oil filter LAND ROVER FREELANDER 2001 Workshop Manual
[x] Cancel search | Manufacturer: LAND ROVER, Model Year: 2001, Model line: FREELANDER, Model: LAND ROVER FREELANDER 2001Pages: 1007, PDF Size: 23.47 MB
Page 7 of 1007
CONTENTS
4CONTENTS
MAINTENANCE ........................................................................................ 10-1
MAINTENANCE
Td4 - Diesel Engine - Under Bonnet View ...................................................................................... 10-1
K1.8 – Petrol Engine – Under Bonnet View .................................................................................... 10-2
KV6 – Petrol Engine – Under Bonnet View .................................................................................... 10-3
Seats and Seat Belts ...................................................................................................................... 10-4
Lamps, Horns and Warning Indicators ........................................................................................... 10-4
Wipers and Washers ...................................................................................................................... 10-5
Handbrake ...................................................................................................................................... 10-5
Alarm Handset Battery.................................................................................................................... 10-6
Road Wheels .................................................................................................................................. 10-6
Tyres ............................................................................................................................................... 10-7
Brake Pads and Calipers ................................................................................................................ 10-7
Brake Fluid...................................................................................................................................... 10-9
Road Wheel Speed Sensors .......................................................................................................... 10-9
Fuel Filter - Petrol ........................................................................................................................... 10-10
Fuel Filter - Diesel........................................................................................................................... 10-10
Fuel Pump and Filter assembly - Diesel - 03 Model Year onwards ................................................ 10-10
Fuel Sedimenter - Diesel - 03 Model Year onwards ....................................................................... 10-10
Door Locks, Hinges, Check Straps and Bonnet Catch ................................................................... 10-11
Anti-freeze ...................................................................................................................................... 10-12
Cooling System and Intercooler...................................................................................................... 10-12
Vent filter - turbocharger boost control solenoid valve - Td4 .......................................................... 10-13
Spark Plugs – K1.8 ......................................................................................................................... 10-13
Spark Plugs – KV6.......................................................................................................................... 10-13
Air Cleaner – Petrol Models ............................................................................................................ 10-13
Ancillary Drive Belt – Td4 ............................................................................................................... 10-14
Ancillary Drive Belt – K1.8 .............................................................................................................. 10-14
Ancillary Drive Belt – KV6 ............................................................................................................... 10-15
Camshaft Timing Belt – K1.8 .......................................................................................................... 10-15
Camshaft Timing Belt – KV6........................................................................................................... 10-16
Brake/Clutch Reservoir ................................................................................................................... 10-16
PAS Fluid Level .............................................................................................................................. 10-17
Intermediate Reduction Drive - Non NAS models .......................................................................... 10-17
Intermediate Reduction Drive - NAS models .................................................................................. 10-18
Manual Gearbox – PG1 .................................................................................................................. 10-18
Manual Gearbox – GETRAG .......................................................................................................... 10-19
Automatic Gearbox – JATCO ......................................................................................................... 10-19
Rear Axle ........................................................................................................................................ 10-20
Clutch Pipes and Unions ................................................................................................................ 10-21
Windscreen and Rear Washer Reservoir ....................................................................................... 10-21
Battery ............................................................................................................................................ 10-21
Engine Oil and Filter – Td4 ............................................................................................................. 10-22
Engine Oil and Filter – K1.8 ............................................................................................................ 10-23
Engine Oil and Filter – KV6 ............................................................................................................ 10-24
Fuel Hoses and Pipes..................................................................................................................... 10-25
Brake Hoses and Pipes ................................................................................................................. 10-26
Check Exhaust System................................................................................................................... 10-26
