ABS LEXUS ES300 2005 User Guide
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 362 of 969
C66548
F40142
C83022
- DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT (From July, 2003)
30-17
2420 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
37. INSTALL FRONT DRIVE SHAFT ASSY RH
(a) Using a screwdriver, install a new bearing bracket hole
snap ring.
NOTICE:
Do not damage the oil seal and boot.
(b) Install the bolt.
Torque: 32 NVm (330 kgfVcm, 24 ftVlbf)
38. INSTALL FRONT AXLE ASSY LH
(a) Install the front drive shaft assy LH to the front axle assy LH.
NOTICE:
Be careful not to damage the outboard joint boot.
Be careful not to damage the speed sensor rotor.
39. INSTALL FRONT SUSPENSION ARM SUB- ASSY
LOWER NO.1 LH
(a) Install the lower ball joint to the front suspension arm sub-
assy lower with the bolt and nuts.
Torque: 75 NVm (765 kgfVcm, 55 ftVlbf)
40. INSTALL TIE ROD ASSY LH
(a) Install the tie rod end to the steering knuckle with the nut.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut up to 60 further.
41. INSTALL SPEED SENSOR FRONT LH
(a) Install the flexible hose and the speed sensor to the shock
absorber with the bolt and set the clip of sensor on
knuckle.
Torque: 19 NVm (192 kgfVcm, 14 ftVlbf)
NOTICE:
Be careful not to damage the speed sensor.
Do not twist the sensor wire when installing the speed
sensor.
Page 363 of 969
F40147
F40136
F40152
30-18
- DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT (From July, 2003)
2421 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Install the speed sensor to the steering knuckle with the
bolt.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
NOTICE:
Prevent foreign matter from adhering to the speed sensor.
42. INSTALL FRONT STABILIZER LINK ASSY LH
(a) Install the front stabilizer link assy LH with the nut.
Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the stud.
43. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle hub LH
nut.
Torque: 294 NVm (2,998 kgfVcm, 217 ftVlbf)
(b) Using a chisel and hammer, stake the front axle hub LH
nut.
44. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
45. ADD AUTOMATIC TRANSAXLE FLUID (SEE PAGE 40-1)
46. INSPECT AUTOMATIC TRANSAXLE FLUID
47. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE PAGE 26-5)
48. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)
Page 367 of 969
C83852F45465
C97690F45054
C83023
30-22
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB-ASSY LH (From July, 2003)
2425 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
18. INSTALL FRONT AXLE HUB LH HOLE SNAP RING
(a) Using snap ring pliers, install a new front axle hub LH hole
snap ring.
19. INSTALL FRONT WHEEL BEARING DUST
DEFLECTOR NO.1 LH
(a) Using SST and a hammer, install the bearing dust deflec-
tor No.1 LH.
SST 09316- 60011 (09316- 00011, 09316- 00031),
09608-32010
HINT:
Aligh the hole for the speed sensor in the bearing dust deflector
No.1 LH with the steering knuckle.
20. INSTALL LOWER BALL JOINT ASSY FRONT LH
(a) Install the lower ball joint assy front LH and tighten the nut.
Torque: 123 NVm (1,254 kgfVcm, 90 ftVlbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut up to 60 further.
21. INSTALL FRONT AXLE ASSY LH
(a) Install the front axle assy LH with the 2 bolts and nuts to
the shock absorber assy front LH.
Torque: 210 NVm (2,141 kgfVcm, 155 ftVlbf)
NOTICE:
Only when reusing the bolts and nuts, apply the small
amount of engine oil to the screw part of the nuts.
Do not excessively push out the front axle assy LH.
Be careful not to damage the outboard joint boot.
Be careful not to damage the speed sensor rotor.
22. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (SEE PAGE 30-8)
23. INSTALL TIE ROD ASSY LH (SEE PAGE 30-8)
24. INSTALL FRONT DISC
Page 369 of 969
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C68609
30-24
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB-ASSY LH (From July, 2003)
2427 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
31. INSTALL FRONT DISC
32. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the front disc brake caliper assy LH with the 2 bolts
to the steering knuckle LH.
Torque: 107 NVm (1,090 kgfVcm, 79 ftVlbf)
33. INSTALL SPEED SENSOR FRONT LH (SEE PAGE 30-8)
34. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle hub LH
nut.
Torque: 294 NVm (2,998 kgfVcm, 217 ftVlbf)
(b) Using a chisel and hammer, stake the axle hub LH nut.
35. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
36. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE PAGE
26-5)
37. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)
Page 373 of 969
C83014
30-28
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE HUB & BEARING ASSY LH
2431 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Install the rear flexible hose with the bolt.
Torque: 19 NVm (192 kgfVcm, 14 ftVlbf)
14. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
15. INSPECT AND ADJUST REAR WHEEL ALIGNMENT (SEE PAGE 27-3)
16. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)
Page 374 of 969
3006J-06
C83017
C83018
C83019
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE CARRIER SUB-ASSY LH
30-29
2432 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR AXLE CARRIER SUB-ASSY LH
REPLACEMENT
HINT:
COMPONENTS: See page 30-4
Replace the RH side by the same procedures with the LH side.
1. REMOVE REAR WHEEL
2. REMOVE STRUT ROD ASSY REAR (SEE PAGE 27-18)
3. DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
4. REMOVE REAR DISC
5. DISCONNECT SKID CONTROL SENSOR WIRE
6. REMOVE REAR AXLE HUB & BEARING ASSY LH (SEE PAGE 30-26)
7. SEPARATE REAR SUSPENSION ARM ASSY NO.2 LH
(a) Remove the bolt, nut and rear suspension arm assy No.2
LH from the rear axle carrier sub-assy LH.
