LEXUS ES300 2005 Repair Manual
Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 231 of 969
C93272E
40-32
- AUTOMATIC TRANSMISSION / TRANSSHIFT LOCK SYSTEM
2547 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Using an ohmmeter, measure the resistance at terminal
E (1) and body ground.
HINT:
Do not disconnect the shift lock control unit assembly connec-
tor.
TerminalMeasuring ConditionSpecified Value
1 (E) - Body groundAlwaysContinuity
Page 232 of 969
400FU-02
C93015
C92370
- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
40-33
2548 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
FLOOR SHIFT ASSY
OVERHAUL
1. REMOVE FRONT DOOR SCUFF PLATE LH (SEE PAGE 71-1 1)
2. REMOVE FRONT DOOR SCUFF PLATE RH (SEE PAGE 71-1 1)
3. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE PAGE 71-1 1)
4. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER (SEE PAGE 71-1 1)
5. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER (SEE PAGE 71-1 1)
6. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH (SEE PAGE 71-1 1)
7. REMOVE CONSOLE BOX ASSY (SEE PAGE 71-1 1)
8. REMOVE CONSOLE BOX CARPET
9. REMOVE CONSOLE BOX ASSY (SEE PAGE 71-1 1)
10. REMOVE INSTRUMENT PANEL FINISH PANEL END RH (SEE PAGE 71-1 1)
11. REMOVE INSTRUMENT PANEL FINISH PANEL END LH (SEE PAGE 71-1 1)
12. REMOVE AIR DUCT REAR NO.1 (SEE PAGE 55-17)
13. REMOVE AIR DUCT REAR NO.2 (SEE PAGE 55-17)
14. REMOVE CONSOLE BOX DUCT NO.1 (SEE PAGE 55-17)
15. DISCONNECT FLOOR SHIFT PARKING LOCK CABLE
ASSY
(a) Disconnect the parking lock cable end from the lever pin
of the floor shift assembly.
(b) Using a screwdriver, disconnect the parking lock cable
from the floor shift assembly and clamp.
(c) Disconnect the cable clamp.
Page 233 of 969
C93149
C93016
C93017
C92448C92801
40-34
- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
2549 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
16. DISCONNECT TRANSMISSION CONTROL CABLE
ASSY
(a) Disconnect the floor shift transmission control cable from
the rod of the floor shift assy.
17. REMOVE FLOOR SHIFT ASSY
(a) Disconnect the shift lock control computer connector.
(b) Disconnect the indicator lamp wire connector.
(c) Remove the 4 bolts and transmission floor shift assy.
18. REMOVE SHIFT LEVER KNOB SUB-ASSY
(a) Remove the floor shift lever knob from the shift lever.
19. REMOVE FLOOR SHIFT POSITION INDICATOR
HOUSING SUB-ASSY
(a) Disconnect the wire harness from the clamp.
Page 234 of 969
C93018
C93019
C93020
C93021C93271
- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
40-35
2550 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Using a screwdriver, release the 4 claws and remove the
position indicator housing.
20. REMOVE POSITION INDICATOR LIGHT GUIDE
(a) Using a screwdriver, release the 4 claws and remove the
position indicator light guide.
21. REMOVE INDICATOR LAMP WIRE SUB-ASSY
(a) Remove the indicator lamp wire from the position indica-
tor light guide.
22. REMOVE POSITION INDICATOR LAMP CAP
(a) Remove the floor shift position indicator lamp cap from the floor shift position indicator lamp bulb.
23. REMOVE POSITION INDICATOR LAMP BULB
(a) Remove the floor shift position indicator lamp bulb from the indicator lamp wire.
24. REMOVE SHIFT LOCK RELEASE BUTTON COVER
(a) Using a screwdriver, remove the shift lock release button
cover.
Page 235 of 969
C93022
C92149
C93023
C93023
C92149
40-36
- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
2551 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
25. REMOVE POSITION INDICATOR SLIDE COVER
(a) Remove the position indicator slide cover from the shift le-
ver.
26. REMOVE POSITION INDICATOR SLIDE COVER
(a) Remove the position indicator slide cover from the posi-
tion indicator slide cover.
27. REMOVE SHIFT LOCK RELEASE BUTTON
(a) While pressing the 2 claws, remove the shift lock release
button and shift lock release spring.
28. INSTALL SHIFT LOCK RELEASE BUTTON
(a) Apply MP grease to the shift lock release spring and shift
lock release button.
(b) Install the shift lock release button and shift lock release
spring to the shift lever.
29. INSTALL POSITION INDICATOR SLIDE COVER
(a) Install the position indicator slide cover to the position in-
dicator slide cover.
Page 236 of 969
C93022
C93020
C93019
C93018
- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
40-37
2552 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
30. INSTALL POSITION INDICATOR SLIDE COVER
(a) Install the position indicator slide cover to the shift lever.
31. INSTALL POSITION INDICATOR LAMP BULB
(a) Install the floor shift position indicator lamp bulb to the indicator lamp wire.
32. INSTALL POSITION INDICATOR LAMP CAP
(a) Install the floor shift position indicator lamp cap to the floor shift position indicator lamp bulb.
33. INSTALL INDICATOR LAMP WIRE SUB-ASSY
(a) Install the indicator lamp wire to the position indicator light
guide.
