differential LAMBORGHINI MURCIÉLAGO 2009 Service User Guide
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: MURCIÉLAGO, Model: LAMBORGHINI MURCIÉLAGO 2009Pages: 1173, PDF Size: 98.14 MB
Page 100 of 1173
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 L J K W H Q L Q J W R U T X H R I I R U N V R Q J H D U E R [ A.
fork screws “
B. M8 tooth screws “
C. M6 tooth screw “
D. nuts on pump body “
E. shift lever device screw “
Tightening torque rear differential A. Rear differential crown screw “
B. Q X W R Q V L G H À D Q J H V “
C. screw on shaft hub “
7 L J K W H Q L Q J W R U T X H R I V L O H Q W E O R F ¿ [ L Q J Q X W W R W K H V K L I W O H Y H U G H Y L F H V X S S R U W A. V L O H Q W E O R F ¿ [ L Q J Q X W “
B. front body support nuts “
7 L J K W H Q L Q J W R U T X H R I W K H F O X W F K K R X V L Q J W R W K H J H D U E R [ A. F O X W F K K R X V L Q J ¿ [ L Q J Q X W “
Page 103 of 1173
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tightening torque front differential A.
Front differential crown screw “
B. screw on front differential cover “
C. screw on the viscous coupling cover “
7 L J K W H Q L Q J W R U T X H R I W K H K H D G Q X W V “
7 L J K W H Q W K H K H D G ¿ [ L Q J Q X W V Z L W K P R O L N R W H
$ V V H P E O L Q J W K H $ & F R P S U H V V R U
A. ¿ [ L Q J Q X W “
Assembling the
S R Z H U V W H H U L Q J S X P S V X S S R U W I U D P H $ & F R P S U H V V R U D Q G D O W H U Q D W R U
A. screw “
Page 106 of 1173
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling the fuel pump
% H I R U H F D U U \ L Q J R X W W K H ¿ Q D O W L J K W H Q L Q J S U R F H G X U H S R V L W L R Q D Q G D V V H P E O H W K H V F U H Z V Z L W K R X W I X O O \ W L J K W H Q L Q J
according to the sequence outlined below:
A. Screw
“
Tightening torque of front differential pinion ring nut
Mark the tightened screw with a yellow permanent marker A. Tightening torque of ring nut “
7 L J K W H Q L Q J W R U T X H R I H Q J L Q H F U D Q N F D V H A. 7 L J K W H Q L Q J W R U T X H R I V F U H Z ¿ U V W W L J K W H Q L Q J W R U T X H Ø 12 mm “
B. Tightening torque of screw (second and last tightening torque) Ø 12 mm “
C. Tightening torque of screw Ø 8 mm “
7 L J K W H Q L Q J W R U T X H R I W L P L Q J F K D L Q F R Y H U A. Tightening torque of screw “
B. Tightening torque of screw “
Page 123 of 1173
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DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& R Q Q H F W L Q J W K H Y D F X X P S L S H V W R W K H O H I W U L J K W V X S S O \ P D Q L I R O G
A. 7 L J K W H Q L Q J W R U T X H R I F O D P S 5 , * + 7 6 , ' ( “
B. 7 L J K W H Q L Q J W R U T X H R I F O D P S / ( ) 7 6 , ' ( “
Connecting the oil pipes to the engine
$ I W H U W L J K W H Q L Q J P D U N Z L W K \ H O O R Z S D L Q W A. Tightening torque of nut “
Tightening torque of the front differential on the support
$ I W H U W L J K W H Q L Q J P D U N Z L W K \ H O O R Z S D L Q W A. Tightening torque of nut “
& R Q Q H F W L R Q D Q G W L J K W H Q L Q J W R U T X H R I U H D U D [ O H V K D I W V Tighten the screws two at a time on the same washer
A. 1. 3 U H W R U T X H R I V F U H Z “
2. Tightening torque of screw (008701229) “
Page 139 of 1173
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Chassis number location
( Q J L Q H V H U L D O Q X P E H U ) U R Q W G L I I H U H Q W L D O V H U L D O Q X P E H U
* H D U E R [ V H U L D O Q X P E H U Rear differential serial number
Page 142 of 1173
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Description i.o. non i.o. Repaired
i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order numberService managerNumber plateRegistration date
Engine number Gearbox numberGearbox typeKm/Mls
VIN ModelModel YearDate
Mechanic’s name Delivery dateCar numberType of job carried out
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Engine compartment (rear)
Engine and engine compartment: visually check for any leaks and/or faults
Engine oil: check the oil level and top up if necessary
& R R O L Q J V \ V W H P F K H F N W K H D Q W L I U H H ] H À X L G D Q G W K H F R R O D Q W O H Y H O $ Q W L I U H H ] H S U R W H F W L R Q X S W R ƒ & % U D N H V P D [ L P X P À X L G O H Y H O
Lifting system: ensure the system functions correctly
Gearbox: check the oil level and top up if necessary Luggage compartment (front)
: L Q G V F U H H Q Z D V K H U V \ V W H P F K H F N W K H À X L G O H Y H O D Q G W R S X S Lower part of the vehicle
Engine, gearbox, differentials, steering, coupling covers: visual check to ensure there are no leaks and/or damage
Brake system: visual check to ensure there are no leaks and/or damage
Page 197 of 1173
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Fig.1
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
8 Q G H U W K H Y H K L F O H
19.
Drain and collect the engine oil removing the proper plug from under the oil tank (about 9 liters) (011707).
20. Drain completely the oil (about 2 liters) from the oil pan removing the proper drain plug (011707).
21. Disconnect the inlet and outlet pipe from the oil pan (011703).
22. 8 Q V F U H Z W K H F O D P S V D Q G O R Z H U W K H H [ K D X V W W H U P L Q D O V E \ N H H S L Q J W K H P D V D I H Z D \ (025103).