Suspension ..................................................................................................................................... 10-27
Steering ......................................................................................................................................... 10-28
Road Test ....................................................................................................................................... 10-28
Endorse Service Record ................................................................................................................. 10-30
Report any Unusual Features ......................................................................................................... 10-30
Page 8 of 1007
CONTENTS
CONTENTS 5
ENGINE - K SERIES KV6 ......................................................................... 12-3-1
ADJUSTMENTS
Engine oil pressure check ............................................................................................................... 12-3-1
REPAIRS
Camshafts - LH cylinder head......................................................................................................... 12-3-3
Camshafts - RH cylinder head ........................................................................................................ 12-3-5
Inlet camshaft front oil seal ............................................................................................................. 12-3-8
Camshaft rear oil seal ..................................................................................................................... 12-3-9
Pulley - crankshaft ......................................................................................................................... 12-3-10
Crankshaft front oil seal .................................................................................................................. 12-3-11
Crankshaft rear oil seal ................................................................................................................... 12-3-12
Cylinder head gasket - LH .............................................................................................................. 12-3-13
Cylinder head gasket - RH .............................................................................................................. 12-3-16
Camshaft cover gasket - LH - Up to 03MY ..................................................................................... 12-3-20
Camshaft cover gasket - LH - from 03MY ....................................................................................... 12-3-21
Camshaft cover gasket - RH ........................................................................................................... 12-3-23
Cover - engine acoustic ................................................................................................................. 12-3-25
Engine and automatic gearbox - up to 03MY .................................................................................. 12-3-25
Engine and automatic gearbox - from 03MY .................................................................................. 12-3-35
Arm assembly - engine mounting RH ........................................................................................... 12-3-45
Engine mounting - LH ..................................................................................................................... 12-3-46
Hydramount - engine - RH ............................................................................................................. 12-3-47
Engine steady - upper RH ............................................................................................................... 12-3-47
Engine steady - lower ..................................................................................................................... 12-3-48
Torque converter drive plate ........................................................................................................... 12-3-49
Filter - engine oil ............................................................................................................................ 12-3-50
Oil pick-up strainer .......................................................................................................................... 12-3-50
Gasket - oil pump ........................................................................................................................... 12-3-51
Sump - reseal.................................................................................................................................. 12-3-53
Switch - oil pressure ....................................................................................................................... 12-3-54
Oil pressure relief valve .................................................................................................................. 12-3-55
Oil cooler - engine ........................................................................................................................... 12-3-57
Camshaft timing belt ....................................................................................................................... 12-3-58
Camshaft timing belt cover - RH front ............................................................................................. 12-3-66
Camshaft timing belt cover - LH front ............................................................................................. 12-3-67
Camshaft timing belt cover - LH rear .............................................................................................. 12-3-68
Camshaft timing belt cover - RH rear .............................................................................................. 12-3-68
Camshaft rear timing belt - LH cylinder head .................................................................................. 12-3-69
Camshaft rear timing belt - RH cylinder head ................................................................................. 12-3-73
OVERHAUL
Piston assemblies - engine set ....................................................................................................... 12-3-77
Crankshaft front oil seal ................................................................................................................ 12-3-80
Crankshaft rear oil seal ................................................................................................................... 12-3-81
Crankshaft....................................................................................................................................... 12-3-82
Cylinder head gasket - LH .............................................................................................................. 12-3-87
Cylinder head gasket - RH .............................................................................................................. 12-3-91
