check engine LEXUS GS400 2000 Service Service Manual

CO0AI±03
B02071
CO±30
± COOLING (2JZ±GE)ELECTRIC COOLING FAN
1568 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSTALLATION
1. INSTALL ELECTRIC COOLING FAN
(a) Install the electric cooling fan with the 6 bolts.
Torque: 5.0 N´m (50 kgf´cm, 44 in.´lbf)
(b) Connect the upper radiator hose to the radiator.
(c) Connect the ECM outlet duct to the ECM box.
(d) Connect the wire for electric cooling fan to clamp on the
electric cooling fan.
(e) Connect the 2 electric cooling fan connectors.
(f) Connect the radiator reservoir hose to the radiator.
2. INSTALL AIR CLEANER AND MAF METER AS-
SEMBLY
3. INSTALL AIR CLEANER INLET
4. FILL WITH ENGINE COOLANT
5. START ENGINE AND CHECK FOR COOLANT LEAKS

B02035
ECT Switch
Connector
ECT
Switch
O±Ring
CO0AJ±01
P05962
Ohmmeter
± COOLING (2JZ±GE)ENGINE COOLANT TEMPERATURE (ECT) SWITCH
CO±31
1569 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
ENGINE COOLANT
TEMPERATURE (ECT) SWITCH
INSPECTION
1. DRAIN ENGINE COOLANT
2. REMOVE ECT SWITCH
(a) Disconnect the connector.
(b) Remove the ECT switch.
(c) Remove the O±ring from the ECT switch.
3. INSPECT ECT SWITCH
(a) Using an ohmmeter, check that there is no continuity be-
tween the terminals when the coolant temperature is
above 93°C (199°F).
If there is continuity, replace the switch.
(b) Using an ohmmeter, check that there is continuity be-
tween the terminals when the coolant temperature is be-
low 83°C (181°F).
If there is no continuity, replace the switch.
4. REINSTALL ECT SWITCH
(a) Install a new O±ring to the ECT switch.
(b) Install the ECT switch.
(c) Connect the connector.
5. REFILL WITH ENGINE COOLANT
6. START ENGINE AND CHECK FOR COOLANT LEAKS

EC04X±05
B02023
PCV Valve
P02006Cylinder Head SideClean Hose
P02477
Intake Air
Connector Side
B02817
Side
Line
55° EC±4
± EMISSION CONTROL (2JZ±GE)POSITIVE CRANKCASE VENTILATION (PCV)
SYSTEM
1455 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
POSITIVE CRANKCASE
VENTILATION (PCV) SYSTEM
INSPECTION
1. REMOVE ENGINE COVER
Remove 4 nuts and engine cover.
2. REMOVE PCV VALVE
(a) Disconnect the PCV hose from the PCV valve.
(b) Remove the PCV valve.
3. INSTALL CLEAN HOSE TO PCV VALVE
4. INSPECT PCV VALVE OPERATION
(a) Blow air into the cylinder head side, and check that air
passes through easily.
CAUTION:

Do not suck air through the valve.

Petroleum substances inside the valve are harmful.
(b) Blow air into the intake air connector side, and check that
air passes through with difficulty.
If operation is not as specified, replace the PCV valve.
5. REMOVE CLEAN HOSE FROM PCV VALVE
6. REINSTALL PCV VALVE
The port faces in the direction indicated in the illustration.

S00601
± EMISSION CONTROL (2JZ±GE)POSITIVE CRANKCASE VENTILATION (PCV)
SYSTEMEC±5
1456 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
7. VISUALLY INSPECT HOSES, CONNECTIONS
AND GASKETS
Check for cracks, leaks or damage.
8. REINSTALL ENGINE COVER
Install the engine cover with the 4 nuts.

EC0BD±02
B02709
Gasket
Vacuum
Valve Pressure
Valve
B06544
Vacuum
Gauge
B01982
LEXUS Hand±Held Tester
DLC 3
B06548Battery
± EMISSION CONTROL (2JZ±GE)EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
EC±7
1458 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSPECTION
1. INSPECT LINES AND CONNECTORS
Visually check for loose connections, sharp bends or damage.
2. INSPECT FUEL TANK FILLER PIPE
Visually check for deformation, cracks or fuel leakage.
3. VISUALLY INSPECT FUEL TANK CAP
Check if the cap and/or gasket are deformed or damaged.
If necessary, repair or replace the cap.
4. INSPECT EVAP SYSTEM LINE
(a) Warm up the engine and stop the engine.
Allow the engine to warm up to normal operating tempera-
ture.
(b) Install a vacuum gauge (EVAP control system test equip-
ment vacuum gauge) to the EVAP service port on the
purge line.
(c) LEXUS Hand±Held Tester:
Forced driving of the VSV for the EVAP.
(1) Connect a LEXUS hand±held tester to the DLC3.
(2) Start the engine.
(3) Push the LEXUS hand±held tester main switch ON.
(4) Use the ACTIVE TEST mode on the LEXUS hand±
held tester to operate the VSV for the EVAP.
(d) If you have no LEXUS Hand±Held Tester:
Forced driving of the VSV for the EVAP.
(1) Disconnect the VSV connector for the EVAP.
(2) Connect the positive (+) and negative (±) leads from
the battery to the VSV terminals for the EVAP.
(3) Start the engine.

