ABS LEXUS ES300 2005 Owner's Guide
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 763 of 969
2701I-09
- REAR SUSPENSIONREAR SUSPENSION SYSTEM
27-1
2383 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR SUSPENSION SYSTEM
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Bottoming
1. Vehicle (Overloaded)
2. Spring (Weak)
3. Shock absorber (Worn)-
27-4
27-4
Sways/pitches
1. Tire (Worn or improperly inflated)
2. Stabilizer bar (Bent or broken)
3. Shock absorber (Worn)28-1
27-16
27-4
Rear wheel shimmy
1. Tire (Worn or improperly inflated)
2. Wheel (Out of balance)
3. Shock absorber (Worn)
4. Wheel alignment (Incorrect)
5. Hub bearing (Worn)28-1
28-1
27-4
26-5
27-3
30-2
Abnormal tire wear
1. Tire (Worn or improperly inflated)
2. Wheel alignment (Incorrect)
3. Shock absorber (Worn)
4. Suspension parts (Worn)28-1
26-5
27-3
27-4
-
Page 764 of 969
2704V-06
C92643
Rear Suspension Member
Sub-Assy
Rear Suspension Support
No. 1 Cover LH
Collar
Suspension Support
Spring Bumper
Coil Spring
Lower Insulator Rear Suspension
Arm Assy No. 2 LH
Rear Suspension
Arm Assy No. 1 LH
Strut Rod Assy Rear
Bracket
Bushing
Shock Absorber
Assy Rear LH Rear Stabilizer
Link Assy LH Stabilizer Bar Rear Parking Brake Cable
NVm (kgfVcm, ftVlbf) : Specified torque
49 (500, 36)
39 (400, 29)
55 (561, 41)
100 (1,020, 74)
100 (1,020, 74)
113 (1,150, 83)
39 (400, 29)
19 (195, 14)
5.4 (55, 48 in.Vlbf)
255 (2,600, 188)
113 (1,150, 83)
100 (1,020, 74)
100 (1,020, 74)
55 (561, 41)
38 (387, 28)
RH Side:
w/TEMS:
19 (195, 14)
Non-reusable partw/o TEMS:5.4 (55, 48 in.Vlbf)
27-2
- REAR SUSPENSIONREAR SUSPENSION
2384 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR SUSPENSION
COMPONENTS
Page 766 of 969
2706G-03
C66631
F41030
27-4
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
2386 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
SHOCK ABSORBER ASSY REAR LH
REPLACEMENT
HINT:
COMPONENTS: See page 27-2
1. REMOVE REAR WHEEL
2. REMOVE REAR SEAT CUSHION ASSY (See page 72-39)
3. REMOVE REAR SEATBACK ASSY (See page 72-39)
4. REMOVE ROOF SIDE GARNISH INNER RH (See page 76-25)
5. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Remove the LH side by the same procedures with the RH side.
6. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 72-39)
7. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
HINT:
Remove the LH side by the same procedures with the RH side.
8. REMOVE CENTER STOP LAMP ASSY (W/O SUN SHADE) (See page 65-31)
9. REMOVE REAR SEAT SHOULDER BELT COVER (See page 61-15)
10. REMOVE PACKAGE TRAY TRIM PANEL ASSY (W/ SUN SHADE) (See page 61-15)
11. REMOVE PACKAGE TRAY TRIM PANEL ASSY (W/O SUN SHADE) (See page 61-15)
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER (See page 61-15)
13. SEPARATE REAR STABILIZER LINK ASSY LH
(a) Remove the nut and disconnect the stabilizer bar link from
the shock absorber.
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
14. REMOVE REAR SUSPENSION SUPOPORT NO.1 COVER LH (W/O H-TEMS SUSPENSION)
15. REMOVE REAR SHOCK ABSORBER WITH COIL
SPRING
(a) Remove the 2 bolts, disconnect the flexible hose and ABS
speed sensor wire harness from shock absorber.
Page 767 of 969
C66634
C92644
w/o TEMS
w/ TEMSSST
C92184
F40121
28mm(1.1 in)
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
27-5
2387 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Loosen the 2 bolts on the lower side of the shock absorb-
er.
HINT:
Do not remove the 2 bolts.
(c) Support the rear axle carrier with a jack.
(d) w/o TEMS:
Loosen the suspension support center nut.
(e) w/ TEMS:
Loosen the suspension support center nut.
SST 09817-33190
NOTICE:
Do not remove the nut.
HINT:
If not disassembling the rear shock absorber, it is not necessary
to loosen the nut.
(f) Remove the 3 nuts of the suspension support.
(g) Lower the rear axle carrier and remove the 2 nuts and
bolts on the lower side of the shock absorber.
(h) Remove the shock absorber with the coil spring.
16. FIX REAR SHOCK ABSORBER WITH COIL SPRING
17. REMOVE SHOCK ABSORBER ASSY REAR LH
(a) Install 2 nuts and a bolt to the bracket at the lower part of
the shock absorber, and secure it in a vise.
Page 768 of 969
F41028
SST
C83163
F40193
F41029
SST
C93791
27-6
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
2388 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Using SST, compress the coil spring.
SST 09727-30021
NOTICE:
Do not use an impact wrench. It will damage the SST.
