steering LEXUS ES300 2005 Owner's Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
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30-24
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB-ASSY LH (From July, 2003)
2427 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
31. INSTALL FRONT DISC
32. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the front disc brake caliper assy LH with the 2 bolts
to the steering knuckle LH.
Torque: 107 NVm (1,090 kgfVcm, 79 ftVlbf)
33. INSTALL SPEED SENSOR FRONT LH (SEE PAGE 30-8)
34. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle hub LH
nut.
Torque: 294 NVm (2,998 kgfVcm, 217 ftVlbf)
(b) Using a chisel and hammer, stake the axle hub LH nut.
35. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
36. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE PAGE
26-5)
37. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)
Page 393 of 969
A84925N´m (kgf´cm, ft´lbf)
: Specified torque
58 (591, 43)
28 (286, 21)
8.4 (85, 74 in.Vlbf)
43 (438, 32)
18 (178, 13)
18 (184, 13)
9.8 (100, 7)
64 (653, 47)
64 (653, 47)
23 (235, 17)
25 (250, 18)
V Belt No. 1
Generator Bracket No. 2
Engine Moving
Control Rod
Generator Assy
Generator Belt Adjusting BarEngine Mounting
Stay No. 2 RH
Fuel Vapor
Feed Hose No. 1
Union to Check
Valve Hose
Heater Inlet
Water Hose
Fuel Pipe
Sub-assy No. 1
Fuel Pipe Clamp No. 1
Transmission Control
Cable Assy
Heater Outlet
Water Hose
Radiator Hose Outlet
Steering Gear Outlet
Return Tube
Radiator Hose Inlet
Oil Reservoir to Pump Hose No. 1
Fan Belt Adjusting
Bar Bracket
25 (250, 18)
25 (250, 18)15 (153, 11)
Oil Cooler Inlet Hose
Oil Cooler Outlet Hose
Radio Setting
Condenser
Compressor and
Magnetic Clutch
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-17
2109 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 394 of 969
A84926
N´m (kgf´cm, ft´lbf)
: Specified torque
49 (500, 36)
74 (755, 55)
75 (765, 55)
Steering Intermediate Shaft Assy
Front Suspension Arm
Sub-assy Lower No. 1 LH
Front Axle Hub LH Nut
Tie Rod Assy LH
Speed Sensor Front LH
Cotter Pin
294 (2,998, 217)
62 (633, 46)
Exhaust Pipe Assy Front
Exhaust Pipe No. 1
Support Bracket Front
8.0 (82, 71 in.Vlbf)
75 (765, 55)
Exhaust Pipe Gasket
Non-reusable part33 (337, 24)
35 (360, 26)
Front Stabilizer Link
Assy LH
35 (360, 26)
56 (571, 41)
Exhaust Pipe
Gasket
33 (337, 24)
Exhaust Pipe No. 1
Support Bracket Rear
Exhaust Pipe
Gasket
62 (633, 46)
14-18
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2110 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 406 of 969
A60073
A59893
14-30
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2122 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
37. DISCONNECT STEERING GEAR OUTLET RETURN
TUBE
38. REMOVE GLOVE COMPARTMENT DOOR ASSY (See page 10-22)
39. SEPARATE ENGINE WIRE
(a) Disconnect the engine wire harness from the ECM and
junction block.
(b) Disconnect the engine wire harness from the engine room
junction block.
(1) Remove the nut, then separate the engine wire har-
ness.
(2) Using a screwdriver, release the engine room junc-
tion block. Separate the engine wire harness by
pulling it upward.
(c) Remove the 2 nuts, then pull out the engine wire harness.
(d) Remove the body ground.
40. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET FRONT (See page 15-2)
41. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET REAR (See page 15-2)
42. REMOVE EXHAUST PIPE ASSY FRONT (See page 15-2)
43. DISCONNECT FRONT STABILIZER LINK ASSY LH (See page 30-8)
44. DISCONNECT FRONT STABILIZER LINK ASSY RH
HINT:
Perform the same procedure as above on the opposite side.
