air conditioning LAND ROVER DISCOVERY 1995 Owner's Guide

Mpi
3
REPAIR
12.With assistance lift out radiator assembly.
Do not carry out further dismantling if component
is removed for access only.
13.Remove 2 bolts securing radiator rail to radiator.
14.Remove radiator rail.
15.Remove 8 nuts securing fan assemblies to
radiator.
NOTE: Vehicles without air conditioning
have one cooling fan fitted.
Refit
16.Position fan assemblies to radiator and tighten
nuts to
6Nm
17.Position radiator rail to radiator and secure with
bolts.
18.Position radiator to vehicle.
19.Secure radiator to body with the side support
brackets and retaining bolts.
20.Connect multiplugs to cooling fans.
21.Fit and secure 6 hoses to radiator.
22.Secure air cleaner to throttle housing to
brackets.
23.Refill cooling system.
24.Reconnect battery negative lead.

75SUPPLEMENTARY RESTRAINT SYSTEM
14
REPAIR AIRBAG HARNESS
Service repair no - 86.70.63
Remove
1.Remove driver's airbag.
See driver's airbag
module.
2.Remove passenger's airbag.See passenger's
airbag module.
3.Remove dash panel assembly.See CHASSIS
AND BODY, Repair, dash panel assembly
4.Remove heater blower unit.See HEATING
AND VENTILATION, Repair, blower motor
unit - heater and air conditioning.
5.Remove heater and cooler unit.See AIR
CONDITIONING, Repair, heater and cooler
unit
Pre 97 MY
6.Remove 3 screws securing expansion tank and
position expansion tank aside.
7.Disconnect multiplug from each crash sensor.
8.Release airbag harness from clips and ties along
the bulkhead and each valance.
9.Displace airbag harness grommet to inside of
bulkhead and feed harness through bulkhead.
All Models
10.Disconnect multiplug from airbag control unit.
11.Release airbag harness from under carpet.
12.Release ties securing harness along toeboard.
13.Disconnect steering wheel airbag multiplug.
14.Release airbag harness from driver's side and
remove.
Refit
15.Reverse removal procedure.
CAUTION: Ensure harness is correctly
routed in harness protector and that all
securing clips and ties are correctly
engaged and harness is undamaged. Ensure all
connections are fully engaged and retained by
their latches.

76CHASSIS AND BODY
58
REPAIR MUD FLAP - REAR - LH
Service repair no - 76.10.85
Remove
1.Remove rear compartment lower trim panel.
See rear compartment lower trim panel - lh -
with rear air conditioning fitted.
2.Remove 5 nuts and bolts securing mud flap to
body and bumper valance.
3.Remove mud flap.
Refit
4.Position mud flap to body, fit bolts and tighten
nuts to
10 Nm (7 lbf ft).
5.Fit rear compartment lower trim panel.
See rear
compartment lower trim panel - lh - with rear
air conditioning fitted.
REAR COMPARTMENT LOWER TRIM PANEL - LH
- WITH REAR AIR CONDITIONING FITTED
Service repair no - 76.13.03/20
Remove
1.Remove rear fold down seat.
See rear fold
down seats.
2.Remove fold down rear seat belts.See rear
fold down seat belts - lh - with rear air
conditioning fitted.
3.Remove 'E' post trim casing.See 'E' post trim
casing - lh - with rear air conditioning fitted.
4.Release load space cover end sleeve from
mounting bracket.
5.Remove load space cover.
6.Press rear seat squab release button and fold
squab forward.
7.Remove 2 screws securing load space cover
mounting bracket.
8.Remove mounting bracket.