Cylinder head - decarbonise ........................................................................................................... 12-3-94
Oil pump - Overhaul ........................................................................................................................ 12-3-104
Sump - engine oil ........................................................................................................................... 12-3-106
Camshaft timing belt ....................................................................................................................... 12-3-107
Page 9 of 1007
CONTENTS
6CONTENTS
EMISSION CONTROL ............................................................................. 17-1-1
ADJUSTMENTS
Evaporative loss control system (EVAPS) - leak test - NAS........................................................... 17-1-1
REPAIRS
Valve - depression limiter - Td4 ..................................................................................................... 17-1-3
Solenoid - canister purge - KV6 ...................................................................................................... 17-1-4
Charcoal canister - petrol - Non NAS ............................................................................................. 17-1-4
Charcoal canister - NAS ................................................................................................................. 17-1-5
Valve - canister purge - K1.8 .......................................................................................................... 17-1-6
Valve - EGR - Td4 .......................................................................................................................... 17-1-7
Solenoid/modulator valve - EGR - Td4 ........................................................................................... 17-1-8
Thermal valve - exhaust gas recirculation (EGR) -
Td4 Automatic transmission (hot climates) - from 03 MY ............................................................... 17-1-9
Cooler - EGR - Td4 ......................................................................................................................... 17-1-9
Module - tank leakage diagnostic (DMTL) ...................................................................................... 17-1-11
Filter - fuel leak detection pump - KV6 - NAS ................................................................................ 17-1-12
Catalytic converter - RH - KV6 - NAS ............................................................................................ 17-1-12
ENGINE MANAGEMENT SYSTEM - SIEMENS....................................... 18-3-1
REPAIRS
Spark plugs - up to 03MY ............................................................................................................... 18-3-1
Spark plugs - from 03MY ................................................................................................................ 18-3-2
Coil - each - LH bank - up to 03MY ................................................................................................ 18-3-3
Coil - each - LH bank - from 03MY ................................................................................................. 18-3-3
Coil - each - RH bank - up to 03MY ................................................................................................ 18-3-4
Coil - each - RH bank - from 03MY................................................................................................. 18-3-4
Engine control module (ECM) - Non NAS ..................................................................................... 18-3-5
Engine control module (ECM) - fuel - NAS .................................................................................... 18-3-6
Idle Air Control Valve (IACV) ......................................................................................................... 18-3-7
Sensor - intake air temperature (IAT) - NAS .................................................................................. 18-3-8
Sensor - engine coolant temperature (ECT) .................................................................................. 18-3-8
Sensor - crankshaft position (CKP) ............................................................................................... 18-3-9
Sensor - throttle position (TP) ......................................................................................................... 18-3-10
Sensor - thermostat monitoring (TM) - KV6 - NAS ........................................................................ 18-3-11
Sensor - camshaft position (CMP) ................................................................................................. 18-3-12
Sensor - knock (KS) ....................................................................................................................... 18-3-13
Switch - throttle pedal - Non NAS ................................................................................................... 18-3-13
Sensor - combined - manifold absolute pressure/Intake air temperature (MAP/IAT) ..................... 18-3-14
Sensor - throttle position (TP) - NAS - up to 03MY......................................................................... 18-3-15
Sensor - throttle position (TP) - NAS - from 03MY ......................................................................... 18-3-16
Page 33 of 1007
GENERAL INFORMATION
03-2
Environmental Protection Precautions
It is illegal to pour used oil on to the ground, down
sewers or drains, or into water courses.
Burning of used engine oil in small space heaters or
boilers should only be considered for units of
approved design and in compliance with the
equipment manufacturer's recommendations. The
heating system must meet the regulatory standards
of HMIP for small burners of less than 0.4 MW. If in
doubt check with the appropriate local authority and/
or manufacturer of the approved appliance.
Dispose of used oil and filters through authorised
waste disposal contractors and licensed waste
disposal sites, or through the waste oil reclamation
trade. If in doubt, contact the Local Authority for
advice on disposal facilities.
Safety instructions
Whenever possible, use a lift or pit when working
beneath vehicle, in preference to jacking. Chock
wheels as well as applying parking brake.
Jacking
Always use the recommended jacking points. The
recommended jacking points are shown in
theLIFTING AND TOWING sub-section of the
INFORMATION section.
Always ensure that any lifting apparatus has
sufficient load capacity for the weight to be lifted.
Ensure the vehicle is standing on level ground prior
to lifting or jacking.
Apply the handbrake and chock the wheels.
WARNING: Do not work on or under a vehicle
supported only by a jack. Always support the
vehicle on safety stands.
