sensor LEXUS ES300 2005 Repair Manual

SENSOR INSPECTION FOR AIR CONDITIONING SYSTEM ± AC005-04 December 16, 2004
Page 10 of 12
Procedure C:
a. Turn the ignition switch ON.
b. Measure the voltage between
terminals TSR (+) and CLTE (±)
of the connector under the
following conditions:
Cover the sensor with a cloth
to avoid direct light.
Expose the sensor to light
from a distance of 300 mm
(11.81 in.) or less with an
inspection light.
HINT:
If the light is weak, the sensor may not react. Be sure to use an incandescent light
for an inspection light.
Do not disconnect the solar sensor connector.
Standard:
CONDITIONSPECIFICATION
When the sensor is covered with a cloth
(to avoid direct light)Below 0.8 V
When the sensor is exposed to light4.3 +/± 0.3 V
c. Measure the voltage between
terminals TSL (+) and CLTE (±)
of the connector under the
following conditions:
Cover the sensor with a cloth
to avoid direct light.
Expose the sensor to light
from a distance of 300 mm
(11.81 in.) or less with an
inspection light.
HINT:
If the light is weak, the sensor may not react. Be sure to use an incandescent light
for an inspection light.
Do not disconnect the solar sensor connector.
Standard:
CONDITIONSPECIFICATION
When the sensor is covered with a cloth
(to avoid direct light)Below 0.8 V
When the sensor is exposed to light4.3 +/± 0.3 V
Inspection
Procedure
(Continued)
CLTE TSR
TSL
CLTE

SENSOR INSPECTION FOR AIR CONDITIONING SYSTEM ± AC005-04 December 16, 2004
Page 11 of 12
Procedure D:
a. Turn the ignition switch ON.
b. Using the tester, measure the
voltage between terminals
TSD (+) and CLTE (±) of the
connector under the
following conditions:
Cover the sensor with a cloth
to avoid direct light.
Expose the sensor to light
from a distance of 300 mm
(11.81 in.) or less with an
inspection light.
HINT:
If the light is weak, the sensor may not react. Be sure to use an incandescent light
for an inspection light.
Do not disconnect the solar sensor connector.
Standard:
CONDITIONSPECIFICATION
When the sensor is covered with a cloth
(to avoid direct light)Below 0.8 V
When the sensor is exposed to light4.3 +/± 0.3 V
Inspection
Procedure
(Continued)
TSD
CLTE

SENSOR INSPECTION FOR AIR CONDITIONING SYSTEM ± AC005-04 December 16, 2004
Page 12 of 12
6. Inspect Room Humidity Sensor.
Measure the humidity and output
voltage of the humidity sensor when
the sensor is installed on the vehicle
and the temperature at the humidity
sensor position (room temperature
sensor position) is 775F (255C).
If the output voltage is within the
specifications according to the graph
and table below, the sensor is normal.
HINT:
For the inspection procedure of the
room temperature sensor, refer to
ªRoom Temperature Sensor Inspection
Procedureº in this bulletin.
A. Turn the ignition switch to the
ON position.
B. Measure the voltage between
terminal VO (3) and GND (2) of
the room humidity sensor.
C. Measure the humidity and voltage
when the room temperature
(humidity sensor position) is 775F
(255C). According to the result,
determine whether the sensor is
normal or not.
HUMIDITY (% RH)OUTPUT VOLTAGE
AT 775F (255C)
100.70 to 1.08 V
200.72 to 1.57 V
301.13 to 1.95 V
401.61 to 2.24 V
501.99 to 2.46 V
602.26 to 2.66 V
702.48 to 2.85 V
802.68 to 3.04 V
902.87 to 3.05 V
Inspection
Procedure
(Continued)
VOGND
Resistance
kW
3.50
3.00
2.50
2.00
1.50
1.00
0.50
0.00
32
(0)68
(20)104
(40)140
(60)
Temperature 5F (5C) Max
Min
176
(80)212
(100)

