high mounted stop LAND ROVER DEFENDER 1999 Workshop Manual

GENERAL SPECIFICATION DATA
9
INFORMATION BULBS
REPLACEMENT BULBS TYPE
Headlamps 12V 60/55W Halogen
Front side lamps 12V 5W
Side repeater lamps 12V 5W
Tail lamps 12V 21W
Cente High Mounted Stop Lamp 12V 21W
Direction indicator lamps 12V 21W
Number plate lamp 12V 4W
Reverse lamp 12V 21W
Rear fog guard lamp 12V 21W
Interior roof lamps 12V 10W
Instrument illumination 12V 1.2W
Warning light panel 12V 1.2W
Hazard warning switch 12V 1.2W
CAUTION: The fitting of new bulbs with wattages in excess of those specified will result in damage
to vehicle wiring and switches.
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CHASSIS AND BODY
3
DESCRIPTION AND OPERATION The tail door for 02MY is completely redesigned to address manufacturing complexity, corrosion and water ingress
probelms on previous tail doors.
The tail door is now a one piece outer skin pressing located on a reinforced steel, zinc plated frame. This gives
improved build quality, water integrity and minimal welding.
A new tail door glass is introduced with a one piece continuous rubber seal. The tail door glass has a revised
Heated Rear Window (HRW) element on the glass which removes the need to route wires up the sides of the
frame. The HRW element now has integral Lucar connections in the element which provide the earth connections
for the new centre high mounted stop lamp.
The inner trim panel is new and accommodates the CDL actuator and linkages.
The new tail door also contains a relay for rear wiper motor operation. Refer to the Wipers section for details.
Because the new tail door uses the current hinges and latch and retains the same geometry as the previous tail
door, the new tail door assembly is available as a service item for current vehicles.
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86 - ELECTRICAL
CONTENTS
Page
DESCRIPTION AND OPERATION
SECURITY AND CENTRAL DOOR LOCKING 1....................................................
SECURITY AND CENTRAL DOOR LOCKING 2....................................................
ANTI-THEFT ALARM - FROM 02MY 3...................................................................
IMMOBILISATION SYSTEM - FROM 02MY 12......................................................
CENTRAL DOOR LOCKING (CDL) - FROM 02MY 15...........................................
ANTI-THEFT ALARM SYSTEM SELF TEST 17.....................................................
FASCIA CONSOLE 18............................................................................................
HEATED FRONT SCREEN - FROM 02MY 20.......................................................
HEATED FRONT SEATS - FROM 02MY 22..........................................................
ELECTRIC FRONT WINDOWS - FROM 02MY 24.................................................
PASSENGER COMPARTMENT FUSE BOX 26.....................................................
UNDER SEAT FUSE BOX 27.................................................................................
ADJUSTMENT
HEADLAMPS - ALIGN BEAM 1..............................................................................
SOLENOID/MOTOR - FRONT DOOR - ADJUST 1................................................
REPAIR
BELT - AUXILLARY DRIVE 1.................................................................................
HARNESS - INJECTORS 1....................................................................................
STARTER MOTOR 2..............................................................................................
CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) - UP TO 02MY 2...................
ALTERNATOR 3.....................................................................................................
HORN - LH 4...........................................................................................................
HEADLAMP 5.........................................................................................................
LAMP - TAIL 6.........................................................................................................
RADIO6 ..................................................................................................................
SPEAKER - FRONT 7.............................................................................................
SWITCH - TRANSMISSION BRAKE 7...................................................................
LAMP - FRONT FLASHER 8..................................................................................
BATTERY - DISCONNECT - FROM 02MY 8..........................................................
MOTOR & REGULATOR - FRONT DOOR - FROM 02MY 9..................................
SWITCH - FASCIA - FROM 02MY 10.....................................................................
HARNESS - FRONT DOOR - FROM 02MY 10.......................................................
SOLENOID/MOTOR - TAIL DOOR - FROM 02MY 11............................................
SOLENOID/MOTOR - FRONT DOOR - FROM 02MY 12.......................................
SOLENOID/MOTOR - REAR DOOR - FROM 02MY 13.........................................
HARNESS - REAR DOOR - FROM 02MY 14.........................................................
REVERSE AND FOG GUARD LAMP - BULB 15....................................................
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86 - ELECTRICAL
CONTENTS
Page
LAMP ASSEMBLY - CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) -
FROM 02MY 16......................................................................................................
FLASHER UNIT - HAZARD WARNING - FROM 02MY 16.....................................
RELAY - HEATED FRONT SCREEN - FROM 02MY 17........................................
RELAY - REAR FOG GUARD - FROM 02MY 18...................................................
RELAY - STARTER - FROM 02MY 19...................................................................
SWITCH - HEADLAMP LEVELLING - FROM 02MY 19.........................................
CIGAR LIGHTER - FRONT - FROM 02MY 20........................................................
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86ELECTRICAL
2
REPAIR STARTER MOTOR
Service repair no - 86.60.01
Remove
1.Remove battery cover.
2.Disconnect battery negative lead.
3.Remove fixings and remove underbelly panel.
4.Disconnect Lucar from starter solenoid.
5.Remove nut and disconnect battery lead from
starter solenoid.
6.Remove nut and 2 bolts securing starter to
gearbox housing. Remove starter.
Refit
7.Clean starter motor and mating face.
8.Position starter and tighten nut and 2 bolts to27
Nm (20 lbf.ft)
9.Connect lead to starter solenoid and tighten nut.
10.Connect Lucar to starter solenoid.
11.Fit underbelly panel.
12.Reconnect battery negative lead.
13.Fit battery cover.CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) -
UP TO 02MY
Service repair no - 86.41.32
Remove
1.Remove 2 screws securing lamp cover.
2.Remove lamp cover.
3.Disconnect 2 Lucars from bulb holder.
4.Remove 2 nuts securing lamp to tail door.
5.Remove lamp.
6.Collect gasket.
Refit
7.Position gasket.
8.Position lamp.
9.Secure lamp with nuts.
10.Connect Lucars to bulb holder.
11.Fit lamp cover.
12.Secure cover with screws.
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86ELECTRICAL
16
REPAIR LAMP ASSEMBLY - CENTRE HIGH MOUNTED
STOP LIGHT (CHMSL) - FROM 02MY
Service repair no - 86.41.32
Remove
1.Open rear door.
2.Remove 2 screws and cover from CHMSL.
3.Remove insulated cover from Lucar connector,
release catch’s and disconnect Lucar’s taking
care not to damage screen element.
4.Remove nuts securing lamp to rear screen,
withdraw lamp assembly, collect seals and
washers.
5.Remove rubber backing pad, taking care not to
damage screen obscuration band.
Refit
6.Clean obscuration band and fit new backing pad.
7.Fit lamp assembly, seals and washers. Fit nuts
and tighten to3 Nm (2.2 lbf.ft).
8.Insulate Lucar connector.
9.Connect Lucars to heated rear screen.
10.Fit cover to CHMSL and secure with screws.FLASHER UNIT - HAZARD WARNING - FROM
02MY
Service repair no - 86.55.12
Service repair no - 86.55.15
NOTE: This procedure also covers
removal of the Heated Front Screen Timer
Relay, 86.55.15.
Remove
1.Disconnect battery negative lead.See this
Section.
2.Remove 4 screws securing instrument pack and
release pack from fascia.
3.Disconnect 2 multiplugs from warning lamp
panel.
4.Disconnect instrument pack multiplug from main
harness.
5.Remove instrument pack.
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