Do not leave tools, lifting equipment, spilt oil, etc.,
around or on the work bench area. Always keep a
clean and tidy work area.
Brake shoes and pads
Always fit the correct grade and specification of
brake linings. When renewing brake pads and brake
shoes always replace as complete axle sets only.
Page 37 of 1007
GENERAL INFORMATION
03-6
Waste Management
One of the major ways that pollution can be reduced
is by the careful handling, storage and disposal of all
waste materials that occur on sites. Legislation
makes it illegal to dispose of waste materials other
than to licensed waste carriers and disposal sites.
This means that it is necessary to not only know what
the waste materials are, but also to have the
necessary documentation and licenses.
Handling and storage of waste
Ensure that waste materials are not poured down the
drain or onto soils. They should be stored in such a
way as to prevent the escape of material to land,
water or air.
They must also be segregated into different types of
waste e.g. oil, metals, batteries, used vehicle
components. This will prevent any reaction between
different materials and assist in disposal.
Disposal of waste
Disposal of waste materials must only be to waste
carriers who are licensed to carry those particular
waste materials and all the necessary
documentation must be completed. The waste
carrier is responsible for ensuring that the waste is
taken to the correct disposal sites.Dispose of waste in accordance with the following
guidelines:
lFuel, hydraulic fluid, anti-freeze and oil –
keep separate and dispose of to specialist
contractor.
lRefrigerant – collect using specialist
equipment and containers, and reuse.
lDetergents – safe to pour down the foul drain
if diluted.
lPaint, thinners – keep separate and dispose of
to specialist contractor.
lComponents – send back to supplier for
refurbishment, or disassemble and reuse any
suitable parts. Dispose of the remainder in
ordinary waste.
lSmall parts – reuse any suitable parts, dispose
of the remainder in ordinary waste.
lMetals – can be sold if kept separate from
general waste.
lTyres – keep separate and dispose of to
specialist contractor.
lPackaging – compact as much as possible and
dispose of in ordinary waste.
lAsbestos-containing – keep separate and
dispose of to specialist contractor.
lOily and fuel wastes (e.g. rags, used spill kit
material) – keep separate and dispose of to
specialist contractor.
lAir filters – keep separate and dispose of to
specialist contractor.
lRubber/plastics – dispose of in ordinary
waste.
lHoses – dispose of in ordinary waste.
lBatteries – keep separate and dispose of to
specialist contractor.
lAirbags (explosives) – keep separate and
dispose of to specialist contractor.
lElectrical components – send back to
supplier for refurbishment, or disassemble and
reuse any suitable parts. Dispose of the
remainder in ordinary waste.
lElectronic components – send back to
supplier for refurbishment, or disassemble and
reuse any suitable parts. Dispose of the
remainder in ordinary waste.
lCatalysts – can be sold if kept separate from
general waste.
lUsed spill-absorbing material – keep
separate and dispose of to specialist contractor.
lOffice waste – recycle paper and toner/ink
cartridges, dispose of the remainder in ordinary
waste.
Page 65 of 1007
GENERAL DATA
04-2
Lubrication
Type Wet aluminium die-cast sump, pressure fed
Oil filter Disposable canister with full flow by-pass
Oil cooler Integral with oil filter assembly, connected to vehicle cooling system
Oil pump:
⇒ Type Crankshaft driven, eccentric rotor
⇒ Oil flow rate 30 litres / min. (6.625 gallons/min.)
⇒ Outer rotor to body clearance 0.080 - 0.158 mm (0.0031 - 0.062 in.)