23. From inside the vehicle, remove the panel and the gearshift on the tunnel (086803).
24. Remove the lower front drive cross member elements (052103).
25. Remove the silencer mounting devices (025103).
26. Remove the front drive mounting bolts (030103).
27. Remove the ground plaited cable on the left side of the engine.
28. 5 H P R Y H W K H U H D U D [ O H V K D I W V F U H Z V S H U V L G H D Q G G L V F R Q Q H F W W K H U H D U D [ O H V K D I W V (050103).
29. Separate the shaft from the front differential (052103).
30. 8 Q V F U H Z W K H W Z R H Q J L Q H V L G H P P P R X Q W L Q J E R O W V
31. Disconnect the cable (positive) from the starter (091103).
32. Separate the clutch oil pipe and plug its end: arrange the pipe so that it can cause no trouble.
33. 5 H P R Y H W K H D [ O H V K D I W V I U R P W K H U H D U G L I I H U H Q W L D O
34. 6 X S S R U W W K H J H D U E R [ E \ P H D Q V R I D V S H F L ¿ F O L I W L Q J G H Y L F H E \ L Q V H U W L Q J D Z R R G H Q S L H F H ( $ ) L J ) and lever by
means of a crowbar to move the engine towards the rear part in order to disconnect the front differential from
the drive pipe.
35. Remove the silencer mounting devices (025103).
Page 200 of 1173
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Fig.2
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
8 Q G H U W K H Y H K L F O H 20.
6 X S S R U W W K H J H D U E R [ E \ P H D Q V R I D V S H F L ¿ F O L I W L Q J G H Y L F H E \ L Q V H U W L Q J D Z R R G H Q S L H F H (A-Fig.2 ) and lever by
means of a crowbar to move the engine towards the rear part in order to disconnect the front differential from
the drive pipe.
21. Move the axle shafts toward the rear differential.
22. Remove the end of the clutch oil pipe and reconnect it.
23. Connect the cable (positive) of the starter (091105).
24. Screw the two engine side 24-mm mounting bolts.
25. Secure the shaft to the front differential (052105).
26. Reposition the rear axle shaft screws (6 per side) and connect the rear axle shafts (050105).
27. Reposition the ground plaited cable on the left side of the engine.
28. Secure the front drive mounting bolts (030105).
29. Connect the silencer mounting devices (025105).
30. Assemble the lower front drive cross member elements (052105).
31. From inside the vehicle assemble the panel and the gearshift on the tunnel (086805).
32. Tighten the clamps while protecting the exhaust terminals (025105).
33. Connect the inlet and outlet pipe from the oil pan (011705).
34. Fill the oil pan completely (about 2 liters) (011708).
35. Fill engine oil tank (about 9 liters) (011708).
Page 226 of 1173
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Fig.1 Fig.2
Fig.3
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& U D Q N V K D I W D Q G E H D U L Q J G L V D V V H P E O H 3 U H O L P L Q D U \ R S H U D W L R Q V • Engine disassemble (010003)
• Thermostatic valve disassemble (012103)
• Gearbox disassemble (030103)
• Silencer and exhaust terminals disassemble (025103)
• Exhaust manifolds disassemble (025103)
• Air intake manifold disassemble (012903)
• Alternator, power steering pump and air conditioning system compressor frame disassemble.
• Head disassemble (010303)
• Rear differential disassemble (050903)
• Disassemble the front crankshaft pulley
• Timing system cover disassemble (019003)
• Disassemble the oil pan
• Disassemble the oil draft pipe
• Timing system chain disassemble (019003)
• Oil pump disassemble (011503)
& U D Q N V K D I W D Q G E H D U L Q J G L V D V V H P E O H
1. Fix the crankcase with the lower part facing upwards.
2. Unscrew the bolts which mount the crankcase to the lower part of the crankcase ( Fig.1).
3. Remove the lower part of the crankcase.
4. Remove the connecting rods and the pistons.
5. 5 H P R Y H W K H F U D Q N V K D I W E \ P H D Q V R I D V S H F L ¿ F O L I W L Q J G H Y L F H Fig.2).
6. Check the crankshaft thoroughly for wear or scratches.
7. Remove the bushings from the lower and upper parts of the crankcase ( Fig.3).
Page 231 of 1173
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L824 01 05 05
Fig.6
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' X U L Q J W K H D V V H P E O \
15. Install P/N 961195027 liner-stop on the concerned liner to prevent it from moving.
16. Insert the connecting rod-piston assembly in the crankcase, checking that:
• 7 K H F R Q Q H F W L Q J U R G E H D G V I D F H W K H F U D Q N V K D I W V K R X O G H U V
• The numbers printed on the connecting rods caps correspond to the numbers printed on the
connecting rod small end.
17. Apply Molycote 1000 on the threads and on the striking surface of the connecting rod cap bolts and tighten the
bolts; Tightening torque (000800-2a).
18. Then tighten to angle check.
7 L J K W H Q L Q J Y D O X H V D
• Oil pump assemble (011505)
•Timing system chain assemble (019005)
• Assemble the oil draft pipe
• Assemble the oil pan
• Timing system cover assemble (019005)
• Assemble the front crankshaft pulley
•Rear differential assemble (050905)
• Head assemble (010305)
• Alternator, power steering pump and air conditioning system compressor frame assemble.
• Air intake manifold assemble (012905)
• Exhaust manifolds assemble (025105)
• Silencer and exhaust terminals assemble (025105)
• Gearbox assemble (030105)
• Thermostatic valve assemble (012105)
• Engine assemble (010005)