seats LAND ROVER DISCOVERY 1999 Owner's Manual
[x] Cancel search | Manufacturer: LAND ROVER, Model Year: 1999, Model line: DISCOVERY, Model: LAND ROVER DISCOVERY 1999Pages: 1529, PDF Size: 34.8 MB
Page 777 of 1529
FRONT SUSPENSION
60-32 REPAIRS
Road spring - front
$% 60.20.11
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Support vehicle under chassis.
3.Remove front road wheels.
4.Support weight of front axle.
5.Remove 2 nuts securing anti-roll bar links to
front axle and disconnect links from axle.
6.Remove 2 bolts securing each damper to front
axle.
WARNING: Make sure the axle cannot move
when the damper is disconnected. The
damper limits the downward movement of
the axle. If the axle is not restrained,
disconnecting the damper will allow
unrestricted movement which may cause
personal injury or damage to equipment.
7.Lower front axle.
CAUTION: Ensure brake hoses and ABS
sensor harnesses are not damaged when
lowering front axle.
8.Release and remove front spring from damper.Refit
1.Clean front spring seats.
2.Position front spring, with close coil uppermost,
over damper and locate in cut out in lower
spring seat.
3.Ensure both front springs are correctly located
in spring seats and raise front axle. Fit bolts
securing both dampers to front axle and tighten
to 45 Nm (33 lbf.ft).
4.Ensure washer is in place on lower ball joint of
each anti-roll bar link, then connect lower ball
joints to axle. Tighten nuts to 100 Nm (74 lbf.ft).
5.Fit front road wheels and tighten nuts to 140
Nm (103 lbf.ft).
6.Remove stands and lower vehicle.
Page 838 of 1529
REAR SUSPENSION
REPAIRS 64-29
Road spring - rear
$% 64.20.01
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Support vehicle under chassis.
3.Remove road wheel.
4.Support weight of axle on a jack.
5.Remove bolt securing damper to axle.
WARNING: Make sure the axle cannot move
when the damper is disconnected. The
damper limits the downward movement of
the axle. If the axle is not restrained,
disconnecting the damper will allow
unrestricted movement which may cause
personal injury or damage to equipment.
6.Remove clip securing brake pipe to bracket.
7.Release ABS sensor lead from bracket.
8.Lower axle on jack and remove spring.Refit
1.Ensure spring seats are clean.
2.Fit spring with close coil uppermost.
3.Ensure spring is correctly located on spring
seats and raise axle. Fit and tighten bolt
securing damper to axle to 124 Nm (91 lbf.ft).
4.Fit clip to secure brake pipe to bracket.
5.Fit ABS sensor lead to bracket.
6.Fit road wheel and tighten nuts to 140 Nm (103
lbf.ft).
7.Remove stand(s) and lower vehicle.
Page 879 of 1529
BRAKES
70-26 DESCRIPTION AND OPERATION
Description
General
The handbrake consists of a drum brake, installed on the rear of the transfer box, operated by a cable connected to
a handbrake lever between the front seats.
Handbrake lever
The handbrake lever is mounted on a base plate which attaches to the transmission tunnel. A conventional ratchet
and thumb operated release button are incorporated for locking and unlocking the lever. A warning switch on the base
of the lever operates the brake warning lamp in the instrument pack. While the handbrake is applied the warning
switch connects an earth to the instrument pack which, if the ignition is on, illuminates the brake warning lamp. In
some markets, the instrument pack performs a bulb check of the brake warning lamp each time the ignition is switched
on.
Cable
The handbrake cable consists of inner and outer cables installed between the handbrake lever and the drum brake.
A protective sleeve is installed on the cable to protect the cable from heat from the exhaust system. Handbrake
adjustment is provided by a threaded sleeve installed on the outer cable where it locates in the handbrake lever.
Turning an adjuster wheel, which is keyed to the threaded sleeve and secured by a 'C' clip, alters the effective length
of the outer sleeve and consequently changes the handbrake lever movement needed to apply the drum brake.
Page 914 of 1529
RESTRAINT SYSTEMS
DESCRIPTION AND OPERATION 75-11
DESCRIPTION AND OPERAT ION
Description - seat belts
An inertia reel, three point seat belt is installed at each seat position. The inertia reels incorporate a liftshaft locking
system with webbing sensor and car sensor activating mechanisms. The webbing sensor activates the locking system
if the webbing is subjected to a sharp pull. The car sensor activates the locking system if the vehicle is subjected to
sudden deceleration or a severe tilt angle.
Front seat belts
The inertia reel of each front seat belt is attached to the related B/C post, behind the finishers. The webbing runs from
the inertia reel, through a height adjuster, to an anchor point at the base of the B/C post. The buckle assembly for
each belt is attached to the inboard side of the seat and contains the SRS pretensioner.
