light LAND ROVER DISCOVERY 1999 Workshop Manual

ALARM SYSTEM AND HORN
86-4-28 REPAIR
Receiver - alarm system - models with
sunroof
$% 86.77.31
Remove
1.Remove trim seal from rear sunroof.
2.Release sunroof switch and remove screw
securing headlining.
3.Remove 2 nuts securing receiver to roof panel,
disconnect multiplug and remove receiver.
Refit
1.Connect multiplug to receiver, fit to roof panel,
tighten nuts to 10 Nm (7 lbf.ft).
2.Fit and tighten screw securing headlining.
3.Fit sunroof switch
4.Fit sunroof trim seal.
5.Connect multiplug to receiver, fit to roof panel
and secure with nuts tighten to 10 Nm (7 lbf.ft).
Receiver - alarm system - models
without sunroof
$% 86.77.31
Remove
1.Remove rear headrest. Repeat operation on
opposite side.

+ SEATS, REPAIRS, Head restraint -
third row seat.
2.Remove 'D' post trim casing. Repeat operation
on opposite side.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
3.Remove rear interior light.

+ LIGHTING, REPAIRS, Lamp - interior
- rear.
4.Release 2 studs securing rear headlining,
carefully lower lining.
5.Remove 2 studs securing alarm receiver.
6.Disconnect multiplug from alarm receiver and
remove receiver.
Refit
1.Connect multiplug to receiver.
2.Position receiver and secure with studs.
3.Position rear end of headlining, secure with
studs.
4.Fit rear interior light.

+ LIGHTING, REPAIRS, Lamp - interior
- rear.
5.Fit both 'D' post trim casings. Repeat operation
on opposite side.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
6. Fit rear headrests. Repeat operation on
opposite side.

