LAND ROVER DISCOVERY 1999 Workshop Manual

IN CAR ENTERTAINMENT
86-6-34 REPAIRS
Speaker - mid range - front door
$% 86.50.34
Remove
1.Remove front door trim casing.

+ DOORS, REPAIRS, Trim casing -
front door.
2.Remove locknut securing speaker to front door
trim casing.
3.Remove speaker.
Refit
1.Position speaker and secure to door trim
casing using locknut.
2.Fit front door trim casing.

+ DOORS, REPAIRS, Trim casing -
front door.
Speaker - high range - rear door
$% 86.50.35
Remove
1.Remove rear door trim casing.

+ DOORS, REPAIRS, Trim casing -
rear door.
2.Remove speaker locknut.
3.Remove speaker from door trim casing.
Refit
1.Position speaker and secure withlocknut to
rear door trim casing.
2.Fit rear door trim casing.

+ DOORS, REPAIRS, Trim casing -
rear door.

IN CAR ENTERTAINMENT
REPAIRS 86-6-35
Amplifier - power
$% 86.50.36
Remove
1.Release fixings and remove battery cover.
2.Disconnect battery earth lead.
3.Remove 3 screws and 1 trim clip securing lower
trim casing to LH front seat.
4.Remove lower trim casing.
5.Move seat fully rearwards.
6.Remove 3 nuts securing power amplifier
mounting bracket to body.
7.Release mounting bracket and, if applicable,
disconnect multiplug from EAT ECU on
underside of bracket.
8.Disconnect multiplug from power amplifier. 9.Remove 3 screws securing power amplifier to
mounting bracket and remove power amplifier.
Refit
1.Fit power amplifier to mounting bracket and
secure with screws.
2.Position power amplifier and mounting bracket
to body and connect power amplifier multiplug.
If applicable, also connect EAT ECU multiplug.
3.Fit bracket to body mountings and secure with
nuts.
4.Position lower trim casing to seat and secure
with fixings.
5.Connect battery earth lead.
6.Fit battery cover and secure with fixings.

IN CAR ENTERTAINMENT
86-6-36 REPAIRS
Speaker - tail door
$% 86.50.42
Remove
1.Remove tail door speaker trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - tail door speaker.
2.Remove 8 screws securing tail door speaker to
tail door trim casing.
3.Disconnect tail door speaker multiplug.
4.Remove tail door speaker.
Refit
1.Position tail door speaker to tail door and
connect multiplug.
2.Fit screws securing tail door speaker to tail door
trim casing.
3.Fit tail door speaker trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - tail door speaker.
CD autochanger
$% 86.50.60
Remove
1.Remove RH front seat.

+ SEATS, REPAIRS, Seat - front.
2.Disconnect multiplug from CD autochanger.
3.Remove 4 nuts securing CD autochanger to
floor.
4.Remove CD autochanger.
5.Remove 4 screws securing mounting brackets
to CD autochanger and remove mounting
brackets.
Refit
1.Position mounting brackets to CD autochanger
and secure with screws.
2.Position CD autochanger to floor and secure
with nuts.
3.Connect multiplug to CD autochanger.
4.Fit RH front seat.

+ SEATS, REPAIRS, Seat - front.

IN CAR ENTERTAINMENT
REPAIRS 86-6-37
DVD screen/player unit
$% 86.53.40
Remove
1.Carefully release and remove finishers from
DVD unit.
2.Lower the DVD screen.
3.Remove 4 Torx screws securing DVD unit and
carefully lower unit for access to multiplug.
4.Disconnect harness multiplug and remove DVD
unit.Refit
1.Carefully release and remove finishers from
new DVD unit and lower the screen.
2.Position DVD unit and connect the multiplug.
3.Align DVD unit to its bracket, fit Torx screws
and tighten them to 6 Nm (4.4 lbf.ft).
4.Close DVD screen and fit finishers.