34. INSTALL POSITION INDICATOR LIGHT GUIDE
(a) Install the position indicator light guide to the floor shift
position indicator housing.
HINT:
Fit the claws securely.
35. INSTALL FLOOR SHIFT POSITION INDICATOR
HOUSING SUB-ASSY
(a) Install the floor shift position indicator housing to the shift
lever.
HINT:
Fit the claws securely.
Page 237 of 969
C93021
C93024
C93016
C93149
40-38
- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
2553 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
36. INSTALL SHIFT LOCK RELEASE BUTTON COVER
(a) Install the shift lock release button cover to the position in-
dicator housing.
37. INSTALL SHIFT LEVER KNOB SUB-ASSY
(a) Install the floor shift lever knob to the shift lever.
38. INSTALL FLOOR SHIFT ASSY
(a) Install the floor shift assy to the vehicle with the 4 bolts.
Torque: 11.8 NVm (122 kgfVcm, 9 ftVlbf)
(b) Connect the shift lock control computer.
(c) Connect the indicator lamp wire connector.
39. INSTALL TRANSMISSION CONTROL CABLE ASSY
(a) Install the floor shift transmission control cable to the shift
lever.
HINT:
Install it with the uneven surface facing up.
Page 238 of 969
C93323
Lock Key
C92370
C93015
C93325
- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
40-39
2554 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
40. INSTALL FLOOR SHIFT PARKING LOCK CABLE
ASSY
(a) Using a screwdriver, unlock the claw of the lock key of au-
tomatic adjustment part.
(b) Insert the slide cap into the through hole and install.
(c) Shift the shift lever to P position and turn the ignition
switch to Lock.
(d) Insert the lever pin into the hole of the parking lock cable.
(e) Lock the lock key.
41. INSTALL BATTERY
42. ADJUST SHIFT LEVER POSITION(SEE PAGE 40-40)
43. INSPECT SHIFT LEVER POSITION(SEE PAGE 40-40)
44. INSPECT CHECK KEY INTERLOCK OPERATION(SEE PAGE 40-31)
45. INSPECT CHECK SHIFT LOCK OPERATION(SEE PAGE 40-31)
46. INSPECT CHECK SHIFT LOCK RELEASE BUTTON OPERATION(SEE PAGE 40-31)
47. INSTALL CONSOLE BOX DUCT NO.1(SEE PAGE 55-17)
48. INSTALL AIR DUCT REAR NO.2(SEE PAGE 55-17)
49. INSTALL AIR DUCT REAR NO.1(SEE PAGE 55-17)
Page 239 of 969
400H6-03
D25118
D25119
40-40
- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT ASSY
2555 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ADJUSTMENT
1. INSPECT SHIFT LEVER POSITION
(a) When shifting from P to R position only with ignition switch ON and brake pedal, make sure that the
shifting lever moves smoothly and can be moderately operated.
(b) When starting engine, make sure that the vehicle moves forward when shifting from N to D position
and moves rearward when shifting to R position.
2. ADJUST SHIFT LEVER POSITION
(a) Loosen the nut on the control shaft lever.
(b) Push the control shaft fully downward.
(c) Return the control shaft lever 2 notches to N position.
(d) Set the shift lever to N position.
(e) While holding the shift lever lightly toward the R position
side, tighten the shift lever nut.
Torque: 14.7 N´m (150 kgf´cm, 10 ft´lbf)
(f) Start the engine and make sure that the vehicle moves
forward when shifting the lever from N to D position and
moves rearward when shifting it to R position.
Page 240 of 969
400FV-02
C93015
C92370
C93152
- AUTOMATIC TRANSMISSION / TRANSFLOOR SHIFT PARKING LOCK CABLE ASSY
40-41
2556 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
FLOOR SHIFT PARKING LOCK CABLE ASSY
REPLACEMENT
1. REMOVE FRONT DOOR SCUFF PLATE LH (SEE PAGE 71-1 1)
2. REMOVE FRONT DOOR SCUFF PLATE RH (SEE PAGE 71-1 1)
3. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE PAGE 71-1 1)
4. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER (SEE PAGE 71-1 1)
5. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER (SEE PAGE 71-1 1)
6. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH (SEE PAGE 71-1 1)
7. REMOVE CONSOLE PANEL UPPER REAR (SEE PAGE 71-1 1)
8. REMOVE CONSOLE BOX CARPET
9. REMOVE CONSOLE BOX ASSY (SEE PAGE 71-1 1)
10. REMOVE INSTRUMENT PANEL FINISH PANEL END LH (SEE PAGE 71-1 1)
11. REMOVE INSTRUMENT PANEL FINISH PANEL END RH (SEE PAGE 71-1 1)
12. REMOVE AIR DUCT REAR NO.1 (SEE PAGE 55-17)
13. REMOVE AIR DUCT REAR NO.2 (SEE PAGE 55-17)
14. REMOVE CONSOLE BOX DUCT NO.1 (SEE PAGE 55-17)
15. REMOVE FLOOR SHIFT PARKING LOCK CABLE
ASSY
(a) Disconnect the parking lock cable end from the lever pin
of the floor shift assembly.
(b) Using a screwdriver, disconnect the parking lock cable
from the floor shift assembly and clamp.
(c) Disconnect the cable clamp.
(d) Turn the ignition switch to ACC or ON.
(e) Using a screwdriver, remove the cable from the upper
bracket.