CHASSIS AND BODY
59
REPAIR
9.Remove 5 trim studs securing trim panel.
10.Remove trim panel.
Refit
11.Fit and align trim panel.
12.Fit trim panel retaining studs.
13.Position load space cover mounting bracket and
secure with screws.
14.Fold rear seat squab back and secure to latch.
15.Position load space cover to mounting brackets
and secure.
16.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
17.Fit fold down rear seat belts.See rear fold
down seat belts - lh - with rear air
conditioning fitted.
18.Fit rear fold down seat.See rear fold down
seats.
'E' POST TRIM CASING - RH
Service repair no - 76.13.13/03
Remove
1.Remove rear speaker.
See ELECTRICAL,
Repair, rear speaker.
2.Release 2 'E' post finisher retaining studs from
alpine light trim.
3.Release 2 'E' post finisher retaining clips from
lower trim panel.
4.Remove 'E' post finisher.
Refit
5.Position 'E' post finisher clips to lower trim panel.
6.Secure 'E' post finisher studs to alpine light trim.
7.Fit rear speaker.
See ELECTRICAL, Repair,
rear speaker.

76CHASSIS AND BODY
60
REPAIR 'E' POST TRIM CASING - LH - WITH REAR AIR
CONDITIONING FITTED
Service repair no - 76.13.13/20
Remove
1.Remove rear speaker.
See ELECTRICAL,
Repair, rear speaker.
2.Release 2 trim casing retaining screw covers.
3.Remove 2 screws securing trim casing.
4.Remove trim casing.
Refit
5.Fit and align trim casing.
6.Fit and tighten screws securing trim casing and
fit covers.
7.Fit rear speaker.
See ELECTRICAL, Repair,
rear speaker.
ALPINE LIGHT TRIM CASING - LH - WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.13.20/20
Remove
1.Remove 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
2.Remove rear seat belt anchorage retaining bolt
cover.
3.Remove bolt securing rear seat belt anchorage.
4.Remove 2 trim studs securing trim casing.
5.Release trim casing from 2 retaining studs.
6.Remove trim casing.
Refit
7.Fit and align trim casing and secure with studs.
8.Fit 2 trim studs securing trim casing.
9.Position seat belt anchorage, fit bolt and tighten
to
20 Nm (15 lbf ft).
10.Fit cover to seat belt anchorage bolt.
11.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.

CHASSIS AND BODY
61
REPAIR REAR DOOR UPPER TRIM PANEL - WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.13.72/20
Remove
1.Remove alpine light trim casing.
See alpine
light trim casing - lh - with rear air
conditioning fitted.
2.Release 2 trim panel retaining screw covers.
3.Remove 2 trim panel retaining screws.
4.Release rear edge of trim panel from body.
5.Remove screw securing rear header duct to
alpine light duct.
6.Release rear header duct from alpine light duct.
7.Remove trim panel assembly.Dismantle
8.Remove 2 vents from trim panel.
9.Remove screw securing rear header duct to trim
panel.
10.Remove rear header duct.
Rebuild
11.Fit rear header duct to new trim panel and
secure with screw.
12.Fit vents to trim panel.
Refit
13.Position trim panel and connect rear header duct
to alpine light duct.
14.Fit and tighten screw securing rear header duct
to alpine light duct.
15.Secure rear edge of trim panel to body.
16.Fit and tighten screws securing trim panel.
17.Secure trim panel retaining screw covers.
18.Fit alpine light trim casing.
See alpine light
trim casing - lh - with rear air conditioning
fitted.

76CHASSIS AND BODY
62
REPAIR 'D' POST TRIM CASING - LH - WITH REAR AIR
CONDITIONING FITTED - 5 DOOR
Service repair no - 76.13.73/20
Remove
1.Remove rear compartment lower trim panel.
See rear compartment lower trim panel - lh -
with rear air conditioning fitted.
2.Remove the squab release button from control
rod.
3.Release rear seat belt from guide and remove
guide.
4.Remove the trim casing retaining stud.
5.Release trim casing from 2 retaining studs.
6.Remove trim casing.
Refit
7.Fit trim casing under alpine light trim, align and
secure retaining studs.
8.Fit trim casing retaining stud.
9.Position trim casing rear edge beneath sixth light
seal flange.
10.Fit seat belt to guide, align squab release control
rod and position guide to trim casing.
11.Fit squab release button to control rod.
12.Fit rear compartment lower trim panel.
See rear
compartment lower trim panel - lh - with rear
air conditioning fitted.

