window LAND ROVER FREELANDER 2001 Workshop Manual

CONTENTS
20 CONTENTS
LIGHTING.................................................................................................. 86-2-1
ADJUSTMENTS
Headlamps - pair - align beam - up to 04MY .................................................................................. 86-2-1
Headlamps - pair - align beam - from 04MY ................................................................................... 86-2-1
REPAIRS
Headlamp assembly - up to 04MY.................................................................................................. 86-2-3
Headlamp assembly - from 04MY .................................................................................................. 86-2-4
Lamp assembly - flasher side repeater - front ................................................................................ 86-2-5
Lamp assembly - tail ....................................................................................................................... 86-2-5
Lamp assembly - number plate ...................................................................................................... 86-2-6
Lamp assembly - fog/driving - from 04MY ...................................................................................... 86-2-6
Lamp assembly - rear ..................................................................................................................... 86-2-7
Lamp assembly - centre high mounted stop (CHMSL) ................................................................... 86-2-7
Lamp assembly - glove compartment ............................................................................................. 86-2-8
Lamp assembly - load space .......................................................................................................... 86-2-8
Switch - headlamp levelling ............................................................................................................ 86-2-9
Switch - glove compartment ........................................................................................................... 86-2-9
Switch - hazard warning ................................................................................................................. 86-2-10
Switch - combined direction indicator/headlight/horn ..................................................................... 86-2-10
Switch - rear fog lamp ..................................................................................................................... 86-2-11
CONTROL UNITS ..................................................................................... 86-3-1
REPAIRS
Control unit - window lift ................................................................................................................. 86-3-1
Relay - power folding mirrors - from 02MY ..................................................................................... 86-3-1
Central Control Unit (CCU) ............................................................................................................. 86-3-2
Control Unit - power fold mirrors - up to 02MY ............................................................................... 86-3-3
SECURITY................................................................................................. 86-4-1
REPAIRS
Solenoid/motor - taildoor................................................................................................................. 86-4-1
Switch/push - horn .......................................................................................................................... 86-4-2
Horn ................................................................................................................................................ 86-4-2
Immobilisation - electronic control unit (ECU) - ............................................................................. 86-4-3
Sensor - volumetric - alarm system - 3 door ................................................................................... 86-4-3
Module (ECU) - volumetric - alarm system - 5 door - without sunroof ........................................... 86-4-5
Module (ECU) - volumetric - alarm system - 5 door - with sunroof ................................................ 86-4-7
Receiver - alarm system ................................................................................................................. 86-4-10
Coil - passive immobilisation - alarm system .................................................................................. 86-4-10

CONTENTS
CONTENTS 21
WINDOWS ................................................................................................ 86-5-1
REPAIRS
Motor & control unit - front door - 3 door ......................................................................................... 86-5-1
Motor & control unit - front door - 5 door ......................................................................................... 86-5-2
Switch - master window - 5 door - from 04MY ................................................................................ 86-5-2
Relay - control - tail door glass ....................................................................................................... 86-5-3
Microswitch - hardtop sensing - 3 door ........................................................................................... 86-5-4
Relay - heated front screen ........................................................................................................... 86-5-5
Switch - backlight heater ................................................................................................................. 86-5-6
IN CAR ENTERTAINMENT ...................................................................... 86-6-1
REPAIRS
Radio - up to 04MY ......................................................................................................................... 86-6-1
Radio/CD - from 04MY .................................................................................................................... 86-6-2
Speaker - rear - 3 door .................................................................................................................... 86-6-3
Speaker - rear - 5 door .................................................................................................................... 86-6-3
Speaker - front ................................................................................................................................ 86-6-4
Aerial - manual - 3 door .................................................................................................................. 86-6-4
Aerial - manual - 5 door .................................................................................................................. 86-6-5
Coaxial lead - front aerial - 3 door ................................................................................................... 86-6-6
Coaxial lead - front aerial - 5 door ................................................................................................... 86-6-7
Speaker - tweeter - front ................................................................................................................. 86-6-8
Speaker - tweeter - rear - 3 door ..................................................................................................... 86-6-9
Amplifier - power ............................................................................................................................ 86-6-10
Sub-woofer assembly .................................................................................................................... 86-6-11
Coaxial lead - extension.................................................................................................................. 86-6-12
HARNESSES ............................................................................................ 86-7-1
REPAIRS
Fuse box - passenger compartment ............................................................................................... 86-7-1
Harness - main ................................................................................................................................ 86-7-2
Harness - tailgate ............................................................................................................................ 86-7-12
Harness - interior lights - 5 door ...................................................................................................... 86-7-15
Harness - front door - 5 door ........................................................................................................... 86-7-15
Harness - rear door ......................................................................................................................... 86-7-16
DRIVER CONTROLS ................................................................................ 86-8-1
REPAIRS
Switch - remote control - audio system .......................................................................................... 86-8-1
Switch - park distance control (PDC) - from 04 MY ........................................................................ 86-8-1
Control unit (ECU) - parking aid - from 04MY ................................................................................. 86-8-2
Sensor - parking aid - rear - from 04MY ......................................................................................... 86-8-2
Sounder - parking aid - rear - from 04MY ....................................................................................... 86-8-3
Switch - handbrake warning ............................................................................................................ 86-8-3
Switch - hazard warning - from 04MY ............................................................................................. 86-8-4
Cigar lighter - front .......................................................................................................................... 86-8-4
Switch - control - exterior mirror ...................................................................................................... 86-8-5