(c) Remove the nut, collar and susupension support.
(d) Remove the coil spring, spring bumper and lower insula-
tor.
18. INSPECT SHOCK ABSORBER ASSY REAR LH
(a) Compress and extend the shock absorber rod, and check
that there is no abnormal resistance or unusual operation
sound.
If there is any abnormality, replace the shock absorber with a
new one.
NOTICE:
When disposing the shock absorber, see DISPOSAL on
page 27-9.
19. INSTALL SHOCK ABSORBER ASSY REAR LH
(a) Install the spring bumper.
(b) Install the lower insulator, as shown in the illustration.
(c) Using SST, compress the coil spring.
SST 09727-30021
NOTICE:
Do not use an impact wrench. It will damage the SST.
(d) Install the coil spring to the shock absorber.
HINT:
Fit the lower end of the coil spring into the gap of the lower
seat.
Check that the 2 flat faces of the piston rod are position
in parallel with the 2 flat faces of the rear suspension sup-
port.
Page 769 of 969
C93768
5
5 Lower Bracket
Suspension supportOutside Front
F02773
C92184
C66634
F41030
A
B
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
27-7
2389 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(e) Align the suspension support with the shock absorber
lower bracket, as shown in the illustration.
HINT:
Set the suspension support so that the ribbed part of the sus-
pension support faces out side.
(f) Install the collar to the piston rod.
(g) Temporarily install a new nut.
(h) Remove the SST.
SST 09727-30021
HINT:
After removing SST, recheck the direction of the suspension
support.
20. INSTALL REAR SHOCK ABSORBER WITH COIL
SPRING
(a) Install the shock absorber with the coil spring and 3 nuts.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
(b) Install the shock absorber with the coil spring, 2 bolts and
nuts.
Torque: 255 NVm (2,600 kgfVcm, 188 ftVlbf)
HINT:
Keep the bolt fixed while tightening the nut.
(c) Install the flexible hose and ABS speed sensor wire har-
ness with the 2 bolts.
Torque:
A: Flexible hose: 19 NVm (194 kgfVcm, 14 ftVlbf)
B: ABS speed sensor wire harness:
5.5 NVm (56 kgfVcm, 49 inVlbf)
Page 770 of 969
C92644
w/o TEMS
w/ TEMSSST
C66631
27-8
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
2390 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) w/o TEMS:
Tighten the nut in the center of suspension support.
(e) w/ TEMS:
Tighten the nut in the center of suspension support.
SST 09817-33190
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
HINT:
If the shock absorber has not been disassembled, it is neces-
sary to tighten the nut.
21. INSTALL REAR SUSPENSION SUPOPORT NO.1 COVER LH (W/O H-TEMS SUSPENSION)
22. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER (See page 61-15)
23. INSTALL REAR STABILIZER LINK ASSY LH
(a) Install the stabilizer bar link to the shock absorber with the
nut.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
24. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
25. INSPECT REAR WHEEL ALIGNMENT (See page 27-3)
Page 771 of 969
2701L-09
C83384
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
27-9
2391 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
DISPOSAL
1. DISPOSE OF SHOCK ABSORBER ASSY REAR LH
(a) Fully extend the shock absorber rod.
(b) Using a drill, make a hole in the cylinder as shown in the
illustration to discharge the gas inside.
CAUTION:
When drilling, chips may fly out. Work carefully.
The gas is colorless, odorless and non-poisonous.
Page 826 of 969
2500Q-02
F41644
- SUSPENSION CONTROL SYSTEMABSORBER CONTROL ECU
25-3
2363 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ABSORBER CONTROL ECU
REPLACEMENT
1. REMOVE FRONT DOOR SCUFF PLATE LH (See page 71-1 1)
2. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER (See page 71-1 1)
3. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH (See page 71-1 1)
4. REMOVE ABSORBER CONTROL ECU
(a) Disconnect the 2 absorber control ECU connectors.
(b) Remove the 2 nuts and absorber control ECU.
5. INSTALL ABSORBER CONTROL ECU
(a) Install the absorber control ECU with the 2 nuts.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
(b) Connect the 2 absorber control ECU connectors.
Page 908 of 969
Lexus Supports ASE CertificationPage 1 of 1
Title:
VOLUME 4 INFORMATION
Models:
All Models
Technical Service
Information Bulletin
January 1, 1999
PG001±99
Lexus Technical Service Information Bulletins (TSIBs) continue to be one of the most
current sources of technical information available. To ensure complete access to this
reference source, use the following steps:
Volume Four will begin with 1999 Technical Service Information Bulletins.
Place this bulletin along with all 1999 TSIBs into the new binders received with this
bulletin.
Label this new binder ªVolume Fourª using the labels provided with the binder.
Additional copies of 1994 through 1999 TSIBs are available to all Lexus Dealerships
through the Non±Parts System (MDC NPM System) by using the following Part
Number designation:
00216EG00199
TSB Part Number Prefix
TSB Chapter Code
Chapter Code Sequence Number
Year
±±
MATERIAL DESCRIPTIONPART NUMBER
1999 TSIB Binder complete with all bulletins issued to dateVOL4
New TSIB Binder and tabs only00216±00001
PRODUCT GENERAL INFORMATION
Introduction
Related TSIB
Part Numbers