Lexus Supports ASE CertificationPage 1 of 4
Title:
M.I.L. ON" DTC P0031, P0051, P2238,
AND/OR P2241
Models:
'04 ± '05 ES 330
Technical Service
Information Bulletin
February 16, 2005
EG003-05
Under certain driving conditions, some 2004 and 2005 model year ES 330 vehicles may
exhibit a M.I.L. ªONº with at least one of the following DTCs:
P0031 (Oxygen Sensor Heater Control Circuit Low [Bank 1, Sensor 1])
P0051 (Oxygen Sensor Heater Control Circuit Low [Bank 2, Sensor 1])
P2238 (Oxygen Sensor Pumping Current Circuit Low (for A/F Sensor)
[Bank 1, Sensor 1])
P2241 (Oxygen Sensor Pumping Current Circuit Low (for A/F Sensor)
[Bank 2, Sensor 1])
The A/F sensor manufacturing process and the Engine Control Module (ECM)
(SAE term: Powertrain Control Module/PCM) logic have been modified to improve
these conditions.
NOTE:
Version 12.01a or later Diagnostic Tester software is required to perform
this procedure.
Before proceeding, verify the ECM (PCM) calibration has NOT been updated
by checking for the Authorized Modifications Label (shown in step 2 of the
Repair Procedure).
2004 model year ES 330 vehicles.
2005 model year ES 330 vehicles produced BEFORE the Production Change
Effective VIN shown below.
MODELPRODUCTION CHANGE EFFECTIVE VIN
2005 ES 330JTHBA30G*55086805
OP CODEDESCRIPTIONTIMEOFPT1T2
EG4029Recalibrate ECM (PCM) Engine,
R & R Both A/F Sensors1.6
89661±33A40
89661±33A41
89661±33B30
8A99
Applicable Warranty*:
This repair is covered under the Lexus Federal Emissions Warranty. This warranty is
in effect for 96 months or 80,000 miles, whichever occurs first, from the vehicle's
in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
ENGINE
Introduction
Applicable
Vehicles
Production
Change
Information
Warranty
Information

M.I.L. ªONº DTC P0031, P0051, P2238, AND/OR P2241 ± EG003-05 February 16, 2005
Page 2 of 4
PREVIOUS PART NUMBERCURRENT PART NUMBERPART NAMEQTY
89467±33110SameSensor, Air Fuel Ratio, Rear
(Bank 1)1
89467±33100SameSensor, Air Fuel Ratio, Front
(Bank 2)1
N/A00451±00001±LBLAuthorized Modifications Label1
NOTE:
Authorized Modification Labels may be ordered in packages of 25 from the Materials
Distribution Center (MDC) through Dealer Daily Dealer Support Materials System or by
calling the MDC at 1±800±622±2033.
SPECIAL SERVICE TOOLS (SSTs)PART NUMBERQUANTITY
Lexus Diagnostic Tester Kit*010012701
12 Megabyte Diagnostic Tester Program Card
with version 12.01a Software (or later)*01002593-0051
* Essential SSTs.
NOTE:
Additional Diagnostic Tester Kits, Program Cards, or other SSTs may be ordered by
calling SPX/OTC at 1-800-933-8335.
ENGINEECM (CPU)PREVIOUS CALIBRATION IDNEW CALIBRATION ID
3MZ±FEMain
33350000
33350100
33360000
33360100
Sub5333400053340000
NOTE:
Although the calibration description in the Calibration Update Wizard and on the
Diagnostic Tester reads ª04 ES 330,º these calibrations apply to 2004 and 2005
model year ES 330 vehicles produced before the Production Change Effective VIN
shown on page 1 of this TSIB.
2004 model year ES 330 vehicles, which have been flash reprogrammed using the
procedures in this TSIB, will contain upgraded 2005 model year OBD II logic. Refer
to the 2005 model year ES 330 Repair Manual information on the Technical
Information System (TIS) when checking Powertrain Diagnostic Trouble Codes
(DTCs) on 2004 model year vehicles that have been reprogrammed. Parts
Information
Required
SSTs
Calibration
Identification
Chart

M.I.L. ªONº DTC P0031, P0051, P2238, AND/OR P2241 ± EG003-05 February 16, 2005
Page 3 of 4
1. Replace both Bank 1, Sensor 1 and Bank 2, Sensor 1 air fuel ratio sensors.
2. Check for the Authorized Modifications Label affixed to the vehicle in the location
shown in Figure 1. Confirm if ECM (PCM) calibration has been updated. If not the
latest ECM (PCM) calibration Ð go to step 3.
THESE MODIFICATIONS HAVE BEEN APPROVED
AS APPROPRIATE BY EPA AND CARB
DATE:DEALER CODE:
CHANGE AUTHORITY:TSIB EG003±05 33360100, 5334000089661±33A40
Replacement
ECM (PCM)
Part
Number
Calibration
ID(s)
TSIB NumberDate
Completed
Dealer Code
THE FOLLOWING MODIFICATIONS HAVE BEEN MADE:
Figure 1. Location of Authorized Modifications Label on 2004 ES 330
Repair
Procedure

