LEXUS ES300 2005 Repair Manual

141J8-01
A84923
N´m (kgf´cm, ft´lbf)
: Specified torquex3
V-bank Cover Sub-assy
7.9 (81, 70 in.Vlbf)
Front Fender Apron Seal RH
Clip x7
Clip
Radiator Lower Air Deflector
Engine Under Cover No. 1
Engine Under Cover No. 2
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-15
2107 Author
: Date
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARTIAL ENGINE ASSY (3MZ-FE)
COMPONENTS

A84924: Specified torqueBattery Clamp
Sub-assy
Battery
Battery Tray
VSV Connector
Air Cleaner
Inlet Assy
Air Cleaner Inlet
No. 1
Air Cleaner Bracket Air Cleaner CaseAir Cleaner
Filter Element
Sub-assy Air Cleaner Cap
Sub-assyMass
Air Flow Meter
Connector Vacuum Hose
5.0 (51, 44 in.Vlbf)
x2
x2 x3
5.0 (51, 44 in.Vlbf)
5.0 (51, 44 in.Vlbf)
Air Cleaner Hose No. 1
9.0 (92, 80 in.Vlbf)
N´m (kgf´cm, ft´lbf)Vacuum Hose
Intake Air Resonator
Sub-assy
Clip
5.0 (51, 44 in.Vlbf)
5.0 (51, 44 in.Vlbf)
7.5 (76, 66 in.Vlbf)
14-16
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2108 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A84925N´m (kgf´cm, ft´lbf)
: Specified torque
58 (591, 43)
28 (286, 21)
8.4 (85, 74 in.Vlbf)
43 (438, 32)
18 (178, 13)
18 (184, 13)
9.8 (100, 7)
64 (653, 47)
64 (653, 47)
23 (235, 17)
25 (250, 18)
V Belt No. 1
Generator Bracket No. 2
Engine Moving
Control Rod
Generator Assy
Generator Belt Adjusting BarEngine Mounting
Stay No. 2 RH
Fuel Vapor
Feed Hose No. 1
Union to Check
Valve Hose
Heater Inlet
Water Hose
Fuel Pipe
Sub-assy No. 1
Fuel Pipe Clamp No. 1
Transmission Control
Cable Assy
Heater Outlet
Water Hose
Radiator Hose Outlet
Steering Gear Outlet
Return Tube
Radiator Hose Inlet
Oil Reservoir to Pump Hose No. 1
Fan Belt Adjusting
Bar Bracket
25 (250, 18)
25 (250, 18)15 (153, 11)
Oil Cooler Inlet Hose
Oil Cooler Outlet Hose
Radio Setting
Condenser
Compressor and
Magnetic Clutch
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-17
2109 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A84926
N´m (kgf´cm, ft´lbf)
: Specified torque
49 (500, 36)
74 (755, 55)
75 (765, 55)
Steering Intermediate Shaft Assy
Front Suspension Arm
Sub-assy Lower No. 1 LH
Front Axle Hub LH Nut
Tie Rod Assy LH
Speed Sensor Front LH
 Cotter Pin
294 (2,998, 217)
62 (633, 46)
Exhaust Pipe Assy Front
Exhaust Pipe No. 1
Support Bracket Front
8.0 (82, 71 in.Vlbf)
75 (765, 55)
 Exhaust Pipe Gasket
 Non-reusable part33 (337, 24)
35 (360, 26)
Front Stabilizer Link
Assy LH
35 (360, 26)

56 (571, 41)
 Exhaust Pipe
Gasket
33 (337, 24)
Exhaust Pipe No. 1
Support Bracket Rear