INTRODUCTION
01-4
HRW Heated Rear Window
ht/HT High tension
HSLA High Strength Low Alloy
IACV Idle Air Control Valve
IAT Intake Air Temperature
ICE In-Car Entertainment
i.dia. Internal diameter
IDM Intelligent Driver Module
IF Intermediate Frequency
in Inch
in
2Square inch
in3Cubic inch
ILT Inlet Throttle
ISO International Organisation for
Standardisation
ITS Inflatable Tubular Structure
k Thousand
kg Kilogramme
kg/h Kilogrammes per hour
km Kilometre
km/h Kilometres per hour
kPa KiloPascal
KS Knock Sensor
lLitre
lb(s) Pounds
lbf Pounds force
lbf.in Pounds force inches
lbf/in
2Pounds per square inch
lbf.ft Pounds force feet
λLambda
lc Low compression
LCD Liquid Crystal Display
LED Light Emitting Diode
LEV Low Emission Vehicle
LH Left-Hand
LHD Left-Hand Drive
LSM Light Switch Module
LVS Liquid Vapour Separator
mMetre
µMicro
MAF Mass Air Flow
MAP Manifold Absolute Pressure
MFU Multi-Function Unit
MFL Multi-Function Logic
max. Maximum
MEMS Modular Engine Management
System
MIG Metal/Inert Gas
MIL Malfunction Indicator Lamp
MPa MegaPascal
MOSFET Metal Oxide Semiconductor Field
Effect Transistor
min. Minimum
- Minus (tolerance)
' Minute (angle)
mm Millimetre
mph Miles per hour MPi Multi-Point injection
MV Motorised Valve
MY Model Year
NAS North American Specification
(-) Negative (electrical)
Nm Newton metre
No. Number
NO
2Nitrogen Dioxide
NO
xOxides of Nitrogen
NTC Negative Temperature
Coefficient
NRV Non Return Valve
OBD On Board Diagnostics
OBM On Board Monitoring
o.dia. Outside diameter
OAT Organic Acid Technology
ORM Off-road Mode
ΩOhm
PAS Power Assisted Steering
PCB Printed Circuit Board
PCV Positive Crankcase Ventilation
PDC Parking Distance Control
PDOP Position Dilation Of Precision
PI Programme Information
PPS Pulse Per Second
PS Programme Service
psi Pounds per square inch
pts. Pints
% Percentage
+ Plus (tolerance) or Positive
(electrical)
±Plus or minus (tolerance)
PTC Positive Temperature Coefficient
PTFE Polytetrafluorethylene
PWM Pulse Width Modulation
RDS Radio Data Service
rRadius
:Ratio
ref Reference
REG Regionalisation
RES Rover Engineering Standards
rev/min Revolutions per minute
RF Radio Frequency
RGB Red / Green / Blue
RH Right-Hand
RHD Right-Hand Drive
ROM Read Only Memory
RON Research Octane Number
ROV Roll Over Valve
ROW Rest Of World
SAE Society of Automotive Engineers
SAI Secondary Air Injection
" Second (angle)
SLABS Self Levelling and Anti-Lock
Brake System
SLS Self Levelling Suspension
SOHC Single Overhead Camshaft
SPE Single Point Entry

