check engine LEXUS GS400 2000 Service Owner's Manual

I04084
A
D
CB BE±96
± BODY ELECTRICALCOMBINATION METER
2397 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
6. INSPECT SPEEDOMETER ON±VEHICLE
Using a speedometer tester, inspect the speedometer for allow-
able indication error and check the operation of the odometer.
HINT:
Tire wear and tire over or under inflation will increase the indica-
tion error.
USA (mph)CANADA (km/h)
Standard indication Allowable range Standard indication Allowable range
20 18 ± 24 20 17 ± 24
40 38 ± 44 40 38 ± 46
60 56 ± 66 60 57.5 ± 67
80 78 ± 88 80 77 ± 88
100 98 ± 110 100 96 ± 109
120 118 ± 132 120 115 ± 130
140 134 ± 151.5
160 153 ± 173
If error is excessive, replace the speedometer.
7. INSPECT SPEEDOMETER RESISTANCE
Measure the resistance between terminals with fixing pointer to
the stopper.
Tester connectionResistance (W)
A ± B140 ± 185
C ± D130 ± 175
If resistance value is not as the specified, replace the meter.
8. INSPECT TACHOMETER/
ON±VEHICLE
(a) Connect a tune±up test tachometer, and start the engine.
NOTICE:

Reversing the connection of the tachometer will dam-
age the transistors and diodes inside.

When removing or installing the tachometer, be care-
ful not to drop or subject it to heavy shocks.
(b) Compare the tester and tachometer indications.
DC 13.5 V 25 °C at (77°F)
Standard indicationAllowable range
700630 ± 770
1,000900 ± 1,100
2,0001,850 ± 2,150
3,0002,800 ± 3,200
4,0003,800 ± 4,200
5,0004,800 ± 5,200
6,0005,750 ± 6,250
7,0006,700 ± 7,300

I04091
F
E1
2
1/2
I04094
A
D
C
B
I01277
Battery Ignition
SwitchWarning Light
Wire Harness Side
1 BE±98
± BODY ELECTRICALCOMBINATION METER
2399 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
13. INSPECT FUEL SUB SENDER GAUGE RESISTANCE
Measure the resistance between terminals 1 and 2 for each
float position.
Float position mm (in.)Resistance (W)
F: Approx. 9.5 (0.37) ± 3 (0.12)Approx. 2.0 ± 1.0
1/2: Approx. 110.5 (4.35) ± 3 (0.12)Approx. 33.0 ± 3.0
E: Approx. 206.5 (8.13) ± 3 (0.12)Approx. 61.3 ± 1.0
If resistance value is not as specified, replace the sub sender
gauge.
14. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE OPERATION (See page DI±754)
15. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE RESISTANCE
Measure the resistance between terminals with fixing pointer to
the stopper.
Tester connectionResistance (W)
A ± B140 ± 185
C ± D130 ± 175
If resistance value is not as specified, replace the receiver
gauge.
HINT:
This circuit includes the diode.
If resistance value is not as specified, replace the receiver
gauge.
16. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Disconnect the connector from the warning switch and
ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON and check that the warning
light lights up.
If the warning light does not light up, test the bulb.

I01278
I01279
Battery Ignition
SwitchWarning Light
I04095
OFF
ON
I04096
± BODY ELECTRICALCOMBINATION METER
BE±99
2400 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
17. INSPECT LOW OIL PRESSURE SWITCH CONTINUITY
(a) Disconnect the connector from the switch.
(b) Check that continuity exists between terminal and ground
with the engine stopped.
(c) Check that no continuity exists between terminal and
ground with the engine running.
HINT:
Oil pressure should be over 24.5 kPa (0.25 kgf/cm
2, 3.55 psi).
If operation is not as specified, replace the switch.
18. INSPECT BRAKE WARNING LIGHT
(a) Disconnect the connector from the brake fluid warning
switch.
(b) Release the parking brake pedal.
(c) Connect the terminals on the wire harness side of the lev-
el warning switch connector.
(d) Start the engine, check that the warning light lights up.
If the warning light does not light up, test the bulb or wire har-
ness.
19. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
CONTINUITY
(a) Remove the reservoir tank cap and strainer.
(b) Disconnect the connector.
(c) Check that no continuity exists between the terminals with
the switch OFF (float up).
(d) Use siphon, etc. to take fluid out of the reservoir tank.
(e) Check that continuity exists between the terminals with
the switch ON (float down)
(f) Pour the fluid back in the reservoir tank.
If operation is not as specified, replace the switch.
20. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
CIRCUIT (See page DI±835)
21. INSPECT PARKING BRAKE SWITCH CONTINUITY
(a) Check that continuity exists between the terminal and
switch body with the switch ON (switch pin released).
(b) Check that no continuity exists between the terminal and
switch body with the switch OFF (switch pin pushed in).
If operation is not as specified, replace the switch or inspect
ground point.
22. INSPECT PARKING BRAKE SWITCH CIRCUIT
(See page DI±796)