45. REMOVE FRONT AXLE HUB LH NUT (See page 30-8)
SST 09930-00010
46. REMOVE FRONT AXLE HUB RH NUT
SST 09930-00010
HINT:
Perform the same procedure as above on the opposite side.
47. SEPARATE SPEED SENSOR FRONT LH (See page 30-8)
48. SEPARATE SPEED SENSOR FRONT RH
HINT:
Perform the same procedure as above on the opposite side.
49. SEPARATE TIE ROD ASSY LH (See page 30-8)
SST 09628-6201 1
50. SEPARATE TIE ROD ASSY RH
SST 09628-6201 1
HINT:
Perform the same procedure as above on the opposite side.
Page 407 of 969
A59877
A59878
A36439
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-31
2123 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
51. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (See page 30-8)
52. SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 RH
HINT:
Perform the same procedure as above on the opposite side.
53. SEPARATE FRONT AXLE ASSY LH (See page 30-8)
54. SEPARATE FRONT AXLE ASSY RH
HINT:
Perform the same procedure as above on the opposite side.
55. SEPARATE STEERING INTERMEDIATE SHAFT ASSY (See page 51-21)
56. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
(a) Set the engine lifter.
(b) Remove the 4 bolts and 2 nuts, then remove the frame
side rail plate RH and LH.
(c) Remove the 4 bolts and 2 nuts, then remove the front sus-
pension member brace rear RH and LH.
(d) Carefully remove the engine assembly from the vehicle.
(e) Install the engine hanger No. 2 in the correct direction as
shown in the illustration.
Torque: 20 NVm (199 kgfVcm, 14 ftVlbf)
HINT:
Engine hanger No. 212282-20020
Bolt91621-60822
(f) Attach the engine sling and hang the engine assembly
with the chain block.
57. REMOVE VANE PUMP V BELT (See page 14-5)
Page 408 of 969
A78549
A52890
A78403
RH: LH:
A60501
14-32
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2124 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
58. REMOVE VANE PUMP ASSY
(a) Remove the 2 nuts, then disconnect the power steering
pressure tube.
(b) Remove the 2 bolts and vane pump.
59. REMOVE FRONT FRAME ASSY
(a) Remove the 2 nuts, then separate the engine mounting
insulator RH and LH.
(b) Remove the bolt, then separate the engine mounting in-
sulator FR.
60. REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30-8)
SST 09520-01010, 09520-24010 (09520-32040)
61. REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30-8)
62. REMOVE STARTER ASSY (See page 19-5)
63. REMOVE ENGINE MOUNTING BRACKET FR (See page 40-9)
64. REMOVE EXHAUST PIPE SUPPORT BRACKET NO.1 (See page 40-9)
65. REMOVE AUTOMATIC TRANSAXLE ASSY (See page 40-9)
66. REMOVE DRIVE SHAFT BEARING BRACKET
Page 412 of 969
A78403
RH: LH:
A60501
A52890
A78549
14-36
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2128 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
117. INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30-8)
118. INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30-8)
119. INSTALL FRONT FRAME ASSY
(a) Install the engine mounting insulator RH and LH with the
2 nuts.
Torque: 95 NVm (969 kgfVcm, 70 ftVlbf)
(b) Install the engine mounting insulator FR with the bolt.
Torque: 87 NVm (887 kgfVcm, 64 ftVlbf)
120. INSTALL VANE PUMP ASSY
(a) Temporarily tighten the bolt.
(b) Install the adjusting strut to the engine mounting bracket
RH with the bolt.
Torque: 43 NVm (439 kgfVcm, 32 ftVlbf)
(c) Connect the power steering pressure tube with the 2 nuts.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
121. INSTALL VANE PUMP V BELT (See page 14-5)
Page 413 of 969
A59877
BNut
A
BNut
A
A59878
Nut
D
CNut
D
C
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-37
2129 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
122. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
(a) Set the engine assembly with the transaxle on the engine
lifter.
(b) Install the engine assembly to the vehicle.
(c) Install the frame side rail plate RH and LH with the 4 bolts
and 2 nuts.