+ SEATS, REPAIRS, Head restraint -
third row seat.
M86 5632
M86 5761

IN CAR ENTERTAINMENT
86-6-10 DESCRIPTION AND OPERATION
Aerial
On base and midline ICE systems an AM/FM aerial is built-in to the side window glass on the RH side of the vehicle.
An amplifier is located on the frame above the rear side widow behind the rear quarter trim, and is secured (and
earthed) with one bolt. Coaxial leads connect the aerial to the aerial amplifier and radio cassette. Power is supplied
from the auxilary relay in the engine compartment fuse box, through a fuse in the passenger compartment fusebox to
the amplifier.
On high line ICE systems two amplified aerials are built-in to the side window glass of the vehicle. The two aerials are
an AM/FM aerial on the RH side, and an FM aerial on the LH side. The amplifier for each aerial are located on the
frame above each rear side widow behind the rear quarter trim, and are each secured (and earthed) with one bolt.
Amplified aerials improve the reception quality, the FM aerial gives improved reception in areas of poor signal
(diversity) conditions in urban areas. A Power feed from the radio cassette player is connected to the amplified aerials,
power is available when the cassette player is operating. The aerials are connected to the radio cassette player by
two coaxial cables, a small plug connects the FM only aerial, a larger plug connects the AM/FM aerial.
Power amplifier (high line system)
The amplifier is located on a bracket under the LH front seat and is secured with three screws and washers. The
amplifier receives inputs from the radio, radio cassette player or (via the radio cassette player) the CD-autochanger.
Power for the amplifier is supplied from the passenger compartment fuse box. The amplifier will power up when an
enable logic signal is sent from the radio cassette, this signal is sent by the radio cassette when it is turned on.
CD-autochanger (high line system)
A CD-autochanger is located under the RH front seat, the unit is secured to brackets in the floor with four screws and
washers. A tray is used to hold each compact disk (CD), the loaded tray is then inserted in a magazine, the magazine
holds six trays and is then inserted into the CD-autochanger. A sliding cover protects the internal components of the
CD-autochanger from dirt entry through the magazine opening. An eject button located on the front of the CD-
autochanger can be used to release the magazine from the CD-autochanger. The sliding cover has to be opened
manually before the magazine eject button is pressed. The operation of the CD-autochanger is controlled by inputs
from the radio cassette, the control inputs can be from the radio cassette buttons, the remote radio controls or the rear
radio headphone amplifiers if they are fitted. The output from the CD-autochanger are connected to the radio cassette
player. The radio cassette player sends the outputs to the power amplifier. Power is supplied to the CD-autochanger
by a feed from the radio cassette player.
Radio headphone amplifiers (high line system)
The rear mounted radio headphone amplifiers are located in the lower rear quarter trim casing and are held in position
by a clip on the side of the headphone amplifier. Mode and function buttons are located on a control panel, the mode
button allows each of the rear seat passengers to independently select from the radio, tape or CD-autochanger. The
driver and the rear seat passengers can each listen to any of the audio devices they select. However the radio
cassette setting has overall priority e.g:
lIf the radio cassette is using a radio wave band (AM or FM), the headphone user will be able to select the cassette
tracks or CD-autochanger. The user will be able to listen to same radio band that is selected on the radio
cassette, but will not be able to change the station selected.
lIf the radio cassette has CD-autochanger selected, the headphone amplifiers will allow listening to the compact
disk but will not allow track changes. The headphone user will be able to select on all of the radio bands or
cassette tracks.
lIf the radio cassette has tape selected, the headphone amplifiers will allow listening to the tape but will not allow
track changes. The headphone user will be able to select all radio bands or CD's on the CD-autochanger.
If one headphone amplifier unit has control of the tape player, CD or radio, the other headphone amplifier will be able
to listen and be able to change tape tracks or radio bands. Other buttons allow a search seek function of radio band
or compact disk track, reversal of the tape, radio station and volume adjustment depending on the current operating
mode. If one radio headphone amplifier has control of the radio, tape or CD autochanger the other radio headphone
amplifier is able to change the track or radio band selected. A headphone socket with a glow ring is located on the
control panel. When a headphone is turned on , a 'headphone-module active' signal is sent to the radio cassette
player. The design incorporates panel illumination and a glow-ring to locate the socket in low light conditions. To
control the audio output from the radio headphone amplifiers, signals are sent to and received from the radio cassette
player.