I04097
Battery Ignition
SwitchWarning Light
Wire Harness Side
I04098
Wire Harness Side
I04099
BatteryIgnition
SwitchWarning Light
Wire Harness Side BE±100
± BODY ELECTRICALCOMBINATION METER
2401 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
23. INSPECT REAR LIGHTS WARNING LIGHT
(See page DI±841)
(a) Disconnect the connector from the light failure sensor and
ground terminal 3 on the wire harness side connector.
(b) Start the engine, check that the warning light lights up.
If the warning light does not light up, inspect the bulb or wire har-
ness.
24. INSPECT LIGHT FAILURE SENSOR CIRCUIT
Disconnect connector from the light failure sensor and inspect
the connectors on the wire harness side as follows.
Tester connectionConditionSpecified condition
1 ± GroundConstantContinuity *
2 ± GroundConstantContinuity *
6 ± GroundConstantContinuity *
7 ± GroundConstantContinuity *
11 ± GroundConstantContinuity
12 ± GroundConstantContinuity *
5 ± GroundLight control switch OFFNo voltage
5 ± GroundLight control switch in TAIL or HEADBattery positive voltage
8 ± GroundIgnition switch in LOCK or ACCNo voltage
8 ± GroundIgnition switch ONBattery positive voltage
9, 10 ± GroundStop light switch OFFNo voltage
9, 10 ± GroundStop light switch ONBattery positive voltage
*: There is resistance because this circuit is grounded through
the bulb.
If circuit is as specified, replace the relay.
If circuit is not as specified, wiring diagram and inspect the cir-
cuits connected to other parts.
25. INSPECT ENGINE OIL LEVEL WARNING LIGHT
(a) Disconnect the connector from the switch.
(b) Run the engine.
(c) Turn the ignition switch ON, check that the warning light
lights up approximatery 40 seconds later.
If the warning light does not light up, inspect bulb or wire har-
ness.

I04102
ON OFF
I04103
ON OFF
I04104
Wire Harness Side
I01286
BatteryWarning Light
± BODY ELECTRICALCOMBINATION METER
BE±101
2402 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
26. INSPECT ENGINE OIL LEVEL WARNING SENSOR
(a) Check that continuity exists between terminals with the
switch to below 40 °C (104 °F). (Warning switch ON)
(b) Heat the switch to above 60 °C (140 °F) in an oil bath.
(c) Check that there is continuity between terminals with the
switch ON (float up).
(d) Check that there is no continuity between terminals with
the switch OFF (float down).
If operation is not as specified, replace the switch.
27. INSPECT ENGINE OIL LEVEL WARNING SENSOR
CIRCUIT
Disconnect the switch connector and inspect the connector on
wire harness side, as shown.
Tester connectionConditionSpecified condition
2 ± GroundConstantContinuity
If continuity is not as specified, inspect the wire harness or
ground point.
28. INSPECT OPEN DOOR WARNING LIGHT
Disconnect the connector from the door courtesy switch and
ground terminal 1 on the wire harness side, and check that the
warning light lights up.
If the warning light does not light up, inspect the bulb or wire har-
ness.
29. INSPECT DOOR COURTESY SWITCH CONTINUITY
AND CIRCUIT (See page BE±60)