GENERAL INFORMATION
03-5
Local issues
A number of environmental issues will be of
particular concern to residents and other neighbours
close to the site. The sensitivity of these issues will
depend on the proximity of the site and the layout
and amount of activity carried on at the site.
Noise is a major concern and therefore consideration
should be given to the time spent carrying out noisy
activities and the location of those activities that can
cause excessive noise.
Car alarm testing, panel beating, hammering and
other such noisy activities should, whenever
possible, be carried out indoors with doors and
windows shut, or as far away from houses as
possible.
Running vehicle engines may be an outside activity
which could cause nuisance to neighbours because
of both noise and smell.
Be sensitive to the time of day when these activities
are carried out and minimise the time of the noisy
operation, particularly in the early morning and late
evening.
Another local concern will be the smell from the
various materials used. Using less solvent, paint and
petrol could help prevent this annoyance.
Local residents and other business users will also be
concerned about traffic congestion, noise and
exhaust fumes, be sensitive to these concerns and
try to minimise inconvenience from deliveries,
customers and servicing operations.
Checklist
Always adhere to the following:
lidentify where the neighbours who are likely to
be affected are situated;
lminimise noise, smells and traffic nuisance;
lprevent litter by putting waste in the correct
containers;
lhave waste skips emptied regularly.Use of resource
Another environmental concern is the waste of
materials and energy that can occur in day to day
activities.
Electricity for heating, lighting and compressed air
uses resources and releases pollution during its
generation.
Fuel used for heating, running cars or vans and
mobile plant is another limited resource which
consumes large amounts of energy during its
extraction and refining processes.
Water has to be cleaned, piped to site and disposed
of, all of which creates more potential pollution;
Oil, spares, paint etc., have all produced pollution in
the process of manufacture and they become a
waste disposal problem if discarded.
Checklist
Always adhere to the following:
Electricity and heating –
lkeep doors and windows closed in the winter;
lswitch off machinery or lights when not needed;
luse energy efficient heating systems;
lswitch off computers and photocopiers when
not needed.
Fuel –
ldon't run engines unnecessarily;
lthink about whether journeys are necessary and
drive to conserve fuel.
Water –
ldon't leave taps and hose pipes running;
lmend leaks quickly, don't be wasteful.
Compressed air –
ldon't leave valves open;
lmend leaks quickly;
ldon't leave the compressor running when not
needed.
Use of environmentally damaging materials –
lcheck whether a less toxic material is available.
Handling and storage of materials –
lhave the correct facilities available for handling
liquids to prevent spillage and wastage as listed
above;
lprovide suitable locations for storage to prevent
frost damage or other deterioration.

GENERAL INFORMATION
03-25
Warning Labels
Warning symbols are displayed at various positions
in the vehicle (either in a suitable prominent position
such as driver and passenger side glass, or attached
to the component itself) to indicate SRS items which
must be treated with particular care. These include:
A - The need for caution when working in close
proximity to SRS components.
B - Refer to the publication where the procedures,
instructions and advice can be found (usually
Workshop Manual or Owner's Handbook) for
working on the SRS system.
C - Do not use rear facing child seats in the front
passenger seat if the vehicle is fitted with a
passenger airbag.Driver and Passenger Side Windows
WARNING: It is imperative that before any work
is undertaken on the SRS system the appropriate
information is read thoroughly.
Caution labels are attached to SRS system
components and may also be applied to vehicle trim
close to SRS components and harnesses. The driver
and front passenger airbag modules have an 'SRS
AIRBAG' symbol moulded into the module's plastic
trim to identify the presence of airbags. Other SRS
warning labels include:
End of Fascia
Label located on end of fascia; warning not to use
rear facing child seats in the front passenger seat in
vehicles fitted with a front passenger airbag.

DOORS
REPAIRS 76-1-9
Rubber/felt - glass channel - rear door
$% 76.31.14
Remove
1.Remove rear door glass.

