clock LEXUS ES300 2005 Owner's Manual

190SM-01
A81658
SST 1-A
SST 1-B
Turn
Hold
A81659
SST 2
Insert
SST 1
A81660
TurnSST1-A
A81661
SST 1-A
SST 1-B
Turn
Hold
- STARTING & CHARGINGGENERATOR ASSY (3MZ-FE)
19-23
2355 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
OVERHAUL
1. REMOVE GENERATOR PULLEY
SST 09820-6301 1 (09820-06010, 09820-06020)
HINT:
SST 1-A and B09820 - 06010
SST 209820 - 06020
(a) Hold SST 1-A with a torque wrench, then tighten SST
1-B clockwise with the specified torque.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
NOTICE:
Check that SST is secured to the rotor shaft.
(b) Clamp SST 2 in a vise.
(c) Insert SST 1-A and B into SST 2, then attach the pulley
nut to SST 2.
(d) To loosen the pulley nut, turn SST 1-A in the direction
shown in the illustration.
NOTICE:
To prevent damage to the rotor shaft, do not loosen the
pulley nut more than a half turn.
(e) Remove the generator from SST 2.
(f) Turn SST 1-B, then remove SST 1-A and B.
(g) Remove the pulley nut, then remove the generator pulley.

A81672
Pin (f1.0 mm (0.039 in.)
A81146
A81164
A81658
SST 1-A
SST 1-B
Turn
Hold
- STARTING & CHARGINGGENERATOR ASSY (3MZ-FE)
19-27
2359 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Install the generator brush holder with the 2 screws.
Torque: 1.8 NVm (18 kgfVcm, 16 in.Vlbf)
(c) Pull out the pin (f1.0 mm (0.039 in.)) from the generator
brush holder.
(d) Install the terminal insulator.
NOTICE:
Pay attention to the mounting orientation of the terminal in-
sulator.
(e) Install the generator rear end cover with the 3 nuts.
Torque: 4.6 NVm (47 kgfVcm, 41 in.Vlbf)
10. INSTALL GENERATOR PULLEY
SST 09820-6301 1 (09820-06010, 09820-06020)
HINT:
SST 1-A and B09820 - 06010
SST 209820 - 06020
(a) Install the generator pulley to the rotor shaft by tightening
the generator pulley nut by hand.
(b) Hold SST 1-A with a torque wrench, then tighten SST
1-B clockwise with the specified torque.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
NOTICE:
Check that SST is secured to the rotor shaft.

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 3 of 9
REMOVAL OF FRONT EMERGENCY TOWING EYELET AND INSTALLATION OF
TOWING EYELET HOLE COVER (PERFORMED AT PORT)
1. Remove the emergency towing eyelet
from the front bumper by turning
counterclockwise.
NOTE:
If it is hard to loosen the emergency
towing eyelet, use a steel bar.
2. Place the removed emergency
towing eyelet in the tool tray in the
luggage compartment.
3. Install the front towing eyelet hole
cover which is stored in the glove box
onto the front bumper as shown in
the diagram. ITEM NO. 2:
Emergency Towing Eyelet
Installation
Procedure

Lexus Supports ASE CertificationPage 1 of 2
Title:
FRONT EMERGENCY TOWING EYELET &
EYELET HOLE COVER
Models:
'05 ± '06 ES 330
Technical Service
Information Bulletin
August 26, 2005
PD037-05
The 2005 ± 2006 model year ES 330 is shipped with a front emergency towing eyelet.
Follow the procedure below to remove the eyelet and save for customer use.
2005 ± 2006 model year ES 330 vehicles.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
1. Remove the emergency towing
eyelet from the front bumper by
turning counterclockwise.
NOTE:
If it is hard to loosen the emergency
towing eyelet, use a steel bar.
PRE-DELIVERY SERVICE
Introduction
Applicable
Vehicles
Warranty
Information
Emergency Towing Eyelet
Installation
Procedure

BATTERY MAINTENANCE FOR IN±STOCK VEHICLES & PRE±DELIVERY ± PG009-02 September 12, 2002
Page 4 of 4
In addition to this new pre±delivery battery test, a monthly battery inspection is still
required for stored vehicles. If your dealership is located in an area subject to extreme
temperatures (hot or cold), periodic maintenance may need to be performed more
frequently.
To reduce parasitic battery drain for vehicles in storage for one week or more, the
negative battery cable should always be disconnected to reduce battery discharge.
When the negative battery cable is reconnected, please check and reset electrical
components such as the clock, radio, etc.
NOTE:
For your reference, the electrical system is made inoperative by removing the
appropriate fuse indicated in the Electrical Wiring Diagram. Recom-
mended
Battery
Maintenance