IN CAR ENTERTAINMENT
86-6-38 REPAIRS
Switch box - CD/DVD player
$% 86.53.41
Remove
1.Remove battery cover and disconnect the
battery earth lead.
2.Remove 3 fasteners and release drivers side
lower closing panel.
3.Release diagnostic socket and remove closing
panel.
4.Rotate turnbuckles and lower fuse box access
panel.5.Remove cable ties securing DVD harness to
fascia.
6.Release CD switch box from fascia support
bracket.
7.Disconnect 3 multiplugs and remove CD switch
box.
Refit
1.Position CD switch box and connect multiplugs.
2.Fit CD switch box to fascia support bracket.
3.Align harness to fascia and secure with cable
ties.
4.Close and secure fuse box access panel.
5.Position fascia closing panel and fit diagnostic
socket.
6.Fit closing panel and secure with fasteners.
7.Connect battery earth lead, fit and secure
battery cover.

HARNESSES
REPAIRS 86-7-1
HARNESSES REPAIRS
Harness - injectors - diesel
$% 86.70.22
Remove
1.Remove camshaft cover gasket.

+ ENGINE - Td5, REPAIRS, Gasket -
cover - camshaft.
2.Disconnect engine harness from injector
harness.
3.Disconnect multiplugs from injectors. release
injector harness from camshaft carrier and
remove harness.
Refit
1.Fit new 'O' rings to injector harness connector.
2.Position harness and locate connector to
camshaft carrier.
3.Connect injector and engine harness
multiplugs.
4.Fit camshaft cover gasket.

+ ENGINE - Td5, REPAIRS, Gasket -
cover - camshaft.
Harness - body
$% 86.70.11
Remove
1.Remove fascia panel.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia.
2.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining.
3.Remove 5 studs securing sound deadening
and remove 3 sound deadening panels.
4.Remove 2 studs securing LH lower 'A' post trim
panel and remove trim panel.

HARNESSES
86-7-2 REPAIRS
5.Release and disconnect 4 multiplugs from LH
lower 'A' post.
6.Release clip and disconnect rear washer pipe
from LH lower 'A' post.
7.Release harness from behind bonnet release
cable.
8.Release harness from 4 retainers in LH upper
'A' post and collect protective sleeves. 9.Release 4 clips securing harness to centre of
roof.
10.Disconnect multiplug from ACE accelerometer.
11.Disconnect multiplug from interior mirror.
12.Feed harness through roof to upper 'A' post.
13.Release 3 retainers securing harness to RH
roof panel.
14.Release 2 cable clips securing body harness to
sunroof harness.

HARNESSES
REPAIRS 86-7-3
15.Drill out 4 rivets securing air conditioning
ducting to body, release ducting.
16.Release 2 cable ties securing harness to LH
side of body.
17.Release retainer securing harness to LH side
of body.
18.Disconnect Lucar from radio aerial LH
amplifier.
19.Remove both luggage compartment trim
casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.20.Disconnect 2 multiplugs from rear air
conditioning unit.
21.Remove 6 clips securing harness to LH side of
body.
22.Remove both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp - tail.

HARNESSES
86-7-4 REPAIRS
23.Disconnect multiplugs from both tail/flasher
lamps.
24.Release 2 clips securing harness to rear
bumper.
25.Remove nut securing earth header to LH 'E'
post and remove grommet from 'E' post.
26.Disconnect multiplug from RF receiver.27.Feed harness back to air conditioning ducting.
28.Release 3 harness retainers securing harness
to RH side of body.
29.Release 6 cable clips securing harness to
body.
30.Disconnect Lucar from RH aerial amplifier.
31.Release harness from roof and feed to upper
'E' post.
32.Remove tail door trim casing.

+ DOORS, REPAIRS, Trim casing - tail
door.
33.Carefully release plastic sheet from tail door.

HARNESSES
REPAIRS 86-7-5
34.Disconnect multiplug from door latch.
35.Disconnect multiplug and washer tube from
rear wiper arm.
36.Disconnect multiplug from rear wiper motor.
37.Disconnect 2 Lucars from heated rear window
(HRW).
38.Disconnect multiplug from number plate lamp.
39.Remove 2 screws securing centre high
mounted stop lamp (CHMSL) cover to tail door
glass.
40.Remove CHMSL cover.
41.Disconnect 2 Lucars from CHMSL.
42.Attach draw string to harness and draw
harness through tail door.
43.Disconnect draw string from harness, and tape
to the tail door. 44.Release 3 clips securing harness to tail door.
45.Release harness sleeve from door outer edge
and feed harness through door.
46.Release grommet from 'E' post and feed tail
door harness back to upper 'E' post.