H D N
Z L O O D S S H D U X Q G H U W K H O L J K W R I V S H F L ¿ F O H D N O R F D W L Q J O D P S V ' R Q R W X V H Q D N H G À D P H V W R O R F D W H O H D N V $ S D U W L F X O D U O \ K D ] D U G R X V J D V S K R V J H Q H F R X O G E H I R U P H G
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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3 U H O L P L Q D U \ R S H U D W L R Q V •Start the engine at idle speed with the hood closed for approximately 15 min. and with the A/C system fan
on maximum speed. This operation facilitates the movement of oil mixed with coolant and heats the system, preventing freezing during collection.
• Turn off the engine.
• Disassemble the engine compartment left side panels and remove the LIE control unit.
• Connect the LP pipe (BLUE) ( $ ) L J R I W K H G U D L Q H T X L S P H Q W D Q G U H ¿ O O W K H V \ V W H P D W W K H R X W O H W % ) L J ) on the
compressor’s intake pipe.
• Connect the HP pipe (RED) ( & ) L J R I W K H G U D L Q H T X L S P H Q W D Q G U H ¿ O O W K H V \ V W H P D W W K H R X W O H W ' ) L J ) on the
compressor’s delivery pipe.
' U D L Q L Q J W K H V \ V W H P 1. Activate the equipment’s coolant collection phase.
2. Drain the system slowly to prevent the formation of ice inside the expansion valve and oil leakage from the
compressor.
3. Check the amount of oil collected in the equipment’s container.
& U H D W L Q J W K H Y D F X X P 1. After draining the system completely, bleed the air from the coolant charging cylinder and system.
A vacuum of approximately
LP=-0.98 (bar) and HP=-0.2 (bar) in the system is required according to the device
used.
Check system tightness for at least 15 minutes after eliminating all the air from the system.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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Air conditioning system ¿ O O L Q J
7 K L V V \ V W H P H P S O R \ V 5 D F R R O D Q W W H W U D À X R U L G H H W K D Q H Z K L F K L V F O D V V L ¿ H G D V D Q H Q Y L U R Q P H Q W D O
I U L H Q G O \ V X E V W D Q F H E \ W K H O H J L V O D W L R Q L Q I R U F H 1 H Y H U X V H W K L V F R R O D Q W L Q V \ V W H P V R S H U D W L Q J Z L W K W K H S U H Y L R X V 5 À X L G ) U H R Q
) R U U H D V R Q V R I L Q F R P S D W L E L O L W \ E H W Z H H Q F R P S U H V V R U R L O D Q G F R R O D Q W 5 F D Q Q R W E H X V H G L Q V \ V W H P V designed to run on R134a.
' R Q R W G L V S R V H R I 5 D G L U H F W O \ L Q W R W K H D W P R V S K H U H ' H V S L W H W K H I D F W W K D W W K H R ] R Q H G H S O H W L R Q
S R W H Q W L D O R I W K H V X E V W D Q F H L V H T X D O W R ] H U R L W G R H V K D Y H D S R W H Q W L D O J O R E D O Z D U P L Q J I D F W R U ) R U W K L V U H D V R Q F R O O H F W L R Q D Q G U H F \ F O L Q J D U H V X E M H F W W R O H J D O F R Q W U R O V
$ O Z D \ V X V H W \ S H D S S U R Y H G F R R O D Q W F R O O H F W L R Q U H F \ F O L Q J G H Y L F H V W R F D S W X U H W K H F R R O D Q W G U D L Q H G I U R P
W K H D L U F R Q G L W L R Q L Q J V \ V W H P ' R Q R W P L [ G L I I H U H Q W F R R O D Q W V L Q W K H V D P H G H Y L F H
: $ 5 1 , 1 * : K H Q V H U Y L F L Q J D L U F R Q G L W L R Q L Q J V \ V W H P V R U F R P S U H V V R U V D O Z D \ V Z H D U S U R W H F W L Y H J O D V V H V D Q G J O R Y H V & D U U \ R X W W K H V H R S H U D W L R Q V L Q S U R S H U O \ Y H Q W L O D W H G D U H D V I U H H R I R S H Q À D P H V
$ G G D V P D O O D P R X Q W R I À X R U H V F H Q W À X L G W R W K H F R R O D Q W W R I D F L O L W D W H O H D N O R F D W L R Q 7 K H S U H V H Q F H R I W K H O H D N
Z L O O D S S H D U X Q G H U W K H O L J K W R I V S H F L ¿ F O H D N O R F D W L Q J O D P S V ' R Q R W X V H Q D N H G À D P H V W R O R F D W H O H D N V $ S D U W L F X O D U O \ K D ] D U G R X V J D V S K R V J H Q H F R X O G E H I R U P H G
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3 U H O L P L Q D U \ R S H U D W L R Q V •Disassemble the engine compartment left side panels .
