torque LEXUS ES300 2005 Repair Manual

REAR BUCKLE EASE OF USE IMPROVEMENT ± BO011-05 Revised November 9, 2005
Page 8 of 9
E. Install the floor anchor of the rear seat center belt assembly LH with the bolt
facing the arrow mark on the plate toward the front of the vehicle.
Torque: 42 Nm (420 kgfcm, 31 ftlbf)
NOTE:
Ensure that the anchor does NOT run into any protrusions on the floor panel.
FrontProtrusion
Protrusion
F. Check the ELR lock.
Check that the belt locks when pulled out quickly.
15. Install the package tray trim panel assembly.
A.Without Sun Shade:
Engage the 6 claws and 2 clips to install the package tray trim panel assembly.
: Claw
: Clip
Repair
Procedure
(Continued)

PASSENGER AIRBAG INDICATOR LAMP ± EL002-05 February 22, 2005
Page 2 of 2
MODELPLANTDRIVETRAINPRODUCTION CHANGE EFFECTIVE VIN
ES 330Tsutsumi2WDJTHBA30G#50024130ES 330Kanto2WDJTHBA30G#55068000
TMK2WDJTJGA3#U#50046500
RX 330
TMK4WDJTJHA3#U#50076003RX 330
TMMC2WD2T2GA3#U#5C021700TMMC4WD2T2HA3#U#5C046800
PREVIOUS PART NUMBERCURRENT PART NUMBERPART NAMEQTY
89952±3301089952±33011
Occupant Detection Computer
1
89952±4801089952±48011Occupant Detection Computer1
SPECIAL SERVICE TOOLS (SSTs)PART NUMBERQUANTITY
Lexus Diagnostic Tester Kit*010012701
12 Megabyte Diagnostic Tester Program Card
with version 12.01a Software (or later)*01002593-0051
Occupant Seat Weight Set*
00002±09077±011
* Essential SSTs.
NOTE:
Additional Diagnostic Tester Kits, Program Cards, or other SSTs may be ordered by
calling SPX/OTC at 1-800-933-8335.
1. Unfasten passenger seat and rock the assembly back providing access to the
underside of the seat. For information to unfasten the passenger seat, refer to the
Technical Information System (TIS): 2004 ± 2005 model year ES 330 or RX 330
Repair Manual:
Seat: Front Seat Assembly LH: Overhaul.
2. Disconnect the negative terminal of the vehicle battery.
3. Disconnect electrical connectors from Occupant Detection ECU.
4. Remove and replace the Occupant Detection ECU.
5. Reinstall the seat assembly. For more information, refer to TIS: 2004 ± 2005 model
year ES 330 or RX 330 Repair Manual:
Seat: Front Seat Assembly LH: Overhaul.
Torque: 36.8 Nm (375 kgfcm, 27 ftlbf)
6. Reconnect the negative terminal of the vehicle battery.
7. Perform Zero Point Calibration and Sensitivity Check following prompts in the
Diagnostic tool found under the Occupant Detect menu item (refer to
TSIB No. EL007±03, ª
Occupancy Classification System Calibration
(DTC B1150 & B1650)
.º
8. Reinitialize systems affected by the disconnection of the vehicle battery.
Production
Change
Information
Parts
Information
Required
SSTs
Repair
Procedure

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 9 of 9
INSTALLATION OF RUBBER BODY PLUGS
The ES 330 is provided with front and rear torque box holes to tie down the vehicle by
wire or carrier truck transportation.
Four (4) rubber body plugs are included in the glove compartment at the assembly plant.
Install them into the two (2) front and two (2) rear torque box holes during Pre±Delivery
Service (PDS).
NOTE:
If the rubber body plugs are not securely installed, road (tire) noise will transfer to the
vehicle interior through the torque box holes and rust could occur inside the torque
boxes by water entry.
Front Torque Box Hole Rear Torque Box Hole
FrontFront
ITEM NO. 6:
Introduction
Installation
Procedure