⇒ Peak pressure up to 20 bar (290 lbf.in
2)
Oil pressure at idle:
⇒ Cold - 1000 rev/min. 1.5 bar (21.8 lbf.in
2)
⇒ Operating temperature (minimum) 0.5 bar (7.3 lbf.in
2)
⇒ Regulated pressure 4.2 ±0.5 bar (60.9 ± 7.3 lbf.in
2)
⇒ Pressure at 3500 rev/min (hot) 3.0 - 4.5 bar (43.5 - 65.3 lbf.in
2)
Relief valve opening pressure 4.2 bar (60.9 lbf.in
2)
Low oil pressure switch opening pressure 0.2 - 0.5 bar (2.9 - 7.3 lbf.in
2)
Cylinder block
Type Grey cast iron with hollow beam structure
Cylinder head warp - maximum 0.03 mm (0.001 in.)
Cylinder head bore:
†
⇒ Standard 84.000 - 84.018 mm (3.3071 - 3.3078 in)
⇒⇒ Wear limit 84.040 mm (3.3087 in)
⇒ Intermediate 84.080 - 84.098 mm (3.3102 - 3.3109 in)
⇒⇒ Wear limit 84.120 mm (3.3118)
⇒ 1st.Oversize (Grinding dimension) 84.250 - 84.268 mm (3.3169 - 3.3176 in)
⇒⇒ Wear limit 84.290 mm (3.3185 in)
Cylinder bore ovality (permitted roundness deviation)
†0.01 mm (0.0004 in)
⇒ Wear limit 0.04 mm (0.0016 in)
Cylinder bore taper (permitted conicity)
†0.01 mm (0.0004 in)
⇒ Wear limit 0.04 mm (0.0016 in)
†Measurements at top centre and bottom of bore
Crankshaft
Main journal diameter 60 mm (2.36 in.)
Crankpin journal diameter 44.975 - 45.009 mm (1.7707 - 1.7720 in)
End float 0.08 - 0.163 mm (0.0031 - 0.0064 in.)
Maximum out of round
†0.15 mm (0.006 in.)
Crankshaft seal PTFE
†At centre main journal; crankshaft supported on outer bearing pins
Page 72 of 1007
GENERAL DATA
04-9
Valves
Stem diameter:
⇒ Inlet valves 5.952 - 5.967 mm (0.2343 - 0.2349 in.)
⇒ Exhaust valves 5.947 - 5.962 mm (0.2341 - 0.2347 in.)
Stem to guide clearance:
⇒ Inlet valves 0.033 - 0.063 mm (0.0013 - 0.0025 in.)
⇒⇒ Service limit 0.07 mm (0.0028 in.)
⇒ Exhaust valves 0.038 - 0.078 mm (0.0015 - 0.0031 in.)
⇒⇒ Service limit 0.11 mm (0.0043 in.)
Valve stem fitted height:
⇒ New 38.93 - 39.84 mm (1.5327 - 1.5685 in.)
⇒ Service limit 40.10 mm (1.5787 in.)
Head diameter:
⇒ Inlet valves 27.6 - 27.8 mm (1.087 - 1.094 in.)
⇒ Exhaust valves 24.0 - 24.2 mm (0.945 - 0.953 in.)
Valve seat width:
⇒ Inlet 1.0 - 1.4 mm (0.039 - 0.055 in)
⇒ Exhaust 1.4 - 1.8 mm (0.055 - 0.071 in)
Seat face angle - Inlet and Exhaust 45°
Valve face angle - Inlet and Exhaust 45°
Valve springs
Free length 50.0 mm (1.97 in.)
Fitted length 37.0 mm (1.46 in.)
Load at fitted length 250 ± 12 N
Load at valve open length 450 ± 18 N
Lubrication
Type Cast aluminium wet sump
Pump type Crankshaft driven, eccentric rotor
⇒ Outer rotor to housing clearance 0.28 - 0.36 mm (0.011 - 0.014 in.)
⇒ Inner rotor tip clearance 0.05 - 0.13 mm (0.002 - 0.005 in.)
⇒ Rotor end-float 0.02 - 0.06 mm (0.001 - 0.002 in.)
Relief valve spring free length 38.90 mm (1.531 in.)