• Connect the LP pipe (BLUE) ( $ ) L J R I W K H G U D L Q H T X L S P H Q W D Q G U H ¿ O O W K H V \ V W H P D W W K H R X W O H W % ) L J ) on the
compressor’s intake pipe.
• Connect the HP pipe (RED) ( & ) L J R I W K H G U D L Q H T X L S P H Q W D Q G U H ¿ O O W K H V \ V W H P D W W K H R X W O H W ' ) L J ) on the
F R P S U H V V R U ¶ V G H O L Y H U \ S L S H
, Q W U R G X F L Q J R L O D Q G O H D N G H W H F W R U G \ H
: $ 5 1 , 1 *
2 L O P X V W Q R W E H D G G H G W R D Q H Z $ & V \ V W H P
) R U D O U H D G \ X V H G V \ V W H P V W K L V D P R X Q W H T X D O V W K H D P R X Q W R I F R R O D Q W W K D W Z D V F R O O H F W H G . H H S L Q P L Q G the amount of oil collected from any replaced components. 2 Q O \ ' ( 1 6 2 1 ' R L O P X V W E H X V H G
1. , Q V H U W W K H O H D N G H W H F W R U G \ H W R L G H Q W L I \ D Q \ O H D N V
5 H ¿ O O L Q J W K H V \ V W H P 1. Introduce 550 gr of R134a coolant.
) L Q D O R S H U D W L R Q V1. Start the engine with the air conditioner on LO Z L W K W K H H Q J L Q H D W D S S U R [ L P D W H O \ U S P I R U D S S U R [ L P D W H O \
P L Q X W H V W R D O O R Z F R P S U H V V R U R L O G L V W U L E X W L R Q L Q W K H F L U F X L W 9 H U L I \ S U R S H U R S H U D W L R Q R I W K H V \ V W H P
• Disconnect the LP-HP pipes.
• Assemble the engine compartment left side panels .
Page 588 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V
$ + H D W L Q J V R O H Q R L G Y D O Y H G L V D V V H P E O \
% + H D W L Q J Z D W H U S X P S G L V D V V H P E O \
C) Heating system pipes
Page 589 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ + H D W L Q J V R O H Q R L G Y D O Y H G L V D V V H P E O \ The solenoid valve of the heating system is located under the car tunnel. 3 U H O L P L Q D U \ R S H U D W L R Q V •Raise the car on the car lift (000000).
• Remove the central and rear F D U À R R U V(082503).
• Remove the propeller shaft (030703).
• Drain W K H Z D W H U F R R O L Q J À X L G V (012107).
' L V D V V H P E O L Q J W K H V R O H Q R L G Y D O Y H V
1 R W H Prepare a suitable container for collecting the liquid that leaks when the solenoid valve pipes are disconnected.
1. Disconnect the lower pipe ( $ ) L J ) coming from the water pump using the clamp ( % ) L J ) and plug it.
2. Disconnect the other two pipes pressed onto the unions ( & ) L J ) and plug them.
3. Unscrew the nut ( ' ) L J ) that secures the solenoid valve bracket ( ( ) L J ) to the chassis.
4. Lower the solenoid valve, disconnect the connector ( ) ) L J ) and then remove the solenoid valve complete with
the bracket.
5. Remove the bracket ( ( ) L J ) from the solenoid valve, unscrewing the nut ( * ) L J ) and removing the screw
( + ) L J ).
Page 590 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% + H D W L Q J Z D W H U S X P S G L V D V V H P E O \ 7 K H K H D W L Q J V \ V W H P O R Z À R Z S X P S $ ) L J ) is located under the car tunnel.
3 U H O L P L Q D U \ R S H U D W L R Q V • Turn the air conditioner to “ON” at the minimum temperature (LO) to close the two solenoid valves that shut off
engine coolant to the air conditioner radiators (left and right).
• Raise the car on the car lift (000000).
• Remove the central and rear F D U À R R U V(082503).
• Remove the propeller shaft (030703).
• Drain W K H Z D W H U F R R O L Q J À X L G V (012107).
' L V D V V H P E O L Q J W K H S X P S
1 R W H Prepare a suitable container for collecting the liquid that leaks when the pump’s pipes are disconnected.
1. Disconnect the connector ( $ ) L J ) L J ).
2. Disconnect the pump’s pipes ( % ) L J ) using the clamps ( & ) L J ) and plug the pipes.
3. Unscrew the 2 bolts of the 2 clamps that secures the pump to the bracket ( ' ) L J ) L J ).
4. Remove the heating system pump.