Lexus Supports ASE CertificationPage 1 of 1
Title:
INSTALLATION OF RUBBER BODY
PLUGS DURING PDS
Models:
'05 ± '06 ES 330
Technical Service
Information Bulletin
August 25, 2005
PD035-05
The ES 330 is equipped with front and rear torque box holes to tie down the vehicle
during transportation. Rubber body plugs need to be installed during Pre-Delivery
Service (PDS).
2005 ± 2006 model year ES 330 vehicles.
Four (4) rubber body plugs are included in the glove compartment at the assembly plant.
Install them into the two (2) front and two (2) rear torque box holes located under the
vehicle on both sides.
NOTE:
If the rubber body plugs are NOT securely installed, road (tire) noise will transfer to
the vehicle interior through the torque box holes and rust could occur inside the
torque boxes by water entry.
Front Torque Box Hole Rear Torque Box Hole
FrontFront
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRE-DELIVERY SERVICE
Introduction
Applicable
Vehicles
Installation
Procedure
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 1
Title:
TIRE POSITIONING BEFORE NEW
VEHICLE DELIVERY
Models:
'05 ± '06 All Lexus
Technical Service
Information Bulletin
March 2, 2005
PG002-05
During the manufacturing process, tire characteristics are measured. Tires are then
mounted on the vehicle as matched sets to help reduce conditions such as pulling or
drifting. If the wheels are replaced or refinished before vehicle delivery, it is important
that the tires remain on the vehicle in the same location and in the same direction
of rotation.
Please refer to the following procedure to ensure that the original tires stay in the same
location on the vehicle.
All 2005 ± 2006 model year Lexus vehicles.
1. Mark the tire installation position on the inward facing tire sidewall.
Example: Front Right = FR, Front Left = FL, Rear Right = RR, Rear Left = RL
2. Install the original tires on the new or refinished wheels with the marked side
facing inwards.
3. Place the tire/wheel assemblies on the vehicle in the marked positions.
NOTE:
Torque the wheel nuts to the proper torque value in sequence.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRODUCT GENERAL INFORMATION
Introduction
Applicable
Vehicles
Installation
Procedure
Warranty
Information

REPAIR MANUAL SUPPLEMENT: VEHICLE PULLING TO ONE SIDE ± ST004-01 RevisedDecember 21, 2001
Page 10 of 11
STEP 3:
Adjust cross camber to eliminate vehicle pulling.
HINT:
If the tires are placed in the positions they were in during tire rotation when the least
amount of vehicle pulling occurred, wheel alignment can be performed with a minimal
amount of adjustment.
WHEN VEHICLE PULLS TO LEFTWHEN VEHICLE PULLS TO RIGHT
Increase right front camber and decrease left
front camber until vehicle pulling is eliminatedIncrease left front camber and decrease right
front camber until vehicle pulling is eliminated
NOTE:
Keep the cross camber within 1
or less.
Keep the camber of each wheel within specifications (+/±45' of center value).
If adjustment exceeds the specifications, uneven tire wear will result.
5. Camber Adjustment Method
NOTE:
After the camber has been adjusted,
inspect the toe±in.
NOTE:
The method of camber adjustment
differs for different models, so please
refer to the repair manual of the
vehicle involved. (This is a sample
from the RX 300 Repair Manual).
A. Remove the front wheels and
ABS speed sensor clamp.
B. Remove the two nuts on the lower
side of the shock absorber.
C. Coat the threads of the nuts with
engine oil.
D. Temporarily install the two nuts.
E. Adjust the camber by pushing or
pulling the lower side of the shock
absorber in the direction in which
the camber adjustment is
required.
F. Tighten the nuts.
Torque: 210 Nm
(2,150 kgfcm, 155 ftlbf)
Repair
Procedures
(Continued)
1
2

REPAIR MANUAL SUPPLEMENT: VEHICLE PULLING TO ONE SIDE ± ST004-01 RevisedDecember 21, 2001
Page 11 of 11
G. Install the front wheels.
Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)
H. Check the camber.
NOTE:
Adjusting value for the set bolts
is
6' ± 30' (0.1
± 0.5
).
When making an adjustment of more
than 45', replace the upper and lower
steering knuckle set bolts with the
adjusting bolts
. If the camber is not
within the specification, use the table
shown to estimate how much
additional camber adjustment will be
required, and select the appropriate
camber adjusting bolt.
I. Follow steps 5±a through 5±h
again. Between steps 5±b and
5±c, exchange one or two
selected bolts.
HINT:
When exchanging the two bolts,
exchange one bolt each time.
If Vehicle Pull Is Eliminated: Repair Is Now Complete.
If Vehicle Is Still Pulling: Contact Your Regional Office For Further Assistance.
Repair
Procedures
(Continued)