+ DOORS, REPAIRS, Glass - rear
door.
2.Release seal from flange. Remove lower
section first, then front vertical section, followed
by top section.
3.Release top corner of quarter light from frame.
Rotate quarter light and seal, release rest of
seal from flange and remove quarter light and
seal from door.
4.Remove quarter light from seal.Refit
1.Fit quarter light to seal.
2.Lubricate seal around quarter light with soft
soap.
3.Position quarter light and seal to flange at
bottom rear corner of window aperture and
rotate into top rear corner. Using dividing bar,
pull quarter light rearwards to locate seal
around quarter light on flange.
4.Starting at top of divider bar, push seal onto top
flange and locate in top front corner. Ensure
radius of seal matches door profile.
5.Ease seal away from front flange and locate
seal in bottom front corner. Ensure radius of
seal at bottom front corner matches profile of
door and that seal is still correctly located in top
front corner, then push seal onto front flange.
6.Push seal onto bottom flange.
7.Fit rear door glass.

+ DOORS, REPAIRS, Glass - rear
door.

DOORS
76-1-16 REPAIRS
Refit
1.Fit sill button guide to trim casing and secure
with retainer.
2.Fit speaker grille to trim casing and secure with
Torx screws.
3.Fit door pull to trim casing and secure with Torx
screws.
4.Fit door pocket to trim casing and secure with
Torx screws.
5.Fit trim studs to casing.
6.Fit trim casing to door and secure trim studs.
7.Fit screws to door pull and door pocket.
8.Fit door release escutcheon and secure with
screw.
9.Position cheater panel, connect Lucars to
tweeter speaker and fit cheater panel.
Trim casing - front door - 5 door - from
04MY
$% 76.34.01
Remove
1.Carefully release window lift switch pack from
door trim casing.
2.Disconnect 3 multiplugs from window lift switch
pack and remove switch pack.
M76 4698

DOORS
REPAIRS 76-1-19
5.Remove 2 Torx screws securing window switch
to door trim and remove window switch.
6.Remove 4 Torx screws securing door pull to
trim casing and remove door pull.
7.Remove 4 Torx screws securing door speaker
grille to trim casing and remove grille.
8.Release retainer and remove sill button guide.
9.Remove 10 trim studs from door trim.Refit
1.Fit trim studs to casing.
2.Fit sill button guide to trim casing and secure
with retainer.
3.Fit speaker grille to trim casing and secure with
Torx screws.
4.Fit door pull to trim casing and secure with Torx
screws.
5.Fit window switch to trim casing and secure
with Torx screws.
6.Position door trim casing and connect window
switch multiplug.
7.Fit trim casing to door and secure trim studs.
8.Fit screws to door pull.
9.Fit door release escutcheon and secure with
screw.

DOORS
76-1-20 REPAIRS
Trim casing - rear door - from 04MY
$% 76.34.04
Remove
1.Remove screw securing door release
escutcheon and remove escutcheon.
2.Release and remove door pull finisher from
door pull.
3.Remove 3 screws securing door pull to door
assembly.4.Release trim casing from door assembly.
5.Disconnect multiplug from door tweeter.
6.Disconnect multiplug from window lift switch
and remove trim casing.
NOTE: Do not carry out further dismantling if
component is removed for access only.
7.Release 2 clips and remove window lift switch
finisher from trim casing.
M76 4710

DOORS
REPAIRS 76-1-21
8.Remove locking ring securing tweeter to trim
casing and remove tweeter.
9.Remove foam pad from sill button guide.
10.Release retainer and remove sill button guide.
11.Note the fitted position of the 2 long trim studs
and remove 9 trim studs from trim casing.
12.Release and remove locking ring securing door
pull to trim casing.
13.Remove 2 plastic rivets securing door pull to
trim casing and remove door pull.
NOTE: Plastic rivets are used for production
purposes only. Screws should be used to retain
all parts previously held in place with plastic
rivets.Refit
1.Fit door pull to trim casing and secure with
screws and locking ring.
2.Fit trim studs to casing.
3.Fit sill button guide to trim casing and secure
with retainer.
4.Fit foam pad to sill button guide.
5.Fit tweeter to trim casing and secure with
locking ring.
6.Fit and secure window lift switch and finisher to
trim casing.
7.Connect multiplugs to window lift switch and
door tweeter.
8.Position trim casing, align fasteners with holes
in door and press firmly into position.
9.Fit and tighten screws securing door pull to
door assembly.
10.Fit and secure door pull finisher to door pull.
11.Fit door release escutcheon to trim casing and
secure with screw.