Rear seat belts
The inertia reels for the outboard rear seats are attached to the body behind the loadspace side trim casings. The
webbing runs from each inertia reel through an upper mounting, suspended from the cantrail, to an anchor point on
the rear wheel arch.
The inertia reel of the centre rear seat is mounted in the back of the seat. The webbing runs through a guide on the
top of the seat and is anchored to one of the seat hinge points. The buckles for the rear seat belts are also attached
to the seat hinge points.
Third row seat belts
The inertia reel of each third row rear seat belt is attached to the related E post, behind the loadspace side trim
casing.The webbing runs from the inertia reel, through an upper mounting on the E post to an anchor point on the
loadspace floor. The buckle is mounted on the inboard side of the seat.
Page 917 of 1529
RESTRAINT SYSTEMS
75-14 REPAIRS
6.Remove 11 clips securing seat back finisher to
RH rear seats.
7.Remove seat back finisher.
8.Remove 15 clips securing seat base finisher to
RH rear seats.
9.Remove seat base finisher. 10.Remove bolt securing seat belt lower
anchorage to frame of RH rear seats.
11.Remove 2 screws securing guide cover to RH
rear seats
12.Remove guide cover.
13.Remove bolt securing seat belt reel to frame of
RH rear seats.
14.Remove seat belt.
Refit
1.Fit seat belt reel and tighten bolt to 32 Nm (24
lbf.ft).
2.Position seat belt through guide on top of RH
rear seats.
3.Fit seat belt lower anchorage to frame of seats
and tighten bolt to 32 Nm (24 lbf.ft).
4.Position guide cover to RH rear seats and
secure with screws.
5.Position seat base finisher to RH rear seats and
secure with clips.
6.Position seat back finisher to RH rear seats and
secure with clips.
7.Position RH rear seats and secure rear
mounting brackets to floor with Torx bolts
tightened to 45 Nm (33 lbf.ft).
8.Put RH rear seats in upright position and
secure front mounting brackets to floor with
Torx bolts tightened to 45 Nm (33 lbf.ft).
9.Position front carpet.
Page 921 of 1529
RESTRAINT SYSTEMS
75-18 REPAIRS
Pre-tensioner - front seat belt
$% 76.73.30
WARNING: It is imperative that before any work
is undertaken on the SRS system the appropriate
information is read thoroughly.
WARNING: Always disconnect both battery leads
before beginning work on the SRS system.
Disconnect the negative battery lead first. Never
reverse connect the battery.
Remove
1.Remove the key from the starter switch.
Disconnect both battery leads, negative lead
first. Wait ten minutes before starting work.
2.Remove front seat.
+ SEATS, REPAIRS, Seat - front.
3.Release cable tie securing pre-tensioner
harness to seat.
4.Remove Torx screw securing pre-tensioner to
seat.
5.Remove pre-tensioner.
WARNING: Store the airbag module or seat
belt pre-tensioner in a designated storage
area. If there is no designated storage area
available, store in the locked luggage
compartment/loadspace of the vehicle and
inform the workshop supervisor.Refit
1.Fit pre-tensioner to seat and tighten Torx bolt to
32 Nm (24 lbf.ft).
2.Secure harness to seat with new cable tie.
3.Fit front seat.
+ SEATS, REPAIRS, Seat - front.
4.Connect battery leads, earth lead last.
Page 967 of 1529
INTERIOR TRIM COMPONENTS
76-3-2 REPAIRS
Trim casing - side - loadspace
$% 76.13.12
Remove
1. Models with third row seats: Remove third
row seat.
+ SEATS, REPAIRS, Seat - third row.
2. For LH trim casing: Remove accessory
socket.
+ LIGHTING, REPAIRS, Socket -
accessory.
3.Remove 'D' post trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
4.Remove screw securing trim cap to trim casing.
5.Release trim cap from trim casing.
6. Models with ICE headphone control panels:
Disconnect multiplug from headphone control
panel and remove trim cap.
7.Partially remove rear door aperture seal.
8.Remove 2 trim clips securing trim casing to
body.
9.Remove access panel. 10.Remove trim clip securing trim casing to lower
'D' post.
11. Models without third row seats: Remove trim
clip from bottom rear corner of trim casing.
12.Release trim casing to gain access to rear seat
belt reel.
13.Remove bolt securing rear seat belt reel to
body.
14.Remove trim casing.
Refit
1.Position trim casing.
2.Fit rear seat belt reel to body and tighten bolt to
50 Nm (37 lbf.ft).
3. Models without third row seats: Fit trim clip
securing bottom rear corner of trim casing.
4.Fit trim clip securing trim casing to lower 'D'
post.
5.Fit access panel to trim casing.
6.Fit trim clips securing trim casing to body.
7.Fit rear door aperture seal.
8. Models with ICE headphone control panels:
Position trim cap and connect multiplug to
headphone control panel.