IN CAR ENTERTAINMENT
86-6-18 DESCRIPTION AND OPERATION
The console unit has three buttons which allow for minimum operation of the unit without using the handset:
lThe Stop/Eject button stops playback when pressed – 'Stop' appears on the LCD monitor as confirmation.
When the playback is stopped, a further press of the Stop/Eject button ejects the DVD or CD from the DVD
console – 'Eject' appears on the LCD monitor as confirmation.
lThe Play/Pause button begins play of the DVD or CD when pressed – 'Play' appears on the LCD monitor as
confirmation.
During play, pressing the Play/Pause button temporarily pauses the play – 'Pause' appears on the LCD monitor
as confirmation. A second press of the Play/Pause button resumes the play.
lThe Speaker button switches the DVD or CD audio to play through the vehicle audio speakers system. When the
CD is selected on the ICE head unit in the fascia, pressing the button allows the DVD or CD audio to play through
the vehicle audio speakers – 'Speaker On' appears on the LCD monitor. A second press of the button prevents
the DVD or CD audio playing through the vehicle audio speakers – 'Speaker Off' appears on the LCD monitor.
NOTE: These functions are also available from buttons on the remote handset.
Two sockets are provided on the left hand side of the unit and one socket on the right hand side of the unit for the use
of headphones with the overhead console unit. This allows the three occupants of the 2nd row seats to listen to the
DVD output using headphones. Occupants of the 3rd row seats can also listen to the DVD output using headphones
connected into the two radio/headphone amplifier units.
The console has three Phono sockets which allow for the use of an auxiliary video unit or video games console to be
connected to the system and use the LCD monitor for display. The sockets are colour coded for correct auxiliary input
connection as follows:
lRED – Right channel audio input
lWHITE – Left channel audio input
lYELLOW – Video input.
A slot is provided on the right hand side of the console for insertion of a DVD or CD into the console unit. The DVD
or CD can be inserted into the slot with the label side facing upwards. The DVD or CD is ejected from the slot when
the Stop/Eject button is pressed.
When the LCD monitor is in the lowered position, an infra-red receiver is exposed and receives transmitted signals
from the remote control handset. The receiver is located adjacent to the status LED which is illuminated when the
system is active.
The DVD player in the overhead console has an auto eject feature to protect the DVD or CD in the unit from damage
due to excessive heat. The status LED will flash to alert the user to this condition. If the temperature exceeds 70°C
(158°F), the DVD system automatically ejects the DVD or CD and shuts down, preventing further operation. When
the temperature in the vehicle has returned to 64°C (147°F) or less, press the 'Power' button on the handset or open
the LCD monitor to switch on the system.
Liquid Crystal Display (LCD) Monitor
The LCD monitor is suited for use with the in-car DVD system because of its compact, lightweight design and low
power consumption. The LCD monitor is a highly sophisticated unit and should be treated with care. Observe the
following precautions when using or handling the LCD monitor.
lDo not press on the monitor, this can distort the picture and cause permanent damage to the LCD panel.
lClean the LCD panel with a damp soft cloth with a mild household detergent if necessary. DO NOT use solvents,
commercial cleaners or anti-static sprays.
lDo not use the LCD in temperatures below 0°C (32°F) or above 80°C (176°F). If the vehicle is used in a cold
climate or in direct sunlight in a warm climate, the LCD monitor may not function correctly outside of the
temperatures stated. The picture may not be clear. This will not cause permanent damage to the monitor and the
picture should return to normal once the temperature is within the operating range as stated.

IN CAR ENTERTAINMENT
86-6-20 DESCRIPTION AND OPERATION
Remote Control Handset
The remote control handset is supplied with the system and communicates with the overhead console via an infra-
red signal transmission. The handset has 50 buttons which control all DVD functions, with the exception of the volume
control. Volume control is performed by the rotary control supplied with the headphones or by the Audio head unit
volume control for the vehicle audio speakers.
The handset is powered by two, AAA size batteries. These are located behind a sliding cover on the rear face of the
handset. Battery life is approximately six months depending on usage.
To prolong the life of the handset, observe the following precautions:
lDo not leave the remote control near any heat sources or in direct sunlight. Store the handset in the vehicle
glovebox or door pocket to protect it from direct sunlight.
lAlways replace both batteries at the same time. Do not use an old battery with a new one and avoid mixing
brands of batteries.
lEnsure that batteries are inserted correctly with the '+' and '-' symbols on the batteries matching the '+' and '-'
symbols in the battery compartment. Do not charge the batteries or use re-chargeable batteries.
lIf the unit is to be unused for along period of time, remove the batteries from the handset.
If battery leakage occurs, remove and discard the defective batteries in line with local guidelines. Clean the interior of
the battery compartment using a mild household detergent on a damp soft cloth.
Connector Details
The following tables give input/output information for the DVD system harness connectors.

HARNESSES
REPAIRS 86-7-3
15.Drill out 4 rivets securing air conditioning
ducting to body, release ducting.
16.Release 2 cable ties securing harness to LH
side of body.
17.Release retainer securing harness to LH side
of body.
18.Disconnect Lucar from radio aerial LH
amplifier.
19.Remove both luggage compartment trim
casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.20.Disconnect 2 multiplugs from rear air
conditioning unit.
21.Remove 6 clips securing harness to LH side of
body.
22.Remove both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp - tail.

