wheel LEXUS ES300 2005 Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 822 of 969
C90690
C90688
Matchmarks
- STEERING COLUMNSTEERING COLUMN ASSY
50-13
2574 Author: Date:
37. INSTALL STEERING COLUMN ASSY
(a) Install the steering column assy with the 2 nuts and bolt.
Torque: 21 NVm (214 kgfVcm, 15 ftVlbf)
(b) Connect the driver side junction block.
(c) Connect the connectors and wire harness clamps.
38. CONNECT STEERING SLIDING YOKE SUB-ASSY
(a) Align the matchmarks on the steering sliding yoke sub-
assy and steering intermediate shaft sub-assy.
(b) Connect the steering sliding yoke sub-assy with the bolt.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
39. CONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY
(a) Place the ignition switch lock cylinder assy at the key ACC position.
(b) Install the floor shift parking lock cable assy.
40. INSPECT CHECK KEY INTERLOCK OPERATION(See page 40-31)
41. INSTALL INSTRUMENT PANEL FINISH PLATE(See page 71-1 1)
42. INSTALL TURN SIGNAL SWITCH ASSY
(a) Install the turn signal switch assy with the 3 screws.
(b) Connect the airbag connector.
(c) Connect the 3 connectors.
43. INSPECT SPIRAL CABLE SUB-ASSY(See page 60-31)
44. INSTALL STEERING COLUMN COVER
(a) Install the steering column cover with the 3 screws.
45. INSTALL STEERING COLUMN COVER LWR NO.2
46. INSTALL HEATER TO FOOT DUCT NO.3(See page 71-1 1)
47. INSTALL INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH
48. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER
49. INSTALL FRONT DOOR SCUFF PLATE LH
50. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
Page 823 of 969
50-14
- STEERING COLUMNSTEERING COLUMN ASSY
2575 Author: Date:
51. INSTALL STEERING WHEEL ASSY
(a) Align the matchmarks on the steering wheel assy and steering main shaft assy.
(b) Install the steering wheel assy set nut.
Torque: 50 NVm (510 kgfVcm, 37 ftVlbf)
52. INSPECT HORN BUTTON ASSY(See page 60-22)
53. INSTALL HORN BUTTON ASSY(See page 60-22)
54. INSTALL STEERING PAD SWITCH
(a) Connect the connector.
(b) Install the steering pad switch with the 2 screws.
55. INSTALL CONNECTOR COVER
56. INSTALL STEERING WHEEL COVER LOWER NO.2
57. INSPECT SRS WARNING LIGHT(See page 05-818)
Page 884 of 969
Lexus Supports ASE CertificationPage 1 of 2
Title:
IRON PARTICLE RUST
CONTAMINATION REPAIR
Models:
'94 ± Current
Technical Service
Information Bulletin
January 12, 2005
PA001-05
The purpose of this bulletin is to provide information regarding the proper procedures to
clean vehicles that may have been subjected to contamination by airborne iron particles
such as rail dust.
1994 ± Current model year Lexus vehicles.
TOOLS & MATERIALSQUANTITY
Auto Magic Special Cleaner Concentrate #713*1
Rubber Gloves, Aprons, Boots
Eye ProtectionAs NeededSponges or Wash MittsAs Needed
Pail or Bucket
* Contact the main office of Auto Wax Company Inc. (1±800±826±0828 or www.automagic.biz) to find a
local source for Auto Magic Special Cleaner Concentrate.
During rail transportation or extended storage near industrial areas, vehicles may
occasionally be subjected to contamination by airborne iron particles shed from railroad
tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc.
This type of contamination can be identified by the presence of small red or brown
particles on the paint surface. These particles are often difficult to see on dark color
paints, but can be easily felt when brushing a hand across horizontal body surfaces such
as hood, roof, or deck lid.
CAUTION:
Because of the abrasiveness of these small iron particles, polishing or buffing
procedures should not be attempted to repair the paint surface of an affected vehicle.
This will result in further paint damage and detract from vehicle appearance.
