Mount LEXUS ES300 2005 Owner's Guide
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 316 of 969
F41687
F41687
F41010
C90470
Turn
Buckle
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
33-9
2505 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Remove the 2 nuts, 2 bolts, clip and parking brake cable
assy No.1.
17. INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Install the parking brake cable assy No.1 with the 2 nuts,
2 bolts and clip.
(b) Install the parking brake cable assy No.1 with the clip, ad-
justing nut and lock nut to the parking brake control pedal
assy.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(c) Install the console box mounting bracket No.2 with the 2
bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
(d) Tighten the turn buckle, connect the parking brake cable
assy No.1 to the parking brake cable assy No.4.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
Page 321 of 969
3305L-02
C90470
Turn
Buckle
C90464
C90464
33-14
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
2510 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.4
REPLACEMENT
HINT:
COMPONENTS: See page 71-8 and 33-3
1. REMOVE CONSOLE PANEL UPPER REAR(See page 71-1 1)
2. REMOVE CONSOLE BOX CARPET
3. REMOVE RR CONSOLE BOX(See page 71-1 1)
4. REMOVE CONSOLE BOX MOUNTING BRACKET NO.2
(a) Remove the 2 bolts and console box mounting bracket No.2.
5. REMOVE YAWRATE SENSOR (W/ VSC)(See page 32-59)
6. REMOVE PARKING BRAKE CABLE ASSY NO.4
(a) Loosen the turn buckle, disconnect the parking brake
cable assy No.4 from the parking brake cable assy No.1.
(b) Disconnect the parking brake cable assy No.4 from the
parking brake equalizer.
(c) Remove the 2 bolts and parking brake cable assy No.4.
7. INSTALL PARKING BRAKE CABLE ASSY NO.4
(a) Install the parking brake cable No.4 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
(b) Connect the parking brake cable assy No.4 to the parking
brake equalizer.
Page 322 of 969
C90470
Turn
Buckle
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
33-15
2511 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Tighten the turn buckle, connect the parking brake cable
assy No.4 to the parking brake cable assy No.1.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
8. INSTALL YAWRATE SENSOR (W/ VSC)(See page 32-59)
9. INSTALL CONSOLE BOX MOUNTING BRACKET NO.2
(a) Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
10. INSTALL RR CONSOLE BOX
11. INSTALL CONSOLE BOX CARPET
12. INSTALL CONSOLE PANEL UPPER REAR
13. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
14. CHECK VSC SENSOR SIGNAL (W/ VSC)(See page 05-471)
Page 330 of 969
C90467F41686
NVm (kgfVcm, ftVlbf) : Specified torque
5.4 (55, 48 in.Vlbf)
12.5 (128, 9)
Consol Box Mounting Bracket No.2Parking Brake Control Pedal Models:
12.5 (128, 9)
Parking Brake EqualizerParking Brake Cable Assy No.3
5.4 (55, 48 in.Vlbf)
5.4 (55, 48 in.Vlbf)7.8 (80, 69 in.Vlbf)
Parking Brake Cable Assy No.4
Parking Brake Cable Heat Insulator
Parking Brake Cable:
5.4 (55, 48 in.Vlbf)
12.5 (128, 9)12.5 (128, 9)
33-4
- PARKING BRAKEPARKING BRAKE
2500 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 334 of 969
3305J-02
C90470
Turn
Buckle
F41010
33-8
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
2504 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.1
REPLACEMENT
HINT:
COMPONENTS: See page 71-8 and 33-3
1. REMOVE FRONT DOOR SCUFF PLATE RH
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER(See page 71-1 1)
4. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH(See page 71-1 1)
5. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1(See page 71-1 1)
6. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER(See page 71-1 1)
7. REMOVE CONSOLE PANEL UPPER REAR(See page 71-1 1)
8. REMOVE CONSOLE BOX CARPET
9. REMOVE RR CONSOLE BOX(See page 71-1 1)
10. REMOVE INSTRUMENT PANEL FINISH PANEL END RH
11. REMOVE INSTRUMENT PANEL FINISH PANEL END LH(See page 71-1 1)
12. REMOVE AIR DUCT REAR NO.1
13. REMOVE AIR DUCT REAR NO.2
14. REMOVE CONSOLE BOX DUCT NO.1
15. REMOVE YAWRATE SENSOR (W/ VSC)(See page 32-59)
16. REMOVE PARKING BRAKE CABLE ASSY NO.1
(a) Loosen the turn buckle, disconnect the parking brake
cable assy No.1 from the parking brake cable assy No.4.
(b) Remove the 2 bolts and console box mounting bracket
No.2.
(c) Remove the lock nut, adjusting nut and clip, then discon-
nect the parking brake cable assy No.1 from the parking
brake control pedal assy.
Page 335 of 969
F41687
F41687
F41010
C90470
Turn
Buckle
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.1
33-9
2505 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Remove the 2 nuts, 2 bolts, clip and parking brake cable
assy No.1.
17. INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Install the parking brake cable assy No.1 with the 2 nuts,
2 bolts and clip.
