handbrake LAND ROVER DISCOVERY 1995 Workshop Manual

4.0 V8
5
REPAIR 77.Release sensor/shield and remove.
78.Disconnect sensor multiplug.
79.Remove sensor.
80.Remove starter motor heatshield.
See
ELECTRICAL, Repair, Starter Motor
Heatshield - 4.0 V8
81.Disconnect solenoid Lucar.
82.Disconnect RH and LH knock sensor multiplugs.
See FUEL SYSTEM SFI, Repair, Knock
Sensor
83.Release harness from engine.
84.Remove nut securing handbrake cable
heatshield.
85.Release speed sensor lead from clip on
heatshield.
86.Remove heatshield.
87.Disconnect top oil cooler pipe union from
transmission.
88.Release union.
89.Remove 'O' ring and discard.
90.Plug pipe and transmission.
91.Remove bolt securing oil cooler pipe bracket tosump. Collect spacer.
92.Remove 3 bolts from top of bell housing.
93.Collect 2 harness brackets.
94.Remove 2 bolts, LH and RH side of bell housing.
95.Remove centre LH bell housing bolt using long
extension.
96.Remove 2 lower bolts from bell housing.
97.Fit suitable wooden block in access plate hole to
retain torque converter.
98.Secure block with cover plate and tighten one
cover plate bolt.
99.Support gearbox on a jack.
100.Lower ramp.
101.Position lifting chains and attach hooks to engine
lifting eyes.
102.Raise engine.
103.Raise jack.
104.Break engine to gearbox joint.
105.Raise engine.

19FUEL SYSTEM
16
REPAIR ENGINE SPEED SENSOR
Service repair no - 18.30.65
Remove
1.Disconnect battery negative lead.
2.Disconnect sensor multi-plug.
3.Place vehicle on ramp and apply handbrake.
4.Raise ramp.
5.Remove sensor retaining nut.
6.Remove sensor from housing.
7.Clean housing mating faces.
Refit
8.Reverse removal procedure.

R380
1
REPAIR R380 MANUAL GEARBOX
Service repair no - 37.20.02
Remove
WARNING: Where the use of a
transmission hoist is necessary, it is
absolutely essential to follow the
manufacturer's instructions to ensure safe and
effective use of equipment.
1.Install vehicle on a ramp [hoist].
2.Disconnect battery earth lead.
3.Remove centre console.
See CHASSIS AND
BODY, Repair, Centre Console
4.Remove sound insulation from top of
transmission tunnel.
5.Remove bolt and remove upper gear lever.
6.Remove screws securing gear selector lever and
high/low selector lever draft excluders.
7.Remove draft excluder clamp rings.
8.Remove handbrake cable clevis pin clip and
clevis pin.
9.Remove 'C' clip and cable adjuster.
10.Select low range to prevent gear lever fouling
tunnel when removing gearbox.
11.Remove bolt securing gearbox breather pipe clip
to cylinder block.
12.Remove bolts securing fan cowl to radiator.
13.Release fan cowl from radiator and lay over fan
blades.
14.Raise ramp [hoist].
15.Drain oil from main gearbox and transfer
gearbox.
See SECTION 10, Maintenance,
Under Vehicle Maintenance
16.Remove exhaust front pipe(s).See MANIFOLD
AND EXHAUST SYSTEM, Repair, Exhaust
System Complete
17.Release intermediate exhaust pipe(s) from
mountings and tie aside.
18.Remove bolts securing clutch slave cylinder.
19.Release slave cylinder from clutch housing and
collect spacer.
20.Mark propeller shaft drive flange relationships for
reassembly.
21.Disconnect front and rear propeller shafts from
transfer gearbox. Tie shafts aside.
22.Remove clamp and disconnect speedometer
cable from transfer gearbox.
23.Release handbrake cable from transmission
tunnel.
24.Temporarily support transmission in a way which
enables the crossmember to be removed and a
hoist cradle to be fitted.

R380
3
REPAIR Assembling transfer gearbox to main gearbox
45.Clean extension housing and transfer gearbox
mating faces.
46.Ensuring loose upper dowel is fitted, hoist
transfer gearbox into position.
47.Fit and tighten nut and bolts to
34Nm.
48.Connect high/low operating rod, fit and tighten
locknut.
49.Fit link to differential lock lever and secure with 2
clips
50.Align lever to high/low shaft, position washer, fit
bolt and new Nyloc nut. Tighten to
2Nm.
51.Position breather pipes, secure pipe unions
using new sealing washers. Tighten unions to
15Nm.
Fitting transfer gearbox and main gearbox
assembly to engine
52.Position transmission assembly to hoist cradle.
53.Clean bell housing and engine mating faces.
54.Temporarily fit gear lever and select any gear in
main gearbox to facilitate entry of gearbox input
shaft.
55.Position and raise hoist, and fit transmission to
engine whilst keeping wires and pipes clear to
prevent trapping.
56.Fit and tighten nuts securing transmission to
engine.
57.Connect reverse lamp switch connectors and
differential lock switch connectors.
58.Secure breather pipes to harness with clips.
59.Position temporary support.
60.Remove 2 bolts securing lifting cradle to
transmission and remove hoist. Apply Loctite
290 to bolts and refit bolts.
61.Position cross-member, loosely fit nuts and bolts
securing cross-member mountings to
transmission.62.Raise transmission, align cross-member and
loosely fit nuts and bolts securing cross-member
to chassis.
63.Tighten all securing nuts and bolts. Remove
supporting jack from under sump.
64.Remove temporary support.
65.Fit handbrake cable through transmission tunnel
and secure gaiter.
66.Connect speedometer cable to transfer gearbox.
67.Line up marks and connect front and rear
propeller shafts.
68.Clean spacer, clutch slave cylinder and gearbox
mating faces.
69.Position spacer and slave cylinder, fit bolts.
Tighten to
25Nm.
70.Untie intermediate exhaust pipe(s) and refit
exhaust front pipe(s).
See MANIFOLD AND
EXHAUST SYSTEM, Repair, Exhaust System
Complete
71.Refill main gearbox and transfer gearbox with oil.
See SECTION 10, Maintenance, Under
Vehicle Maintenance
72.Lower ramp [hoist].
73.Fit fan cowl, fit and tighten bolts.
74.Align breather pipe clip to cylinder block, fit and
tighten bolts.
75.Fit handbrake cable adjuster and secure with 'C'
clip.
76.Align cable trunnion to handbrake lever, fit clevis
pin and secure with clip.
77.Check handbrake adjustment.
See SECTION
10, Maintenance, Vehicle Interior
78.Fit upper gear lever, fit and tighten bolt.
79.Fit gear selector lever and high/low selector
lever draft excluders.
80.Position draft excluder clamp rings, fit and
tighten screws.
81.Refit sound insulation.
82.Refit centre console.
See CHASSIS AND
BODY, Repair, Centre Console
83.Connect battery earth lead.

86ELECTRICAL
34
REPAIR PRINTED CIRCUIT AND WARNING LIGHTS
1. Panel illumination bulbs
2. Transmission oil temperature warning lamp bulb
3. Hazard warning lamp bulb
4. Check engine warning lamp bulb
5. Handbrake/brake fluid warning lamp bulb
6. ABS warning lamp bulb
7. Headlamp main beam warning lamp bulb
8. Trailer direction warning lamp bulb9. Direction indicator warning lamp bulb
10. Air suspension warning lamp bulb
11. Ignition/no charge warning lamp bulb
12. Seat belt warning lamp bulb
13. Not used
14. Traction control warning lamp bulb
15. Diesel heater plug warning lamp bulb (if fitted)
16. Main printed circuit