Lexus Supports ASE CertificationPage 1 of 4
Title:
M.I.L. ON" DTC P0346
Models:
'04 ± '05 ES 330
Technical Service
Information Bulletin
March 15, 2005
EG006-05
Under certain driving conditions, some 2004 and 2005 model year ES 330 vehicles may
exhibit a M.I.L. ªONº with the following DTC:
P0346 (Camshaft Position Sensor ªAº Circuit Range/Performance [Bank 2])
The Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) logic
have been modified to change this condition.
NOTE:
Version 12.01a or later Diagnostic Tester software is required to perform
this procedure.
Before proceeding, verify the ECM (PCM) calibration has NOT been updated
by checking for the Authorized Modifications Label (shown in step 1 of the
Repair Procedure).
2004 model year ES 330 vehicles.
2005 model year ES 330 vehicles produced BEFORE the Production Change
Effective VIN shown below.
MODELPRODUCTION CHANGE EFFECTIVE VIN
2005 ES 330JTHBA30G*55086805
OP CODEDESCRIPTIONTIMEOFPT1T2
EG5013Recalibrate ECM (PCM) Engine0.8
89661±33A40
89661±33A41
89661±33B30
8A99
Applicable Warranty*:
This repair is covered under the Lexus Federal Emissions Warranty. This warranty is
in effect for 96 months or 80,000 miles, whichever occurs first, from the vehicle's
in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
ENGINE
Introduction
Applicable
Vehicles
Production
Change
Information
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 2
Title:
M.I.L. ON" DTC P0171, P0174,
P2195, OR P2197
Models:
'05 ± '06 ES 330
Technical Service
Information Bulletin
November 17, 2005
EG019-05
Under certain driving conditions, some 2005 and 2006 model year ES 330 vehicles may
exhibit a M.I.L. ªONº condition with at least one of the following DTCs:
P0171 (System Too Lean [Bank 1])
P0174 (System Too Lean [Bank 2])
P2195 (Oxygen [A/F] Sensor Signal Stuck Lean [Bank 1, Sensor 1])
P2197 (Oxygen [A/F] Sensor Signal Stuck Lean [Bank 2, Sensor 1])
The Air Fuel (A/F) sensor manufacturing process has been improved to correct this
condition. The following repair procedures should be used to properly diagnose and
repair the affected vehicles.
2005 ± 2006 model year ES 330 vehicles produced BEFORE the Production Change
Effective VIN shown below.
MODELENGINEPRODUCTION CHANGE EFFECTIVE VIN
ES 3303MZ±FEJTHBA3#G#65148433
MODELENGINEPREVIOUS
PART NUMBERCURRENT
PART NUMBERPART NAMEQTY
ES 3303MZ FE
89467±33100SameSensor, Air Fuel Ratio
(Bank 1)1
ES 3303MZ±FE
89467±33110SameSensor, Air Fuel Ratio
(Bank 2)1
OP CODEDESCRIPTIONTIMEOFPT1T2
895131R & R A/F Sensor0.689467±33100
89467±331108A71
Applicable Warranty*:
This repair is covered under the Lexus Comprehensive Warranty. This warranty is
in effect for 48 months or 50,000 miles, whichever occurs first, from the vehicle's
in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
ENGINE
Introduction
Applicable
Vehicles
Production
Change
Information
Parts
Information
Warranty
Information

M.I.L. ªONº DTC P0171, P0174, P2195, OR P2197 ± EG019-05 November 17, 2005
Page 2 of 2
ITEM
NO.SPECIAL SERVICE TOOLS (SSTs)PART NUMBERQTYDRW**
1
Lexus Diagnostic Tester Kit*
NOTE:
All components from this kit/set are required
12 Megabyte Diagnostic Tester Program Card
(P/N 01002593±005) with version 13.0a Software
(or later) is requiredLEX22003618
2
CAN Interface Module Kit*
NOTE:
All components from this kit/set are required0100274418
* Essential SSTs.
** Refers to drawer number in SST Storage System.
NOTE:
Additional Diagnostic Tester Kits, CAN Interface Modules, Program Cards, or other
SSTs may be ordered by calling SPX/OTC at 1-800-933-8335.
DTC P0171 or P0174
Refer to the Technical Information System (TIS), 2005 or 2006 model year ES 330 Repair
Manual:
Diagnostics: SFI System (3MZ±FE): P0171, P0174.
NOTE:
Only replace the A/F sensor indicated by the M.I.L. ªONº DTC(s).
DTC P2195 or P2197
Refer to TIS, 2005 or 2006 model year ES 330 Repair Manual:
Diagnostics: SFI System
(3MZ±FE): P2195, P2197.
NOTE:
Only replace the A/F sensor indicated by the M.I.L. ªONº DTC(s). Required
SSTs
Repair
Procedure

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 6 of 9
INITIAL CALIBRATION OF COMPASS
The compass indicates the direction that the vehicle is heading by detecting the direction
and strength of the earth's magnetic field and processing this data using the compass
sensor and microcomputer.
Detection of the direction and strength of the earth's magnetic field varies according to
the area in which the vehicle is used and is affected by the residual magnetism of the
vehicle. For this reason, the geographic direction displayed may also deviate from the
direction determined by the earth's magnetic field according to the area in which the
vehicle is used.
Therefore, please perform the initial calibration of the compass in your dealership prior to
delivery to customers.
ªCOMPº Switch
Compass
ITEM NO. 5:
Introduction