wheel LEXUS ES300 2005 Workshop Manual

A84928
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part
64 (650, 47)
64 (653, 47)7.8 (80, 69 in.Vlbf)
41 (420, 30)
21 (214, 15)Automatic Transaxle
Assy
Engine Mounting
Bracket FR
Drive Plate & Torque
Converter Setting Bolt
Flywheel Housing Under Cover
Front Drive
Shaft Assy LH  Front Drive Shaft LH Hole
Snap Ring Drive Shaft Bearing
Bracket Hole Snap RingFront Drive Shaft Assy RH
64 (653, 47)
Starter Assy
32 (330, 24)46 (469, 34)
37 (380, 26)
9.8 (100, 7)
x5
37 (379, 27)
Exhaust Pipe Support Bracket No. 1
Drive Shaft Bearing Bracket
14-20
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2112 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

141J9-02
A60072
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-29
2121 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 11-1)
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. REMOVE FRONT WHEELS
4. REMOVE ENGINE UNDER COVER NO.1
5. REMOVE ENGINE UNDER COVER NO.2
6. REMOVE FRONT FENDER APRON SEAL RH
7. DRAIN ENGINE COOLANT (See page 16-9)
8. DRAIN ENGINE OIL (See page 17-20)
9. DRAIN AUTOMATIC TRANSAXLE FLUID (See page 30-8)
10. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
11. REMOVE RADIATOR LOWER AIR DEFLECTOR (See page 19-5)
12. REMOVE BATTERY
13. REMOVE BATTERY TRAY
14. REMOVE AIR CLEANER INLET ASSY (See page 19-5)
15. REMOVE AIR CLEANER ASSY (See page 19-5)
16. REMOVE AIR CLEANER BRACKET (See page 19-5)
17. REMOVE AIR CLEANER INLET NO.1 (See page 19-5)
18. REMOVE INTAKE AIR RESONATOR SUB-ASSY
(a) Remove the clip and bolt, then remove the intake air resonator.
19. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
20. REMOVE GENERATOR ASSY (See page 19-21)
21. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
22. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
23. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
24. REMOVE GENERATOR BELT ADJUSTING BAR (See page 17-9)
25. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (See page 17-9)
26. SEPARATE TRANSMISSION CONTROL CABLE ASSY (See page 40-44)
27. DISCONNECT UNION TO CHECK VALVE HOSE
28. DISCONNECT FUEL VAPOR FEED HOSE NO.1
29. DISCONNECT FUEL PIPE SUB-ASSY NO.1 (See page 11-1)
30. DISCONNECT HEATER INLET WATER HOSE
31. DISCONNECT HEATER OUTLET WATER HOSE
32. DISCONNECT RADIATOR HOSE INLET
33. DISCONNECT RADIATOR HOSE OUTLET
34. DISCONNECT OIL COOLER INLET HOSE
35. DISCONNECT OIL COOLER OUTLET HOSE
36. DISCONNECT OIL RESERVOIR TO PUMP HOSE NO.1

A86570
From Canister
Vacuum Tank
Actuator Actuator
Vacuum Surge
TankVSV for EVAP
VSV for ACIS
Engine Mounting
Insulator FR
VSV for Active Control
Engine MountCapVSV Vacuum Hose Routing Diagram:
14-38
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2130 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
140. CONNECT TRANSMISSION CONTROL CABLE ASSY (See page 40-44)
141. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (See page 17-9)
142. INSTALL GENERATOR BELT ADJUSTING BAR (See page 17-9)
143. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
144. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
145. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
146. INSTALL GENERATOR ASSY (See page 19-21)
147. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
148. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
149. INSTALL INTAKE AIR RESONATOR SUB-ASSY
Torque: 5.0 NVm (51 kgfVcm, 44 in.Vlbf)
150. INSTALL AIR CLEANER INLET NO.1 (See page 19-5)
151. INSTALL AIR CLEANER BRACKET (See page 19-5)
152. INSTALL AIR CLEANER ASSY (See page 19-5)
153. INSTALL AIR CLEANER INLET ASSY (See page 19-5)
154. CHECK CONNECTION OF VACUUM HOSE
155. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
156. INSTALL FRONT WHEELS (See page 14-5)

- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-39
2131 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
157. ADD AUTOMATIC TRANSAXLE FLUID
158. ADD ENGINE OIL (See page 17-20)
159. ADD COOLANT (See page 16-9)
160. ADD POWER STEERING FLUID
161. BLEED POWER STEERING FLUID
162. INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40-1)
163. CHECK FOR ENGINE OIL LEAKS
164. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
165. CHECK POWER STEERING FLUID LEAKAGE
166. INSPECT FOR FUEL LEAKS
167. CHECK FOR EXHAUST GAS LEAKS
168. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)
169. INSPECT STEERING WHEEL CENTER POINT
170. INSPECT IGNITION TIMING (See page 14-1)
SST 09843-18040
171. INSPECT ENGINE IDLE SPEED (See page 14-1)
172. INSPECT CO/HC (See page 14-1)
173. CHECK ABS SPEED SENSOR SIGNAL (See page 05-420, 05-471)
174. SYSTEM INITIALIZATION (See page 19-15)