HARNESSES
REPAIRS 86-7-7
Refit
1.With assistance, position harness to air
conditioning ducting and secure with cable ties.
2.Secure harness to sunroof harness with cable
clips.
3.Connect multiplug to RF receiver.
4.Feed harness to LH and RH upper 'E' posts.
5.Feed harness through 'E' post to tail lamp and
rear bumper and secure with grommet.
6.Connect multiplug to fuel flap solenoid and
alarm sounder.
7.Position alarm sounder to rear quarter and
secure with nut to 9 Nm (7 lbf.ft).
8.Position both RH earth header to 'E' post and
tighten nut to 10 Nm (7 lbf.ft).
9.Feed tail door harness through 'E' post and
secure with grommet.
10.Position harness sleeve to outer edge of door
and pull harness through door.
11.Secure harness to tail door with clips.
12.Connect washer tube to rear of wiper arm.
13.Remove tape from draw string and secure to
CHMSL harness.
14.Draw harness through tail door and connect
Lucars to CHMSL.
15.Fit CHMSL cover and secure with screws.
16.Connect multiplug to door lock switch.
17.Connect Lucars to HRW.
18.Connect multiplug to rear wiper motor.
19.Connect multiplug to door latch.
20.Fit plastic sheet to tail door, ensuring it aligns
with witness marks.
21.Fit tail door trim casing.

+ DOORS, REPAIRS, Trim casing - tail
door.
22.Connect Lucar to radio aerial RH amplifier.
23.Secure harness to RH side of body with clips
and retainers.
24.Position both LH earth header to 'E' post and
tighten nut to 10 Nm (7 lbf.ft).
25.Connect multiplugs to both tail/flasher lamps
and secure harness to bumper with clips.
26.Fit both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp - tail.
27.Secure harness to rear LH side of body with 6
cable clips.
28.Connect 2 Lucars to rear air conditioning unit.
29.Fit both luggage compartment trim casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
30.Feed harness into position for rear interior light.
31.Connect Lucar to radio aerial LH amplifier.
32.Secure harness to body with cable ties clips
and retainers.
33.Secure air conditioning ducting to body with
rivets.
34.Feed harness to LH lower 'A' post. 35.Secure harness to LH side of body with cable
tie clips and retainers.
36.Connect and secure multiplugs to lower LH 'A'
post.
37.Feed harness through roof to centre.
38.Secure harness behind bonnet release cable.
39.Connect rear washer pipe at lower 'A' post and
secure with clip.
40.Secure harness to roof with clips.
41.Connect multiplug to interior mirror, ARC
accelerometer.
42.Position sound deadening panels and secure
with clips.
43.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining.
44.Fit fascia panel.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia.

HARNESSES
86-7-16 REPAIRS
7.Disconnect multiplugs from receiver drier and
air temperature sensor.
8.Release 3 cable tie clips securing harness to
lower support rail. 9.Disconnect multiplugs from cooling fan and
horn.
10.Release 3 cable tie clips from front RH panel.
11.Remove RH indicator lamp.

+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.

HARNESSES
REPAIRS 86-7-19
31.Disconnect main harness multiplug from
engine harness and ABS sensor.
32.Disconnect multiplugs from cruise control
actuator and brake fluid level switch.
33.Withdraw harness to bulkhead.34.Release multiplug from ACE accelerometer.
35.Remove 3 cable tie clips from body and
withdraw harness to bulkhead.
36.Disconnect multiplug from LH horn.
37.Remove LH indicator lamp.

+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.

