Mount LEXUS ES300 2005 Service Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 393 of 969
A84925N´m (kgf´cm, ft´lbf)
: Specified torque
58 (591, 43)
28 (286, 21)
8.4 (85, 74 in.Vlbf)
43 (438, 32)
18 (178, 13)
18 (184, 13)
9.8 (100, 7)
64 (653, 47)
64 (653, 47)
23 (235, 17)
25 (250, 18)
V Belt No. 1
Generator Bracket No. 2
Engine Moving
Control Rod
Generator Assy
Generator Belt Adjusting BarEngine Mounting
Stay No. 2 RH
Fuel Vapor
Feed Hose No. 1
Union to Check
Valve Hose
Heater Inlet
Water Hose
Fuel Pipe
Sub-assy No. 1
Fuel Pipe Clamp No. 1
Transmission Control
Cable Assy
Heater Outlet
Water Hose
Radiator Hose Outlet
Steering Gear Outlet
Return Tube
Radiator Hose Inlet
Oil Reservoir to Pump Hose No. 1
Fan Belt Adjusting
Bar Bracket
25 (250, 18)
25 (250, 18)15 (153, 11)
Oil Cooler Inlet Hose
Oil Cooler Outlet Hose
Radio Setting
Condenser
Compressor and
Magnetic Clutch
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-17
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Page 396 of 969
A84928
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part
64 (650, 47)
64 (653, 47)7.8 (80, 69 in.Vlbf)
41 (420, 30)
21 (214, 15)Automatic Transaxle
Assy
Engine Mounting
Bracket FR
Drive Plate & Torque
Converter Setting Bolt
Flywheel Housing Under Cover
Front Drive
Shaft Assy LH Front Drive Shaft LH Hole
Snap Ring Drive Shaft Bearing
Bracket Hole Snap RingFront Drive Shaft Assy RH
64 (653, 47)
Starter Assy
32 (330, 24)46 (469, 34)
37 (380, 26)
9.8 (100, 7)
x5
37 (379, 27)
Exhaust Pipe Support Bracket No. 1
Drive Shaft Bearing Bracket
14-20
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 398 of 969
A86170
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part O-ring
Manifold Converter
Insulator No. 3 Exhaust Manifold
Converter Sub-assy
No. 2 Manifold Stay No. 2
Compressor Mounting Bracket No. 1Generator Bracket No. 1Engine Mounting Bracket RH Engine Oil Pressure
Switch Assy Exhaust Manifold to
Head LH Gasket
Exhaust Manifold
Heat Insulator
No. 2 Pump BracketKnock Sensor
Thermostat
Water Inlet Pipe O-ringWater Inlet
Exhaust Manifold to
Head Gasket
Exhaust Manifold
Heat Insulator No. 1
Exhaust Manifold Sub-assy RH
58 (591, 43)
54 (551, 40)
15 (153, 11)
32 (326, 24)
49 (500, 36)
8.5 (87, 75 in.Vlbf)
20 (199, 14)8.0 (82, 71 in.Vlbf)
20 (199, 14)
8.5 (87, 75 in.Vlbf)
8.5 (87, 75 in.Vlbf)49 (500, 36)
25 (250, 18)
49 (500, 36)
x3
x6
x3
x3
x6
49 (500, 36)
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Page 400 of 969
A78305
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)
8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
14-24
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Page 405 of 969
141J9-02
A60072
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
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2121 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 11-1)
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. REMOVE FRONT WHEELS
4. REMOVE ENGINE UNDER COVER NO.1
5. REMOVE ENGINE UNDER COVER NO.2
6. REMOVE FRONT FENDER APRON SEAL RH
7. DRAIN ENGINE COOLANT (See page 16-9)
8. DRAIN ENGINE OIL (See page 17-20)
9. DRAIN AUTOMATIC TRANSAXLE FLUID (See page 30-8)
10. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
11. REMOVE RADIATOR LOWER AIR DEFLECTOR (See page 19-5)
12. REMOVE BATTERY
13. REMOVE BATTERY TRAY
14. REMOVE AIR CLEANER INLET ASSY (See page 19-5)
15. REMOVE AIR CLEANER ASSY (See page 19-5)
16. REMOVE AIR CLEANER BRACKET (See page 19-5)
17. REMOVE AIR CLEANER INLET NO.1 (See page 19-5)
18. REMOVE INTAKE AIR RESONATOR SUB-ASSY
(a) Remove the clip and bolt, then remove the intake air resonator.
19. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
20. REMOVE GENERATOR ASSY (See page 19-21)
21. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
22. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
23. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
24. REMOVE GENERATOR BELT ADJUSTING BAR (See page 17-9)
25. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (See page 17-9)
26. SEPARATE TRANSMISSION CONTROL CABLE ASSY (See page 40-44)
27. DISCONNECT UNION TO CHECK VALVE HOSE
28. DISCONNECT FUEL VAPOR FEED HOSE NO.1
29. DISCONNECT FUEL PIPE SUB-ASSY NO.1 (See page 11-1)
30. DISCONNECT HEATER INLET WATER HOSE
31. DISCONNECT HEATER OUTLET WATER HOSE
32. DISCONNECT RADIATOR HOSE INLET
33. DISCONNECT RADIATOR HOSE OUTLET
34. DISCONNECT OIL COOLER INLET HOSE
35. DISCONNECT OIL COOLER OUTLET HOSE
36. DISCONNECT OIL RESERVOIR TO PUMP HOSE NO.1
Page 408 of 969
A78549
A52890
A78403
RH: LH:
A60501
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2124 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
58. REMOVE VANE PUMP ASSY
(a) Remove the 2 nuts, then disconnect the power steering
pressure tube.
(b) Remove the 2 bolts and vane pump.
59. REMOVE FRONT FRAME ASSY
(a) Remove the 2 nuts, then separate the engine mounting
insulator RH and LH.
(b) Remove the bolt, then separate the engine mounting in-
sulator FR.
60. REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30-8)
SST 09520-01010, 09520-24010 (09520-32040)
61. REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30-8)
62. REMOVE STARTER ASSY (See page 19-5)
63. REMOVE ENGINE MOUNTING BRACKET FR (See page 40-9)
64. REMOVE EXHAUST PIPE SUPPORT BRACKET NO.1 (See page 40-9)
65. REMOVE AUTOMATIC TRANSAXLE ASSY (See page 40-9)
66. REMOVE DRIVE SHAFT BEARING BRACKET
Page 410 of 969
A86568
A05189
A80061
Oil Pressure
Switch 14-34
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2126 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
80. REMOVE MANIFOLD STAY NO.2
(a) Remove the 2 bolts and manifold stay.
81. REMOVE ENGINE MOUNTING BRACKET RH (See page 17-9)
82. REMOVE PUMP BRACKET
(a) Remove the 3 bolts and pump bracket.
83. REMOVE GENERATOR BRACKET NO.1
84. REMOVE COMPRESSOR MOUNTING BRACKET NO.1 (See page 17-9)
85. REMOVE WATER INLET PIPE (See page 16-16)
86. REMOVE WATER INLET (See page 16-16)
87. REMOVE THERMOSTAT
88. REMOVE ENGINE OIL PRESSURE SWITCH ASSY
(a) Using a deep socket wrench 24 mm, remove the oil pres-
sure switch.
89. REMOVE KNOCK SENSOR (See page 10-16)
90. REPLACE PARTIAL ENGINE ASSY
91. INSTALL KNOCK SENSOR (See page 10-16)
92. INSTALL ENGINE OIL PRESSURE SWITCH ASSY
(a) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833-00080 THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using a deep socket wrench 24 mm, install the oil pressure switch.