Oil filter Full flow disposable screw-on canister
Pressure at idle (min.)
Pressure at 2500 rev/min (hot)
Relief valve opening pressure
Low oil pressure switch opening pressure100 kPa (14.5 lbf/in
2)
375 kPa (3.75 bar, 54.4 lbf/in2)
410 kPa (59.5 lbf/in2)
20 - 58 kPa (3.0 - 8.5 lbf/in2) General
Page 78 of 1007
GENERAL DATA
04-15
* New metal dowels supplied with gasket must be fitted
Valves
Stem diameter:
⇒ Inlet valves 5.952 - 5.967 mm (0.2343 - 0.2349 in.)
⇒ Exhaust valves 5.947 - 5.962 mm (0.2341 - 0.2347 in.)
Stem to guide clearance:
Inlet valves 0.033 - 0.063 mm (0.0013 - 0.0025 in.)
⇒ Service limit 0.07 mm (0.0028 in.)
Exhaust valves 0.038 - 0.078 mm (0.0015 - 0.0013 in.)
⇒ Service limit 0.11 mm (0.0043 in.)
Valve stem fitted height:
⇒ New 38.93 - 39.84 mm (1.533 - 1.569 in.)
⇒ Service limit 40.10 mm (1.579 in.)
Valve guide fitted height 6.0 mm (0.24 in.)
Valve guide inside diameter 6.000 - 6.025 mm (0.2362 - 0.2372 in.)
Head diameter:
⇒ Inlet valves 31.4 - 31.6 mm (1.236 - 1.244 in.)
⇒ Exhaust valves 27.3 - 27.5 mm (1.075 - 1.083 in.)
Valve seat width:
⇒ Inlet valves
⇒ Exhaust valves1.2 mm (0.05 in.)
1.6 mm (0.06 in)
Seat face angle:
⇒ Inlet valves
⇒ Exhaust valves45°
45°
Valve face angle:
⇒ Inlet valves
⇒ Exhaust valves45°
45°
Valve springs
Free length 47.6 mm (1.874 in.)
Fitted length 37.0 mm (1.457 in.)
Load at fitted length 210 ± 13 N
Load at top of lift 440 ± 22 N
Lubrication
Type Cast aluminium, wet sump with full flow filtration
Oil pump: Crankshaft driven, high pressure die cast body
⇒ Outer rotor end-float 0.04 - 0.09 mm (0.0016 - 0.0035 in.)
⇒ Inner rotor end-float 0.04 - 0.09 mm (0.0016 - 0.0035 in.)
⇒ Inner rotor tip 0.05 - 0.13 mm (0.002 - 0.005 in)
⇒ Outer rotor to body diameterical clearance
0.13 - 0.23 mm (0.0051 - 0.0091 in.)
⇒ Rotor body to drive gear clearance (pump not fitted)
0.15 - 0.25 mm (0.0059 - 0.0098 in.)