HARNESSES
REPAIRS 86-7-27
94.Disconnect 3 multiplugs from LH rear door
harness.
95.Withdraw harness to interior.
96.Manoeuvre harness over steering column
support bracket.
97.With assistance remove main harness.
Refit
1.With assistance position main harness to body
and manoeuvre over steering column support
bracket.
2.Lay harness in position and secure to floor
clips and retainers.
3.Connect LH and RH rear door multiplugs.
4.Connect CD player multiplug.
5.Position centre console earth headers and
secure with nuts.
6.Fit rear carpet.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - rear.
7.Connect DCU multiplug.
8.Connect Lucar to handbrake switch.
9.Fit and tighten nuts securing harness to
transmission tunnel.
10.Secure harness to pedal box.
11.Position footwell earth header and secure with
nut.
12.Feed RH side of harness into engine bay.
13.Position carpet.
14.Connect wiper motor multiplug, position
mechanism and secure with nuts and bolts.
15.Connect ECM multiplug.
16.Position RH lower 'A' post earth header and
secure with nut, connect cruise control
multiplug.
17.Connect RH front door and RH side body
harness multiplugs. 18.Secure multiplugs to steering column support
bracket and connect brake and clutch pedal
multiplugs.
19.Connect multiplugs to column switch and
passive coil.
20.Position passenger compartment fusebox,
connect multiplugs, fit fusebox to fascia and
secure with nut.
21.Connect ignition switch multiplug to fuse box.
22.With assistance feed LH side of harness into
engine bay.
23.Connect multiplugs to front door harness and
body harness.
24.Position earth headers to LH lower 'A' post and
secure with nuts.
25.Connect multiplugs to ECU pack.
26.Position harness in engine bay.
27.Connect and secure heated front screen
multiplugs.
28.Fit plenum molding.

+ HEATING AND VENTILATION,
REPAIRS, Plenum Air Intake.
29.Connect multiplugs to ABS sensor and fuel
cut-off switch.
30.Using draw string feed harness through inner
wing, remove draw string, connect repeater
lamp multiplug and fit lamp.
31.Connect multiplugs to ABS modulator.
32.Feed harness through to front panel.
33.Position body earth leads and secure with
bolts.
34.Connect washer reservoir multiplugs and
pipes, secure pipes with clips.
35.Secure fog lamp multiplug.
36.Secure earth header behind headlamp.
37.Connect multiplugs to headlamp level motor,
headlamp and side lamp.
38.Fit indicator lamp

+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
39.Connect multiplug to LH horn.
40.Feed harness to ACE accelerometer, connect
multiplug and secure with cable ties.
41.Connect cruise control, ABS sensor and brake
fluid level switch multiplugs.
42.Connect engine harness multiplug and feed
harness along RH wing to fuse box.
43.Using draw string pull harness through inner
wing, remove draw string, connect repeater
lamp multiplug and fit lamp.
44.Connect chassis harness multiplugs.
45.Position engine bay fuse box and connect
multiplugs, fit fuse box and secure with screws.
46.Connect multiplugs to front of fuse box.
47.Position battery and starter cables and secure
with screws.
48.Fit fuse box cover.
49.Position earth lead and secure with nut.

HARNESSES
86-7-28 REPAIRS
50.Feed harness through to front panel.
51.Secure fog lamp multiplug.
52.Connect headlamp level motor, headlamp and
side lamp multiplugs.
53.Fit indicator lamp.

+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
54.Secure harness to RH front panel.
55.Connect cooling fan and horn multiplug.
56.Secure harness to lower support rail.
57.Connect receiver drier and air temperature
sensor multiplugs.
58.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper assembly - front.
59.Fit battery tray.
60.Fit air filter assembly.

+ ENGINE MANAGEMENT SYSTEM -
V8, REPAIRS, Air cleaner assembly.
61.Position both lower 'A' post trims and secure
with studs.
62.Fit heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models with
air conditioning.

+ HEATING AND VENTILATION,
REPAIRS, Heater assembly - models
without air conditioning.
Harness - main - DVD unit
$% 86.70.25
Remove
1.Remove battery cover and disconnect the
battery earth lead.
2.Remove CD switch box.

+ IN CAR ENTERTAINMENT,
REPAIRS, Switch box - CD/DVD player.
3.Remove DVD player unit.

+ IN CAR ENTERTAINMENT,
REPAIRS, DVD screen/player unit.
4.Release screw covers, remove 4 screws and
remove front and rear grab handles from
drivers side.