I04105
Dark
(10k W)Bright
(0W)
4
5
I01322
Battery Ignition
SwitchWarning Light
2 1 Wire Harness Side
I01323
1 2 OFF
ON
I01328
Battery Ignition
SwitchWarning Light
2 1 Wire Harness Side
I04107
12
4
OFF
ON BE±102
± BODY ELECTRICALCOMBINATION METER
2403 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
30. INSPECT LIGHT CONTROL RHEOSTAT OPERATION
Gradually, turn the rheostat knob from the bright side to dark
side and check that the resistance decreases from 10 kW to 0
W between terminal 4 and 5. (Rheostat knob turned to clock-
wise)
If operation is not as specified, replace the rheostat light control.
31. INSPECT WINDOW WASHER LEVEL WARNING
LIGHT
(a) Disconnect the connector from the warning switch and
ground terminal on the wire harness side connector.
(b) Engine running and check that the warning light lights up.
If the warning light does not light up, inspect the bulb or wire har-
ness.
32. INSPECT WINDOW WASHER LEVEL WARNING
SWITCH CONTINUITY
(a) Check that no continuity exists between the terminals with
the switch OFF (float up).
(b) Check that continuity exists between the terminals with
the switch ON (float down).
If operation is not as specified, replace the switch or inspect
ground point.
33. INSPECT SEAT BELT WARNING LIGHT
(a) Disconnect the connector from the retractor switch and
ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON and check that the warning
light lights up.
If the warning light does not light up, inspect the bulb or wire har-
ness.
34. INSPECT SEAT BELT BUCKLE SWITCH CONTINUITY
(a) Check that continuity exists between the terminals 1 and
4 on the switch side connector with the switch ON (belt
fastened).
(b) Check that continuity exists between the terminals 2 and
4 on the switch side connector with the switch OFF (belt
unfastened).
If operation is not as specified, replace the switch.

F04707
F02829
± BRAKEHYDRAULIC BRAKE BOOSTER
BR±45
2153 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(8) Release the MAIN push switch, and check that the
brake pedal can be depressed.
If the pedal cannot be depressed, replace the hydraulic brake
booster.
(9) Release the brake pedal.
(k) Inspect the left front ABS solenoid operation.
(1) Turn the selector switch to ºLHº position.
(2) Push and hold in the MAIN push switch and ºSA1º
switch simultaneously, depress and hold the brake
pedal with stable force.
NOTICE:
Do not keep the MAIN push switch and ºSA1º switch
pushed down for more than 10 seconds. When operating
it continuously, set the interval of more than 20 seconds.
(3) Check that the brake pedal cannot be depressed.
If the pedal can be depressed, replace the hydraulic brake
booster.
(4) Release the MAIN push switch and ºSA1º switch si-
multaneously, and check that the brake pedal can
be depressed.
If the pedal cannot be depressed, replace the hydraulic brake
booster.
(5) Release the brake pedal.
(6) Depress and hold the brake pedal with stable force,
push and hold in MAIN push switch.
NOTICE:
Do not keep the MAIN push switch pushed down for more
than 10 seconds. When operating it continuously, set the
interval of more than 20 seconds.
(7) Check that the brake pedal cannot be depressed.
If the pedal can be depressed, replace the hydraulic brake
booster.
(8) Release the MAIN push switch, and check that the
brake pedal can be depressed.
If the pedal cannot be depressed, replace the hydraulic brake
booster.
(9) Release the brake pedal.
(l) Turn the ignition switch OFF, then reconnect the connec-
tor of sub±wire harness from the one with label of
ºFRONTº to ºREARº.
(m) Place ºSHEET Gº of ºREARº on the actuator checker.
(n) Jack up and support the vehicle.
(o) Start the engine and run it at idle.

F02830
F02831
BR±46
± BRAKEHYDRAULIC BRAKE BOOSTER
2154 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(p) Inspect the rear TRAC & VSC solenoid.
(1) Release the parking brake pedal and shift the shift
lever to ºLº position.
(2) Push and hold the ºSA3º switch and ºSTRº switch
simultaneously.
NOTICE:

Do not keep the ºSTRº switch pushed down for more
than 10 seconds.

Do not keep the ºSA3º switch pushed down for more
than 5 seconds.