Relief valve spring free length 38.90 mm (1.531 in)
Oil filter Full-flow disposable cartridge
Oil cooler Partial flow type
Pressure at idle (min.) 1.0 bar (14.5 lbf.in
2)
Pressure at 3000 rev/min. 3.0 bar (43.5 lbf.in
2)
Relief valve opening pressure 4.1 bar (59.5 lbf.in
2)
Low oil pressure switch opening pressure 0.3 - 0.5 bar (4.4 - 7.3 lbf.in
2) General
Page 104 of 1007
TORQUE WRENCH SETTINGS
06-1
TORQUE WRE NCH SETTINGS
Maintenance
TORQUE DESCRIPTION METRIC IMPERIAL
K1.8 engine oil drain plug 25 Nm 18 lbf.ft
KV6 engine oil drain plug 25 Nm 18 lbf.ft
Td4 engine oil drain plug 28 Nm 21 lbf.ft
Td4 engine oil filter cap 25 Nm 18 lbf.ft
Automatic gearbox oil drain plug 45 Nm 33 lbf.ft
Automatic gearbox oil filler/level plug 14 Nm 10 lbf.ft
Manual gearbox oil drain plug 35 Nm 26 lbf.ft
Manual gearbox oil filler/level plug 35 Nm 26 lbf.ft
Road wheel bolts - Alloy and steel wheels 115 Nm 85 lbf.ft
Page 105 of 1007
TORQUE WRENCH SETTINGS
06-2
Engine – Td4
TORQUE DESCRIPTION METRIC IMPERIAL
Acoustic cover to engine 8 Nm 6 lbf.ft
Ancillary drive belt jockey pulley Allen bolt
*24 Nm 18 lbf.ft
Ancillary drive belt tensioner arm nut 10 Nm 7.5 lbf.ft
Big end bearing cap bolts:
⇒ Stage 15 Nm 3.5 lbf.ft
⇒ Stage 225 Nm 18 lbf.ft
⇒ Stage 3+70°+70°
Camshaft bearing cap bolts
† 10 Nm 7.5 lbf.ft
Camshaft cover bolts
† 10 Nm 7.5 lbf.ft
Camshaft sprocket retaining screw:
⇒ Stage 120 Nm 15 lbf.ft
⇒ Stage 2+35°+35°
Chain lubrication jet bolt 10 Nm 7.5 lbf.ft
Coolant rail to exhaust manifold bolts 20 Nm 15 lbf.ft
Coolant rail to exhaust manifold bolts 8 Nm 6 lbf.ft
Crankshaft pulley:
⇒ Stage 1100 Nm 74 lbf.ft
⇒ Stage 2+60 °+60 °
⇒ Stage 3+60 °+60 °
⇒ Stage 4+30 °+30 °
Crankshaft rear oil seal housing:
⇒ M6 bolts10 Nm 7.5 lbf.ft
⇒ M8 bolts22 Nm 16 lbf.ft
Cylinder block reinforcing plate 22 Nm 16 lbf.ft
Cylinder head bolts: (Stages 1 to 5 relate to bolts 1 to 11. Stage 6 is for bolt 12 only.)
⇒ Stage 1
†80 Nm 59 lbf.ft
⇒ Stage 2 - loosen all bolts
†-1/2 turn -1/2 turn
⇒ Stage 3
†50 Nm 37 lbf.ft
⇒ Stage 4
†+90°+90°
⇒ Stage 5
†+90°+90°
⇒ Stage 6 – tighten 41 mm bolt in position 12 110 Nm 81 lbf.ft
Cylinder head to timing cover Allen screws 15 Nm 11 lbf.ft
Dipstick tube to oil filter housing bolt 10 Nm 7.5 lbf.ft
Drive plate to crankshaft bolts
† 115 Nm 85 lbf.ft
EGR cooler to cylinder head and lifting bracket bolts 25 Nm 18 lbf.ft
Engine breather pipe to air cleaner housing bolt 10 Nm 7.5 lbf.ft
Engine lifting eye bolts 20 Nm 15 lbf.ft
Engine mounting bracket assembly to engine bolts 100 Nm 74 lbf.ft
Engine mounting bracket to hydramount nut 85 Nm 63 lbf.ft
Engine lower steady bracket bolts:
⇒ M1045 Nm 33 lbf.ft
⇒ M1250 Nm 37 lbf.ft
Engine steady mounting bolt 100 Nm 74 lbf.ft
Exhaust manifold to cylinder head nuts 24 Nm 18 lbf.ft
Flywheel to crankshaft bolts
† 115 Nm 85 lbf.ft
Fuel pipe bracket to oil filter housing bolt 10 Nm 7.5 lbf.ft
Fuel pipe union nuts 30 Nm 22 lbf.ft
Fuel pump drive chain lower guide Allen bolt 24 Nm 18 lbf.ft