 Exhaust Pipe
Gasket
62 (633, 46)
14-18
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2110 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A84927N´m (kgf´cm, ft´lbf)
: Specified torque
7.8 (80, 69 in.Vlbf)
43 (439, 32)
87 (887, 64)
Vane Pump V Belt
Vane Pump Assy
Front Frame Assy
Frame Side Rail Plate
Sub-assy RH
Frame Side Rail Plate
Sub-assy LHFront Suspension Member
Brace Rear RH
Front Suspension Member
Brace Rear LH
43 (439, 32)
95 (969, 70)
85 (867, 63)
32 (326, 24)
95 (969, 70)
85 (867, 63)
32 (326, 24)
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-19
2111 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A84928
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part
64 (650, 47)
64 (653, 47)7.8 (80, 69 in.Vlbf)
41 (420, 30)
21 (214, 15)Automatic Transaxle
Assy
Engine Mounting
Bracket FR
Drive Plate & Torque
Converter Setting Bolt
Flywheel Housing Under Cover
Front Drive
Shaft Assy LH  Front Drive Shaft LH Hole
Snap Ring Drive Shaft Bearing
Bracket Hole Snap RingFront Drive Shaft Assy RH
64 (653, 47)
Starter Assy
32 (330, 24)46 (469, 34)
37 (380, 26)
9.8 (100, 7)
x5
37 (379, 27)
Exhaust Pipe Support Bracket No. 1
Drive Shaft Bearing Bracket
14-20
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2112 Author
: Date
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A86169
: Specified torque
 Non-reusable part Air Surge Tank to
Intake Manifold Gasket
8.0 (80, 71 in.Vlbf)
83 (846, 61)
15 (153, 11)
15 (153, 11)
8.4 (86, 74 in.Vlbf)15 (153, 11)
15 (153, 11)
28 (286, 21)
20 (199, 14)
28 (286, 21)
8.0 (82, 71 in.Vlbf)
20 (199, 14)
20 (199, 14)
Emission Control Valve Set
Emission Control
Valve Bracket
Engine Hanger No. 1Surge Tank Stay No. 1Surge Tank
Stay No. 2
Intake Air Surge Tank
Intake Manifold
 Intake Manifold to
Head Gasket No. 1
 Intake Manifold to
Head Gasket No. 2 Water Outlet
Ignition Coil Assy
Drive Plate
Spacer Front
Drive Plate & Ring Gear
Sub-assyDrive Plate
Spacer Rear
x8
N´m (kgf´cm, ft´lbf)
15 (153, 11)x2
x5 x4
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
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2113 Author
: Date
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A86170
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part O-ring
Manifold Converter
Insulator No. 3 Exhaust Manifold
Converter Sub-assy
No. 2 Manifold Stay No. 2
Compressor Mounting Bracket No. 1Generator Bracket No. 1Engine Mounting Bracket RH Engine Oil Pressure
Switch Assy Exhaust Manifold to
Head LH Gasket
Exhaust Manifold
Heat Insulator
No. 2 Pump BracketKnock Sensor
Thermostat
Water Inlet Pipe  O-ringWater Inlet
 Exhaust Manifold to
Head Gasket
Exhaust Manifold
Heat Insulator No. 1
Exhaust Manifold Sub-assy RH
58 (591, 43)
54 (551, 40)
15 (153, 11)
32 (326, 24)
49 (500, 36)
8.5 (87, 75 in.Vlbf)
20 (199, 14)8.0 (82, 71 in.Vlbf)
20 (199, 14)
8.5 (87, 75 in.Vlbf)
8.5 (87, 75 in.Vlbf)49 (500, 36)
25 (250, 18)
49 (500, 36)
x3
x6
x3
x3
x6
49 (500, 36)
14-22
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2114 Author
: Date
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78304
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part O-ring O-ring8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
8.0 (80, 71 in.Vlbf)
8.0 (80, 71 in.Vlbf)
25 (250, 18)
Spark Plug
Ventilation Valve
Sub-assyCylinder Head
Cover Sub-assy
Cylinder Head
Cover Gasket
VVT Sensor Spark Plug
Tube Gasket
 O-ringOil Filler Cap Sub-assy
Oil Filler
Cap Gasket
Cylinder Head
Cover
Sub-assy LH
Cylinder Head Cover
Gasket No. 2
 Spark Plug
Tube Gasket LH
Camshaft Timing
Oil Control Valve Assy
Oil Level Gage Guide
Oil Level Gage
Sub-assy
x9
x9
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-23
2115 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78305
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)
8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
14-24
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2116 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)