Washing the affected paint surfaces with Auto Magic Special Cleaner Concentrate is
the recommended method to dislodge embedded iron particles and remove the
surrounding rust stains. The correct usage of Auto Magic Special Cleaner
Concentrate is described in this bulletin.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PAINT
Introduction
Applicable
Vehicles
Required
Tools &
Materials
Condition
Inspection
Repair
Warranty
Information
Page 886 of 969
Lexus Supports ASE CertificationPage 1 of 2
Title:
WHEEL FILM FOR BRAKE ROTOR
RUST PREVENTION
Models:
All Models with Wheel Film
Technical Service
Information Bulletin
July 16, 2004
PD001-04
To prevent brake rotor rust from forming during transportation and storage, wheel film will
be adopted instead of using a cardboard type anti±rust cover.
The purpose of the wheel film is to protect the disc brake rotor from weather elements
and initial rust before the vehicle is delivered to the customer. Consequently, the film
should remain on the wheel as long as possible.
NOTE:
Retain the wheel film on the disc wheel during vehicle display and storage.
Do not remove the wheel film right away at Pre±Delivery Service (PDS) if the vehicle
will be stored after PDS.
Remove the wheel film just prior to delivery to customers.
Wheel FilmFeatures of Wheel Film:
Material: Polyethylene
Color: Transparent
All Models with wheel film.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRE±DELIVERY SERVICE
Introduction
Applicable
Vehicles
Warranty
Information
Page 887 of 969
WHEEL FILM FOR BRAKE ROTOR RUST PREVENTION ± PD001-04 July 16, 2004
Page 2 of 2
Firmly hold the outer end of the wheel film to pull it off.
NOTE:
If film adhesive residue is found on the disc wheel, remove it with a soft
cloth dipped in ethyl alcohol (ethanol). Do not use thinner to remove the
adhesive residue.
When the wheel film is removed below an ambient temperature of 0C (32F), it is
possible that the film may tear. For ease of film removal in cold conditions, please
warm the film above 0C (32F) using one of the following methods:
± Splash (hot) water on the wheel film.
± Warm wheel film with cotton cloth soaked in hot water.
± Warm wheel film with heat gun. Be sure not to overheat the film and wheel.
± Warm wheel film by infrared heater (lamp) for paint. Be sure not to overheat
the film and wheel.
± Warm wheel film by steam car wash.
± Park vehicle indoors (e.g. garage, etc.) for an extended period of time.
Please follow local laws for disposal. Polyethylene film will not generate harmful gasses
when it is burned.
MODEL(FRONT &PLANT20032004(FRONT &REAR)PLANT123456789101112123456789101112
GS 430/300Beginning January 2005
GX 470JAPANBeginning January 2005
LX 470Beginning January 2005
RX 330TMMCRX 330
JAPANSC 430JAPAN
This is a tentative schedule. There is a possibility that the introduction timing may be delayed on some models.
Removal
Procedure
Disposal
Procedure
Introduction
Schedule
Page 911 of 969
Lexus Supports ASE CertificationPage 1 of 1
Title:
TIRE POSITIONING BEFORE NEW
VEHICLE DELIVERY
Models:
'05 ± '06 All Lexus
Technical Service
Information Bulletin
March 2, 2005
PG002-05
During the manufacturing process, tire characteristics are measured. Tires are then
mounted on the vehicle as matched sets to help reduce conditions such as pulling or
drifting. If the wheels are replaced or refinished before vehicle delivery, it is important
that the tires remain on the vehicle in the same location and in the same direction
of rotation.
Please refer to the following procedure to ensure that the original tires stay in the same
location on the vehicle.
All 2005 ± 2006 model year Lexus vehicles.
1. Mark the tire installation position on the inward facing tire sidewall.
Example: Front Right = FR, Front Left = FL, Rear Right = RR, Rear Left = RL
2. Install the original tires on the new or refinished wheels with the marked side
facing inwards.
3. Place the tire/wheel assemblies on the vehicle in the marked positions.
NOTE:
Torque the wheel nuts to the proper torque value in sequence.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRODUCT GENERAL INFORMATION
Introduction
Applicable
Vehicles
Installation
Procedure
Warranty
Information
Page 946 of 969
Lexus Supports ASE CertificationPage 1 of 2
Title:
STEERING INTERMEDIATE SHAFT NOISE
Models:
'03 ES 300, '04 ± '05 ES 330
Technical Service
Information Bulletin
April 29, 2005
ST001-05
Some customers may hear and feel a clunk, pop, or knock type noise when turning the
steering wheel left or right. A new intermediate shaft has been developed to address
this concern.