When operating it continuously, set the interval of
more than 20 seconds.
(3) Check that the rear wheels stop.
If the rear wheels rotate, replace the hydraulic brake booster.
(4) Release the ºSA3º switch and ºSTRº switch simulta-
neously.
(5) Check that the rear wheels rotate.
If the rear wheels stop, replace the hydraulic brake booster.
(q) Inspect the right rear ABS solenoid.
(1) Turn the selector switch to ºRHº position.
(2) Depress the brake pedal several times and release
the brake pedal when the pump begins rotating.
Wait until the pump stops.
(3) Turn the ignition switch OFF.
(4) Depress the brake pedal with a force of 343 N (35
kgf, 77 lbf), record the fluid surface in the reservoir
tank of the hydraulic brake booster.
(5) Press the MAIN push switch for 10 sec., and check
that the fluid surface in the reservoir tank of the hy-
draulic brake booster does not rise up at this time.
If the fluid surface level rises up, replace the hydraulic brake
booster.
NOTICE:
Do not press MAIN push switch for more than 10 sec. When
operating the switch continuously, do it an interval of more
than 20 seconds.
(6) Start the engine and run it at idle.
(7) Depress the brake pedal.
(8) Release the parking brake pedal and shift the shift
lever to ºLº position.
(9) Once, release the brake pedal. After depressing the
brake pedal with stable force, then push and hold
MAIN push switch.
(10) Check that the right rear wheel rotates.
If the right rear wheel stops, replace the hydraulic brake boost-
er.

F02832
± BRAKEHYDRAULIC BRAKE BOOSTER
BR±47
2155 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(r) Inspect the left rear ABS solenoid.
(1) Turn the selector switch to ºLHº position.
(2) Depress the brake pedal several times and release
the brake pedal when the pump begins rotating.
Wait until the pump stops.
(3) Turn the ignition switch OFF.
(4) Depress the brake pedal with a force of 343 N (35
kgf, 77 lbf), record the fluid surface in the reservoir
tank of the hydraulic brake booster.
(5) Press the MAIN push switch for 10 sec., and check
that the fluid surface in the reservoir tank of the hy-
draulic brake booster does not rise up at this time.
If the fluid surface level rises up, replace the hydraulic brake
booster.
NOTICE:
Do not press MAIN push switch for more than 10 sec. When
operating the switch continuously, do it an interval of more
than 20 seconds.
(6) Start the engine and run it at idle.
(7) Depress the brake pedal.
(8) Release the parking brake pedal and shift the shift
lever to ºLº position.
(9) Once, release the brake pedal. After depressing the
brake pedal with stable force, then push and hold
MAIN push switch.
(10) Check that the left rear wheel rotates.
If the left rear wheel stops, replace the hydraulic brake booster.
(s) Stop the engine and lower the vehicle.
(t) Remove the ºSHEET Gº (SST) and disconnect the actua-
tor checker (SST) and sub±wire harness S (SST) from the
hydraulic brake booster.
(u) Connect the 2 connectors to the actuator.
(v) Clear the DTC (See page DI±389).

F02847
Stop Light Switch
Push Rod
Pedal HeightBR0JB±07
F02849
Pedal Freeplay
± BRAKEBRAKE PEDAL
BR±9
2117 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
BRAKE PEDAL
ON±VEHICLE INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from asphalt sheet:
150.0 ± 160.0 mm (5.906 ± 6.299 in.)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
(a) Remove the No. 1 under cover, end pad, No. 1 safety pad
and No. 7 heater to register duct (See page BO±88).
(b) Disconnect the connector from the stop light switch.
(c) Loosen the stop light switch lock nut and remove the stop
light switch.
(d) Loosen the push rod lock nut.
(e) Adjust the pedal height by turning the pedal push rod.
(f) Tighten the push rod lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(g) Install the stop light switch.
(h) Push in the brake pedal 5 ± 15 mm (0.20 ± 0.59 in.), turn
the stop light switch to lock the nut in the position where
the stop light goes off.
(i) Connect the connector to the stop light switch.
(j) After installation, push in the brake pedal 5 ± 15 mm (0.20
± 0.59 in.), check that stop light lights up.
(k) After adjusting the pedal height, check the pedal freeplay.
(l) Install the No. 7 heater to register duct, No. 1 safety pad,
end pad and No. 1 under cover.
3. CHECK PEDAL FREEPLAY
(a) Stop the engine and depress the brake pedal more than
40 times until there is no more pressure left in the booster.
(b) Push in the pedal by hand until the second point of resis-
tance begins to be felt, then measure the distance, as
shown.
Pedal freeplay: 0.2 ± 2.0 mm (0.008 ± 0.079 in.)
If incorrect, check the stop light switch clearance. If the clear-
ance is OK, then troubleshoot the brake system.
Stop light switch clearance:
0.5 ± 2.4 mm (0.020 ± 0.094 in.)
HINT:
The freeplay to the 1st point of resistance is due to the play be-
tween the clevis and pin. It is 0.2 ± 2.0 mm (0.008 ± 0.079 in.)
on the pedal.