(b) Install the parking brake cable assy No.1 with the clip, ad-
justing nut and lock nut to the parking brake control pedal
assy.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
(c) Install the console box mounting bracket No.2 with the 2
bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
(d) Tighten the turn buckle, connect the parking brake cable
assy No.1 to the parking brake cable assy No.4.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
Page 340 of 969
3305L-02
C90470
Turn
Buckle
C90464
C90464
33-14
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
2510 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE CABLE ASSY NO.4
REPLACEMENT
HINT:
COMPONENTS: See page 71-8 and 33-3
1. REMOVE CONSOLE PANEL UPPER REAR(See page 71-1 1)
2. REMOVE CONSOLE BOX CARPET
3. REMOVE RR CONSOLE BOX(See page 71-1 1)
4. REMOVE CONSOLE BOX MOUNTING BRACKET NO.2
(a) Remove the 2 bolts and console box mounting bracket No.2.
5. REMOVE YAWRATE SENSOR (W/ VSC)(See page 32-59)
6. REMOVE PARKING BRAKE CABLE ASSY NO.4
(a) Loosen the turn buckle, disconnect the parking brake
cable assy No.4 from the parking brake cable assy No.1.
(b) Disconnect the parking brake cable assy No.4 from the
parking brake equalizer.
(c) Remove the 2 bolts and parking brake cable assy No.4.
7. INSTALL PARKING BRAKE CABLE ASSY NO.4
(a) Install the parking brake cable No.4 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
(b) Connect the parking brake cable assy No.4 to the parking
brake equalizer.
Page 341 of 969
C90470
Turn
Buckle
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
33-15
2511 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Tighten the turn buckle, connect the parking brake cable
assy No.4 to the parking brake cable assy No.1.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
8. INSTALL YAWRATE SENSOR (W/ VSC)(See page 32-59)
9. INSTALL CONSOLE BOX MOUNTING BRACKET NO.2
(a) Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
10. INSTALL RR CONSOLE BOX
11. INSTALL CONSOLE BOX CARPET
12. INSTALL CONSOLE PANEL UPPER REAR
13. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
14. CHECK VSC SENSOR SIGNAL (W/ VSC)(See page 05-471)
Page 367 of 969
C83852F45465
C97690F45054
C83023
30-22
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB-ASSY LH (From July, 2003)
2425 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
18. INSTALL FRONT AXLE HUB LH HOLE SNAP RING
(a) Using snap ring pliers, install a new front axle hub LH hole
snap ring.
19. INSTALL FRONT WHEEL BEARING DUST
DEFLECTOR NO.1 LH
(a) Using SST and a hammer, install the bearing dust deflec-
tor No.1 LH.
SST 09316- 60011 (09316- 00011, 09316- 00031),
09608-32010
HINT:
Aligh the hole for the speed sensor in the bearing dust deflector
No.1 LH with the steering knuckle.
20. INSTALL LOWER BALL JOINT ASSY FRONT LH
(a) Install the lower ball joint assy front LH and tighten the nut.
Torque: 123 NVm (1,254 kgfVcm, 90 ftVlbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut up to 60 further.
21. INSTALL FRONT AXLE ASSY LH
(a) Install the front axle assy LH with the 2 bolts and nuts to
the shock absorber assy front LH.
Torque: 210 NVm (2,141 kgfVcm, 155 ftVlbf)
NOTICE:
Only when reusing the bolts and nuts, apply the small
amount of engine oil to the screw part of the nuts.
Do not excessively push out the front axle assy LH.
Be careful not to damage the outboard joint boot.
Be careful not to damage the speed sensor rotor.
22. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (SEE PAGE 30-8)
23. INSTALL TIE ROD ASSY LH (SEE PAGE 30-8)
24. INSTALL FRONT DISC
Page 379 of 969
P19471
Compression Gauge
- ENGINE MECHANICALENGINE (3MZ-FE)
14-3
2095 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
9. INSPECT COMPRESSION
(a) Warm up and stop the engine.
(b) Remove the intake air surge tank (see page 11-13).
(c) Disconnect the injector connectors.
(d) Remove the ignition coils.
(e) Remove the spark plugs.
(f) Inspect the cylinder compression pressure.
(1) Insert a compression gauge into the spark plug
hole.
SST 09992-00500
(2) Fully open the throttle.
(3) While cranking the engine, measure the compres-
sion pressure.
Compression pressure:
1.5 MPa (15.3 kgf/cm
2, 218 psi)
Minimum pressure:
1.0 MPa (10.2 kgf/cm
2, 145 psi)
Difference between each cylinder:
100 kPa (1.0 kgf/cm
2, 15 psi)
NOTICE:
Always use a fully-charged battery to obtain engine
speed of 250 rpm or more.
Check the other cylinder's compression pressure in
the same way.
This measurement must be done as quickly as pos-
sible.
(4) If the cylinder compression is low, pour a small
amount of engine oil into the cylinder through the
spark plug hole, then inspect again.
HINT:
If adding oil increases the compression, the piston rings
and/or cylinder bore may be worn or damaged.
If pressure stays low, the valve may be sticking or seated
improperly, or there may be leakage past the gasket.
10. INSPECT CO/HC
HINT:
The ECM properly controls the CO/HC concentration in the emission gas.
(a) Start the engine.
(b) Run the engine at 2,500 rpm for approximately 180 seconds.
(c) Insert the CO/HC meter testing probe at least 40 cm (1.3 ft) into the tailpipe during idling.
(d) Check the CO/HC concentration at idle and/or at 2,500 rpm.
HINT:
When doing the 2 mode (with the engine is at idle and at 2,500 rpm) tests, these measuring order are pre-
scribed by the applicable local regulations.
If the CO/HC concentration does not comply with the regulations, troubleshoot in the order given below.
(1) Check the heated oxygen sensor operation (see page 05-126).