Torque:
85 NVm (867 kgfVcm, 63 ftVlbf) for bolt A
32 NVm (326 kgfVcm, 24 ftVlbf) for bolt B and nut
(d) Install the front suspension member brace rear RH and
LH with the 4 bolts and 2 nuts.
Torque:
85 NVm (867 kgfVcm, 63 ftVlbf) for bolt C
32 NVm (326 kgfVcm, 24 ftVlbf) for bolt D and nut
123. CONNECT STEERING INTERMEDIATE SHAFT ASSY (See page 51-21)
124. INSTALL FRONT AXLE ASSY LH (See page 30-8)
125. INSTALL FRONT AXLE ASSY RH
HINT:
Perform the same procedure as above on the opposite side.
126. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (See page 30-8)
127. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 RH
HINT:
Perform the same procedure as above on the opposite side.
128. INSTALL TIE ROD ASSY LH (See page 30-8)
129. INSTALL TIE ROD ASSY RH
HINT:
Perform the same procedure as above on the opposite side.
130. INSTALL SPEED SENSOR FRONT LH (See page 30-8)
131. INSTALL SPEED SENSOR FRONT RH
HINT:
Perform the same procedure as above on the opposite side.
132. INSTALL FRONT AXLE HUB LH NUT (See page 30-8)
133. INSTALL FRONT AXLE HUB RH NUT
HINT:
Perform the same procedure as above on the opposite side.
134. INSTALL FRONT STABILIZER LINK ASSY LH (See page 30-8)
135. INSTALL FRONT STABILIZER LINK ASSY RH
HINT:
Perform the same procedure as above on the opposite side.
136. INSTALL EXHAUST PIPE ASSY FRONT (See page 15-2)
137. INSTALL EXHAUST PIPE NO.1 SUPPORT BRACKET REAR (See page 15-2)
138. INSTALL EXHAUST PIPE NO.1 SUPPORT BRACKET FRONT (See page 15-2)
139. CONNECT FUEL PIPE SUB-ASSY NO.1 (See page 11-1)
Page 415 of 969
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
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2131 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
157. ADD AUTOMATIC TRANSAXLE FLUID
158. ADD ENGINE OIL (See page 17-20)
159. ADD COOLANT (See page 16-9)
160. ADD POWER STEERING FLUID
161. BLEED POWER STEERING FLUID
162. INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40-1)
163. CHECK FOR ENGINE OIL LEAKS
164. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
165. CHECK POWER STEERING FLUID LEAKAGE
166. INSPECT FOR FUEL LEAKS
167. CHECK FOR EXHAUST GAS LEAKS
168. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)
169. INSPECT STEERING WHEEL CENTER POINT
170. INSPECT IGNITION TIMING (See page 14-1)
SST 09843-18040
171. INSPECT ENGINE IDLE SPEED (See page 14-1)
172. INSPECT CO/HC (See page 14-1)
173. CHECK ABS SPEED SENSOR SIGNAL (See page 05-420, 05-471)
174. SYSTEM INITIALIZATION (See page 19-15)
Page 686 of 969
A78827Adjusting Bar Bracket
(b)
(a)
(a)
(b)
(b)
A36749
A60523
A86600
17-10
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2315 Author: Date:
30. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH
(a) Remove the bolt and nut, then remove the adjusting bar
bracket.
(b) Remove the 3 bolts and compressor.
HINT:
Secure the hoses off to the side instead of detaching.
31. REMOVE COMPRESSOR MOUNTING BRACKET
NO.1
(a) Remove the 2 bolts and compressor mounting bracket.
32. SEPARATE ENGINE MOUNTING INSULATOR FR
(a) Remove the 3 nuts and bolt, then separate the engine
mounting insulator FR.
NOTICE:
Do not remove the engine mounting insulator FR.
33. REMOVE ENGINE MOUNTING INSULATOR RH
(a) Remove the bolt, then disconnect the power steering re-
turn hose clamp from the frame.
(b) Remove the 4 nuts.
(c) Place a wooden block on a jack underneath the engine.
(d) Jack up the engine, then remove the engine mounting in-
sulator RH.
NOTICE:
Be careful not to damage the oil pan.