Intermediate Shaft
Steering Column
2003 model year ES 300 vehicles.
2004 model year ES 330 vehicles.
2005 model year ES 330 vehicles produced BEFORE the Production Change
Effective VINs shown below.
MODELPRODUCTION CHANGE EFFECTIVE VIN
ES 330JTHBA30G#55098506
OP CODEDESCRIPTIONTIMEOFPT1T2
ST4008R & R Steering Intermediate Shaft0.945220±332009119
Applicable Warranty*:
This repair is covered under the Lexus Comprehensive Warranty. This warranty is in
effect for 48 months or 50,000 miles, whichever occurs first, from the vehicle's
in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
STEERING
Introduction
Applicable
Vehicles
Production
Change
Information
Warranty
Information
Page 947 of 969
STEERING INTERMEDIATE SHAFT NOISE ± ST001-05 April 29, 2005
Page 2 of 2
PREVIOUS PART NUMBERCURRENT PART NUMBERPART NAMEQTY
45220±3320045220±33240Intermediate Shaft Assembly1
Prior to removing the steering intermediate shaft, make sure the steering wheel and front
wheels remain stationary. Once the intermediate shaft is removed, do NOT allow the
steering wheel to spin freely.
For information on replacing the steering intermediate shaft assembly, refer to the
Technical Information System (TIS): 2003 ± 2004 model year ES 330 Repair Manual:
Steering Column: Steering Column Assy: Overhaul.
Parts
Information
Repair
Procedure
Page 948 of 969
Lexus Supports ASE CertificationPage 1 of 11
Title:
REPAIR MANUAL SUPPLEMENT:
VEHICLE PULLING TO ONE SIDE
Models:
All '02 ± '06 Model
Technical Service
Information Bulletin
December 21, 2001
ST004-01
TSIB REVISION NOTICE:
October 5, 2005: 2003 ± 2006 model years have been added to Applicable Vehicles.
A note has been added to the illustration in step 3.
March 1, 2002: OP Codes updated in Warranty Information.
All previous versions of this TSIB should be discarded.
This bulletin contains general vehicle pulling diagnosis and repair procedures along with
specific information to help correct pulling complaints.
This information supplements Repair Manual procedures when the symptoms are:
The driver holds the steering wheel without exerting steering effort while driving
straight ahead, and the vehicle drifts to the right or the left.
While driving straight ahead, the driver has to steer either to the right or the left to
maintain straight driving.
2002 ± 2006 model year Lexus vehicles.
OP CODEDESCRIPTIONTIMEOPNT1T2
ST1004Preliminary Check & Road Test0.6
Combo ASwitch Front Tire/Wheel & Road Test0.5
Combo BReverse the Front One Side Tire0.745046 09020Combo CCheck Front Wheel Alignment1.245046±09020
Combo DAdjust Front Wheel Alignment0.73199
Combo EAdjust Camber Setting0.7
420091Dismount and Mount Tire and Balance Wheel
and Tire Assembly0.542611±48030
Combo AEach additional Wheel0.3
42611 48030
NOTE:
Above combination codes A, B, D and E include road test time.
Applicable Warranty*:
This repair is covered under the Lexus Comprehensive Warranty. This warranty is in
effect for 12 months or 20,000 miles, whichever occurs first, from the vehicle's
in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
STEERING
Introduction
Applicable
Vehicles
Warranty
Information
Page 949 of 969
REPAIR MANUAL SUPPLEMENT: VEHICLE PULLING TO ONE SIDE ± ST004-01 RevisedDecember 21, 2001
Page 2 of 11
This bulletin is divided into the following sections:
Wheel Alignment and Tire Characteristics Pages 2±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Procedure Flow Chart Page 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Procedures
1. Important Notice Page 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Troubleshooting Pages 5±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Vehicle Pulling Caused by Wheel Alignment Pages 6±7. . . . . . . . . . . . . . . . . . .
4. Vehicle Pulling Caused by Tire Conicity Pages 7±9. . . . . . . . . . . . . . . . . . . . . . .
5. Camber Adjustment Method Pages 9±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contents