HINT:
While fixing the nut, turn and remove the bolt.
8. SEPARATE REAR SUSPENSION ARM ASSY NO.1 LH
(a) Remove the bolt, nut and rear suspension arm assy No.1
LH from the rear axle carrier sub-assy LH.
HINT:
While fixing the nut, turn and remove the bolt.
9. REMOVE REAR AXLE CARRIER SUB-ASSY LH
(a) Remove the 2 bolts, nuts and rear axle carrier sub-assy
LH from the shock absorber assy rear LH.
NOTICE:
When removing bolt, stop the bolt from rotating and loosen
the nut.
Page 375 of 969
C83019
C83018
C83017
30-30
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE CARRIER SUB-ASSY LH
2433 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
10. INSTALL REAR AXLE CARRIER SUB-ASSY LH
(a) Install the rear axle carrier sub-assy LH with the 2 bolts
and nuts.
Torque: 255 NVm (2,600 kgfVcm, 188 ftVlbf)
NOTICE:
When installing bolt, stop the bolt from rotating and torque
the nut.
HINT:
Insert the bolt from the rear side of the vehicle and install the
nut.
11. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.1 LH
(a) Install the rear suspension arm assy No.1 LH to the rear
axle carrier sub-assy LH with the bolt and nut, temporarily
tighten the bolt.
HINT:
Insert the bolt from the front side of the vehicle and while fixing
the nut, turn and install the bolt.
12. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.2 LH
(a) Install the rear suspension arm No.2 to the rear axle carri-
er sub-assy LH with the bolt and nut, temporarily tighten
the bolt.
HINT:
Insert the bolt from the rear side of the vehicle and while fixing
the nut, turn and install the bolt.
13. INSTALL REAR AXLE HUB & BEARING ASSY LH (SEE PAGE 30-26)
14. INSTALL SKID CONTROL SENSOR WIRE
15. INSTALL REAR DISC
16. INSTALL REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
17. TEMPORARILY TIGHTEN STRUT ROD ASSY REAR (SEE PAGE 27-18)
18. STABILIZE SUSPENSION (SEE PAGE 27-18)
19. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO.1 LH (SEE PAGE 27-10)
20. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO.2 LH (SEE PAGE 27-14)
21. FULLY TIGHTEN STRUT ROD ASSY REAR (SEE PAGE 27-18)
22. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
23. INSPECT AND ADJUST REAR WHEEL ALIGNMENT (SEE PAGE 27-3)
24. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)
Page 415 of 969
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-39
2131 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
157. ADD AUTOMATIC TRANSAXLE FLUID
158. ADD ENGINE OIL (See page 17-20)
159. ADD COOLANT (See page 16-9)
160. ADD POWER STEERING FLUID
161. BLEED POWER STEERING FLUID
162. INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40-1)
163. CHECK FOR ENGINE OIL LEAKS
164. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
165. CHECK POWER STEERING FLUID LEAKAGE
166. INSPECT FOR FUEL LEAKS
167. CHECK FOR EXHAUST GAS LEAKS
168. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)
169. INSPECT STEERING WHEEL CENTER POINT
170. INSPECT IGNITION TIMING (See page 14-1)
SST 09843-18040
171. INSPECT ENGINE IDLE SPEED (See page 14-1)
172. INSPECT CO/HC (See page 14-1)
173. CHECK ABS SPEED SENSOR SIGNAL (See page 05-420, 05-471)
174. SYSTEM INITIALIZATION (See page 19-15)
Page 704 of 969
2601D-09
- FRONT SUSPENSIONFRONT SUSPENSION SYSTEM
26-1
2364 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
FRONT SUSPENSION SYSTEM
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of
the likely cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Bottoming
1. Vehicle (Overloaded)
2. Spring (Weak)
3. Shock absorber (Worn)-
26-8
26-8
Sways/pitches
1. Tire (Worn or improperly inflated)
2. Stabilizer bar (Bent or broken)
3. Shock absorber (Worn)28-1
26-8
26-8
Front wheel shimmy
1. Tire (Worn or improperly inflated)
2. Wheel (Out of balance)
3. Shock absorber (Worn)
4. Wheel alignment (Incorrect)
5. Ball joint (Worn)
6. Hub bearing (Worn)
7. Steering linkage (Loose or worn)28-1
28-1
26-8
26-5
27-3
26-16
30-2
-
Abnormal tire wear
1. Tire (Worn or improperly inflated)
2. Wheel alignment (Incorrect)
3. Shock absorber (Worn)
4. Suspension parts (Worn)28-1
26-5
27-3
26-8
-
Page 706 of 969
2601C-06
C93850
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
Front Suspension
Support Sub-assy LH
Front Suspension
Support Bearing LH
Front Coil Spring
Seat Upper LH
Front Coil Spring
Insulator Upper
LH
Front Coil Spring LH
Front Spring Bumper LH
Front Coil Spring
Insulator Lower LH
Shock Absorber Assy
Front LH Front Stabilizer
Link Assy LH
Front Flexible Hose
No. 1
74 (755, 55)
Speed Sensor
Front LH
Front Axle Assy LH
49 (500, 36)
18.8 (192, 14)
14 (143, 10)
80 (816, 59)
w/ H-TEMS: w/ H-TEMS:
Front Shock Absorber
Cap LH
80 (816, 59)
80 (816, 59)
Front Suspension
Upper Brace CenterWasher
210 (2,141, 155)
- FRONT SUSPENSIONFRONT SUSPENSION (From July, 2003)
26-3
2366 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
FRONT SUSPENSION (From July, 2003)
COMPONENTS