141JB-01
A78546
A52344
P18816
A78755
SST
- ENGINE MECHANICALTIMING BELT (3MZ-FE)
14-79
2171 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. REMOVE FRONT WHEEL RH
2. REMOVE FRONT FENDER APRON SEAL RH
3. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
4. REMOVE VANE PUMP V BELT (See page 14-5)
5. REMOVE ENGINE MOVING CONTROL ROD
(a) Remove the reserve tank cap.
(b) Remove the 4 bolts, engine moving control rod and brack-
et.
6. REMOVE ENGINE MOUNTING STAY NO.2 RH
(a) Remove the bolt, engine mounting stay No. 2 and engine
mounting bracket No. 2.
7. REMOVE GENERATOR BRACKET NO.2
(a) Remove the nut and generator bracket.
8. REMOVE CRANKSHAFT PULLEY
(a) Using SST, loosen the pulley bolt.
SST 09213-54015 (91651-60855), 09330-00021

A78546
A
B
A
A 14-86
- ENGINE MECHANICALTIMING BELT (3MZ-FE)
2178 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
24. INSTALL ENGINE MOVING CONTROL ROD
(a) Install the engine moving control rod and bracket with the
4 bolts.
Torque:
64 NVm (653 kgfVcm, 47 ftVlbf) for bolt A
23 NVm (235 kgfVcm, 17 ftVlbf) for bolt B
25. INSTALL VANE PUMP V BELT (See page 14-5)
26. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
27. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
28. INSTALL FRONT WHEEL RH (See page 14-5)

141JD-01
A78761
RH:
SST
A78762
SSTLH:
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-93
2185 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. DRAIN ENGINE COOLANT (See page 16-9)
3. REMOVE FRONT WHEEL RH
4. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
5. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
6. REMOVE AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
7. REMOVE EMISSION CONTROL VALVE SET (See page 11-13)
8. REMOVE INTAKE AIR SURGE TANK (See page 11-13)
9. REMOVE IGNITION COIL ASSY
10. REMOVE CYLINDER HEAD COVER SUB-ASSY (See page 14-7)
11. REMOVE FRONT FENDER APRON SEAL RH
12. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
13. REMOVE VANE PUMP V BELT (See page 14-5)
14. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
15. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
16. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
17. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
18. REMOVE TIMING BELT NO.1 COVER
19. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
20. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
21. REMOVE TIMING BELT GUIDE NO.2
22. REMOVE TIMING BELT (See page 14-79)
23. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
24. REMOVE CAMSHAFT TIMING PULLEY
(a) Using SST, remove the bolt and RH timing pulley.
SST 09960- 10010 (09962- 01000, 09963- 01000),
09249-63010
(b) Using SST, remove the bolt and LH timing pulley.
SST 09960-10010 (09962-01000, 09963-01000)
HINT:
Arrange the camshaft timing pulleys (RH and LH sides) so that
they can be returned to the original locations when reassem-
bling.

14-102
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
2194 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
55. INSTALL INTAKE AIR SURGE TANK (See page 11-13)
56. INSTALL EMISSION CONTROL VALVE SET (See page 11-13)
57. INSTALL AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
58. CHECK CONNECTION OF VACUUM HOSE (See page 14-29)
59. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
60. INSTALL FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
61. INSTALL FRONT WHEEL RH (See page 14-5)
62. ADD ENGINE COOLANT (See page 16-9)
63. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
64. SYSTEM INITIALIZATION (See page 19-15)

141JF-01
A78710Align
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
14-107
2199 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. DRAIN ENGINE COOLANT (See page 16-9)
3. REMOVE FRONT WHEEL RH
4. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
5. REMOVE RADIATOR HOSE INLET
6. REMOVE IGNITION COIL ASSY
7. REMOVE CYLINDER HEAD COVER SUB-ASSY LH (See page 14-7)
8. REMOVE FRONT FENDER APRON SEAL RH
9. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
10. REMOVE VANE PUMP V BELT (See page 14-5)
11. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
12. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
13. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
14. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
15. REMOVE TIMING BELT NO.1 COVER
16. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
17. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
18. REMOVE TIMING BELT GUIDE NO.2
19. REMOVE TIMING BELT (See page 14-79)
20. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
21. REMOVE CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
22. REMOVE TIMING BELT NO.3 COVER (See page 14-93)
23. REMOVE NO.3 CAMSHAFT SUB-ASSY
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept level while being removed. If the
camshaft is not kept level, the cylinder head or camshaft
may be damaged. To avoid this, the following steps must
be carried out.
(a) Align the timing marks (1 dot marks) of the camshaft drive
and driven gears by turning the camshaft with a wrench.

- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
14-1 11
2203 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
34. INSPECT TIMING BELT (See page 14-79)
35. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
36. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
37. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
38. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
39. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
40. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
41. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
42. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
43. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
44. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
45. INSPECT VALVE CLEARANCE (See page 14-7)
46. ADJUST VALVE CLEARANCE (See page 14-7)
SST 09248-55040 (09248-05410, 09248-05420)
47. INSTALL VANE PUMP V BELT (See page 14-5)
48. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
49. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
50. INSTALL CYLINDER HEAD COVER SUB-ASSY LH (See page 14-7)
51. INSTALL IGNITION COIL ASSY (See page 14-7)
52. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
53. INSTALL FRONT WHEEL RH (See page 14-5)
54. ADD ENGINE COOLANT (See page 16-9)
55. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
56. SYSTEM INITIALIZATION (See page 19-15)