9.Fit trim cap to trim casing and secure with
screw.
10.Fit 'D' post trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
11.Fit accessory socket.
+ LIGHTING, REPAIRS, Socket -
accessory.
12. Models with third row seats: Fit third row
seat.
+ SEATS, REPAIRS, Seat - third row.
Page 969 of 1529
INTERIOR TRIM COMPONENTS
76-3-4 REPAIRS
Trim casing - 'D' post
$% 76.13.73
Remove
1.Fold rear seat forward.
2.Remove tail door aperture upper trim casing.
3.Release caps from end of grab handle.
4.Remove 2 bolts securing grab handle to body.
5.Remove grab handle and collect two spacers.
6.Remove 8 trim clips securing trim casing to
body.
7. Models with third row seats:
aRemove third row seat belt escutcheon.
bRemove cap from lower anchorage of third
row seat belt.
cRemove lower anchorage bolt.8. Models with volumetric alarm:
aRelease volumetric sensor from trim casing.
bDisconnect multiplug from volumetric
sensor.
cRemove volumetric sensor.
9.Remove rear seat belt blanking plate.
10.Release 2 clips securing trim casing to body.
11.Remove trim casing.
Refit
1.Fit trim casing and secure with clips.
2.Fit rear seat belt blanking plate.
3. Models with volumetric alarm:
aPosition volumetric sensor to trim casing
and connect multiplug.
bFit volumetric sensor to trim casing.
4. Models with third row seats:
aFit lower anchorage of third row seat belt
and tighten bolt to 32 Nm (24 lbf.ft).
bFit cap to lower anchorage bolt.
cFit third row seat belt escutcheon to trim
casing.
5.Fit trim clips securing trim casing to body.
6.Position grab handle and spacers to trim
casing.
7.Fit and tighten bolts securing grab handle to
body to 3 Nm (2.2 lbf.ft).
8.Close caps on ends of grab handle.
9.Fit tail door aperture upper trim casing.
10.Reposition rear seat.
Page 984 of 1529
INTERIOR TRIM COMPONENTS
REPAIRS 76-3-19
Carpet - rear
$% 76.49.03
Remove
1. Models with premium ICE: Remove power
amplifier.
+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
2.Remove RH front seat.
+ SEATS, REPAIRS, Seat - front.
3.Remove both 'B' post lower trim panels.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
4.Remove finishers from front and rear carpet
retainers.
5.Remove 12 screws securing front and rear
carpet retainers to floor.
6.Remove front and rear carpet retainers. 7.Remove 4 screws securing trim panel to rear of
centre console.
8.Remove trim panel.
9.Position harnesses clear of rear carpet.
10.Remove rear carpet.
Refit
1.Position new rear carpet.
2.Fit front and rear carpet retainers to floor and
secure with screws.
3.Fit finishers to front and rear carpet retainers
4.Position trim panel to rear of centre console
and secure with screws.
5.Fit lower 'B' post trim panels.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
6.Fit RH front seat to floor.
+ SEATS, REPAIRS, Seat - front.
7. Models with premium ICE: Fit power
amplifier.
+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
Page 985 of 1529
INTERIOR TRIM COMPONENTS
76-3-20 REPAIRS
Carpet - loadspace
$% 76.49.04
Remove
1.Remove both rear seat belt lower fixings.
2. Models with third row seats: Remove both
third row seats.
+ SEATS, REPAIRS, Seat - third row.
3.Remove both loadspace side trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
4. Models with third row seats: Remove 4
screws and remove both seat lower mounting
escutcheons.
5.Recline rear seats fully forward.
6.Remove finisher from loadspace carpet
retainer.
7.Remove 6 screws securing loadspace carpet
retainer to floor and remove retainer.
8.Remove loadspace carpet.
Refit
1.Position loadspace carpet to floor.
2.Position loadspace carpet retainer to floor and
secure with screws.
3.Fit finisher to loadspace carpet retainer
4.Return rear seats to their normal position.
5. Models with third row seats: Position both
third row seats lower mounting escutcheons to
floor and secure with screws.
6.Fit both loadspace side trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
7. Models with third row seats: Fit both third row
seats.
+ SEATS, REPAIRS, Seat - third row.
8.Position both rear seat belt lower mountings
and secure with bolts tightened to 32 Nm (24
lbf.ft).
Headlining
$% 76.64.15.21
Remove
1.Remove both 'D' post trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
2.Remove both 'B' post upper trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - upper - 'B' post.
3.Release clips securing both 'A' post trim
casings.
4. Models with premium ICE: Disconnect
multiplugs from 'A' post speakers.
5.Remove both 'A' post trim casings.
6.Remove 3 screws securing sun visor to
headlining.
7.Release sun visor from clip.
8.Disconnect multiplug from sun visor.
9.Remove sun visor.
10.Repeat process for second sun visor.