LAND ROVER DISCOVERY 1995 Service Repair Manual

LAND ROVER DISCOVERY 1995 Service Repair Manual DISCOVERY 1995 LAND ROVER LAND ROVER https://www.carmanualsonline.info/img/64/57245/w960_57245-0.png LAND ROVER DISCOVERY 1995 Service Repair Manual
Trending: height, oil additives, fuel additives, spark plugs replace, phone, torque, oil capacity

Page 961 of 976

LAND ROVER DISCOVERY 1995  Service Repair Manual ENGINE
66
OVERHAUL Pistons and connecting rods - remove
1.Remove big-end bearings.
2.Suitably identify each piston to its respective
cylinder bore, check that arrow on piston crown
is pointing towards

Page 962 of 976

LAND ROVER DISCOVERY 1995  Service Repair Manual ENGINE
OVERHAUL67
Pistons - remove
1.Suitably identify each piston to its connecting
rod, note position of bearing shell tag recess in
connecting rod relative to arrow on piston
crown.
2.Remove and di

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LAND ROVER DISCOVERY 1995  Service Repair Manual ENGINE
68
OVERHAUL
3.Starting with number 1 piston, invert piston and
with arrow on piston crown pointing towards
REAR of cylinder block, insert piston into
number 1 cylinder bore until bottom of skir

Page 964 of 976

LAND ROVER DISCOVERY 1995  Service Repair Manual ENGINE
OVERHAUL69
11.Assemble each big-end bearing cap less
bearing shells to its respective connecting rod.
12.Fit and tighten big-end bearing cap nuts to 59
Nm.
13.Slacken the nut on one side of con

Page 965 of 976

LAND ROVER DISCOVERY 1995  Service Repair Manual ENGINE
70
OVERHAUL Piston rings - checking
CAUTION: Prior to checking piston ring
gaps in cylinder bores, bores must be
inspected, measured and if reboring has
been carried out, the appropriate oversi

Page 966 of 976

LAND ROVER DISCOVERY 1995  Service Repair Manual ENGINE
OVERHAUL71
6.Check ring to groove clearances:
Top compression = 0.167 to 0.232 mm
2nd compression = 0.05 to 0.08 mm
Oil control rails = 0.05 to 0.08 mm
7.If new ring to groove clearances are ex

Page 967 of 976

LAND ROVER DISCOVERY 1995  Service Repair Manual ENGINE
72
OVERHAUL Pistons and connecting rods - refit
1.Position piston ring gaps at 60°to each other
and away from thrust side of piston (left hand
side of piston when viewed from front).
2.Slide s

Page 968 of 976

LAND ROVER DISCOVERY 1995  Service Repair Manual ENGINE
OVERHAUL73
Camshaft - remove
1.Remove oil jet tube.
2.Clean area around baffle plate.
3.Note fitted position of 3 bolts securing baffle
plate.
4.Remove 3 bolts securing baffle plate to
cylinder

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LAND ROVER DISCOVERY 1995  Service Repair Manual ENGINE
74
OVERHAUL
11.Remove 2 bolts securing camshaft thrust plate
to cylinder block, remove and discard plate.
12.Carefully withdraw camshaft taking care not to
drop end of camshaft on to bearings.C

Page 970 of 976

LAND ROVER DISCOVERY 1995  Service Repair Manual ENGINE
OVERHAUL75
Camshaft - refit and check end-float
1.Remove all traces of gasket from baffle plate
and cylinder block using suitable gasket
removal spray and a plastic scraper.
2.Lubricate cams, j
Trending: brake, wheel torque, timing belt, inflation pressure, oil pressure, lug pattern, battery replacement