76CHASSIS AND BODY
64
REPAIR GRAB HANDLE - TAIL DOOR - WITH REAR AIR
CONDITIONING FITTED
Service repair no - 76.58.35/20
Remove
1.Remove 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
2.Release foam strip from around grab handle
retaining bolts.
3.Remove 4 bolts securing grab handle to body.
4.Remove grab handle.Refit
5.Position grab handle, fit bolts and tighten to
10
Nm (7 lbf ft)
.
6.Secure foam strip to body.
7.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
HEADLINING - WITH SUN ROOF AND REAR AIR
CONDITIONING FITTED - 5 DOOR
Service repair no - 76.64.14/20
Remove
1.Remove both sun visors.
See sun visor.
2.Remove 4 grab handles.See grab handle.
3.Remove front headlining stowage panel.See
headlining stowage panel - front - with sun
roof fitted.
4.Remove LH alpine light trim casing.See alpine
light trim casing - lh - with rear air
conditioning fitted.
5.Remove RH alpine light trim casing.See alpine
light trim casing.
6.Release LH and RH sun visor clip retaining
screw covers.
7.Remove LH and RH sun visor clip retaining
screws.
8.Remove LH and RH clips.

76CHASSIS AND BODY
66
REPAIR
15.Release LH and RH, 'A' post trim finishers from
uppermost retaining clips.
16.With assistance, release headlining from LH and
RH, 'A', 'B' and 'D' post finishers.
17.Remove headlining assembly.Dismantle
18.Remove 22 nuts securing headlining stowage
nets and rear headlining panel.
19.Remove stowage nets and headlining panel.
20.Collect 7 mounting plates.
Rebuild
21.Position stowage nets and headlining panel, fit
mounting plates to studs and secure with nuts.
Refit
22.With assistance, fit headlining and position to LH
and RH, 'A', 'B' and 'D' post finishers.
23.Secure LH and RH, 'A' post trim finisher
retaining clips.
24.Fit rear sun roof aperture seal.
25.Fit and tighten screw securing rear headlining
panel to body.
26.Position vents to headlining, attach clips to vents
and secure to headlining.
27.Position rear sun roof switch, connect multiplug
and secure to headlining panel.
28.Position rear passenger interior lamp, connect
multiplug and secure to headlining panel.
29.Fit front sun roof aperture seal.
30.Fit LH and RH sun visor retaining clips to body.
31.Fit and tighten screws securing sun visor
retaining clips and secure screw covers.
32.Fit RH alpine light trim casing.
See alpine light
trim casing.
33.Fit LH alpine light trim casing.See alpine light
trim casing - lh - with rear air conditioning
fitted.
34.Fit front headlining stowage panel.See
headlining stowage panel - front - with sun
roof fitted.
35.Fit grab handles.See grab handle.
36.Fit sun visors.See sun visor.

76CHASSIS AND BODY
68
REPAIR Dismantle
4.Remove interior lamp lens.
5.Remove 2 nuts securing lamp to stowage panel.
6.Remove lamp.
7.Remove alarm volumetric sensor/blanking plate.
8.Remove electric sun roof switch pack.
9.Remove electric sun roof manual opening plug.
Rebuild
10.Fit electric sun roof manual opening plug to
panel.
11.Fit alarm volumetric sensor.
12.Fit electric sun roof switch pack to panel.
13.Fit interior lamp to panel and secure with nuts.
14.Fit interior lamp lens.
Refit
15.Position stowage panel assembly and connect
Lucar and multiplugs.
16.Align panel to headlining and secure with
screws.REAR FOLD DOWN SEAT BELTS - LH WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.73.28/20
Remove
1.Locate the seat in the down position, remove the
seat belt strap and buckle from their stowed
positions.
2.Remove seat belt strap and buckle retaining bolt
covers.
3.Remove bolts securing strap and buckle.
4.Remove seat belts and collect spacers.
Refit
5.Fit spacers to seat belt retaining bolts, position to
fixings and tighten to
32 Nm (24 lbf ft).
6.Fit seat belt retaining bolt covers.
7.Secure seat belt strap and buckle to their stowed
positions and position seat in the up position.