Torque: 15 NVm (153 kgfVcm, 11 ftVlbf)
Page 411 of 969
A86567
3
4
7
25
61
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
93. INSTALL THERMOSTAT (See page 16-16)
94. INSTALL WATER INLET (See page 16-16)
95. INSTALL WATER INLET PIPE (See page 16-16)
96. INSTALL COMPRESSOR MOUNTING BRACKET NO.1 (See page 17-9)
97. INSTALL GENERATOR BRACKET NO.1
Torque: 58 NVm (591 kgfVcm, 43 ftVlbf)
98. INSTALL PUMP BRACKET
Torque: 32 NVm (326 kgfVcm, 24 ftVlbf)
99. INSTALL ENGINE MOUNTING BRACKET RH (See page 17-9)
100. INSTALL MANIFOLD STAY NO.2
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
101. I N S TA L L E XHAUST MANIFOLD CONVERTER
SUB-ASSY NO.2
(a) Install a new gasket and the exhaust manifold converter
No. 2 with the 7 nuts. Using several steps, tighten the nuts
uniformly in the sequence shown in the illustration.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
(b) Retighten nuts 1 and 2 as shown in the illustration.
102. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.2
Torque: 8.5 NVm (87 kgfVcm, 75 in.Vlbf)
103. INSTALL MANIFOLD CONVERTER INSULATOR NO.3
Torque: 8.5 NVm (87 kgfVcm, 75 in.Vlbf)
104. INSTALL EXHAUST MANIFOLD SUB-ASSY RH (See page 14-120)
105. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.1 (See page 14-120)
106. INSTALL IGNITION COIL ASSY (See page 14-7)
107. INSTALL WATER OUTLET (See page 10-16)
108. INSTALL INTAKE MANIFOLD (See page 10-16)
109. INSTALL INTAKE AIR SURGE TANK (See page 11-13)
110. INSTALL EMISSION CONTROL VALVE SET (See page 11-13)
111. INSTALL DRIVE PLATE & RING GEAR SUB-ASSY (See page 14-140)
SST 09213-54015 (91651-60855), 09330-00021
112. INSTALL DRIVE SHAFT BEARING BRACKET
Torque: 64 NVm (650 kgfVcm, 47 in.Vlbf)
113. INSTALL AUTOMATIC TRANSAXLE ASSY (See page 40-9)
114. INSTALL EXHAUST PIPE SUPPORT BRACKET NO.1 (See page 40-9)
115. INSTALL ENGINE MOUNTING BRACKET FR (See page 40-9)
116. INSTALL STARTER ASSY (See page 19-5)
Page 412 of 969
A78403
RH: LH:
A60501
A52890
A78549
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2128 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
117. INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30-8)
118. INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30-8)
119. INSTALL FRONT FRAME ASSY
(a) Install the engine mounting insulator RH and LH with the
2 nuts.
Torque: 95 NVm (969 kgfVcm, 70 ftVlbf)
(b) Install the engine mounting insulator FR with the bolt.
Torque: 87 NVm (887 kgfVcm, 64 ftVlbf)
120. INSTALL VANE PUMP ASSY
(a) Temporarily tighten the bolt.
(b) Install the adjusting strut to the engine mounting bracket
RH with the bolt.
Torque: 43 NVm (439 kgfVcm, 32 ftVlbf)
(c) Connect the power steering pressure tube with the 2 nuts.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
121. INSTALL VANE PUMP V BELT (See page 14-5)
Page 414 of 969
A86570
From Canister
Vacuum Tank
Actuator Actuator
Vacuum Surge
TankVSV for EVAP
VSV for ACIS
Engine Mounting
Insulator FR
VSV for Active Control
Engine MountCapVSV Vacuum Hose Routing Diagram:
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2130 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
140. CONNECT TRANSMISSION CONTROL CABLE ASSY (See page 40-44)
141. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (See page 17-9)
142. INSTALL GENERATOR BELT ADJUSTING BAR (See page 17-9)
143. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
144. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
145. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
146. INSTALL GENERATOR ASSY (See page 19-21)
147. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
148. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
149. INSTALL INTAKE AIR RESONATOR SUB-ASSY
Torque: 5.0 NVm (51 kgfVcm, 44 in.Vlbf)
150. INSTALL AIR CLEANER INLET NO.1 (See page 19-5)
151. INSTALL AIR CLEANER BRACKET (See page 19-5)
152. INSTALL AIR CLEANER ASSY (See page 19-5)
153. INSTALL AIR CLEANER INLET ASSY (See page 19-5)
154. CHECK CONNECTION OF VACUUM HOSE
155. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
156. INSTALL FRONT WHEELS (See page 14-5)