B06545
B06743Hose ClipperAir Drain Hose
B06546
Pressure
Gauge
Pressure EC±8
± EMISSION CONTROL (2JZ±GE)EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
1459 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(e) Check the vacuum at idle.
Vacuum:
Maintain at 0.368 ± 19.713 in.Hg (5 ± 268 in.Aq) for over
5 seconds
HINT:
If the vacuum does not change, you can conclude that the hose
connecting the VSV to the service port has come loose or is
blocked, or the VSV is malfunctioning.
(f) LEXUS Hand±Held Tester:
Conclude forced driving of the VSV for the EVAP.
(1) Stop the engine.
(2) Disconnect the LEXUS hand±held tester from the
DLC3.
(g) If you have no LEXUS Hand±Held Tester:
Conclude forced driving of the VSV for the EVAP.
(1) Stop the engine.
(2) Disconnect the positive (+) and negative (±) leads
from the battery from the VSV terminals for the
EVAP.
(3) Connect the VSV connector for the EVAP.
(h) Disconnect the vacuum gauge from the EVAP service
port on the purge line.
(i) Connect a pressure gauge to the EVAP service port on
the purge line.
(j) Check the pressure.
(1) Close off the air drain hose at the marked position
of the canister with a hose clipper or similar instru-
ment.
(2) Add the pressure (13.5 ± 15.5 in.Aq) from the EVAP
service port.
Pressure:
2 minutes after the pressure is added, the gauge
should be over 7.7 ± 8.8 in.Aq.
HINT:
If you can't add pressure, you can conclude that the hose con-
necting the VSV
canister
fuel tank has slipped off or the
VSV is open.

EM0D0±01
A00982
CO/HC Meter
± ENGINE MECHANICAL (2JZ±GE)CO/HC
EM±1
1355 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
CO/HC
INSPECTION
HINT:
This check is used only to determine whether or not the idle
CO/HC complies with regulations.
1. INITIAL CONDITIONS
(a) Engine at normal operating temperature
(b) Air cleaner installed
(c) All pipes and hoses of air induction system connected
(d) All accessories switched OFF
(e) All vacuum lines properly connected
(f) SFI system wiring connectors fully plugged
(g) Ignition timing checked correctly
(h) Transmission in neutral position
(i) Tachometer and CO/HC meter calibrated by hand
2. START ENGINE
3. RACE ENGINE AT 2,500 RPM FOR APPROX. 180
SECONDS
4. INSERT CO/HC METER TESTING PROBE AT LEAST
40 cm (1.3 ft) INTO TAILPIPE DURING IDLING
5. IMMEDIATELY CHECK CO/HC CONCENTRATION AT
IDLE AND/OR 2,500 RPM
HINT:
When doing the 2 mode (2,500 rpm and idle) test, follow the
measurement order prescribed by the applicable local regula-
tions.

EM±2
± ENGINE MECHANICAL (2JZ±GE)CO/HC
1356 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
If the CO/HC concentration does not comply with regulations,
troubleshoot in the order given below.
(a) Check heated oxygen sensors operation.
(See page DI±44)
(b) See the table below for possible causes, and then inspect
and correct the applicable causes if necessary.
HCCOPhenomenonCauses
HighNormalRough idle1. Faulty ignitions:

Incorrect timing

Fouled, shorted or improperly gapped plugs

Open or crossed high±tension cords
2. Incorrect valve clearance
3. Leaky intake and exhaust valves
4. Leaky cylinder
HighLowRough idle
(Fluctuating HC reading)1. Vacuum leaks:

PCV hose

Intake manifold

Throttle body

Cylinder head gasket
2. Lean mixture causing misfire
HighHighRough idle
(Black smoke from exhaust)1. Restricted air filter
2. Plugged PCV valve
3. Faulty SFI systems:

Faulty pressure regulator

Faulty ECM

Faulty injector

Faulty throttle position sensor

Faulty mass air flow meter

B01982
LEXUS
Hand±Held
Tester
EM0D3±02
A02667
TC
E1 SST
DLC1
A02668
Igniter
White Lead Wire
A02637
EM±12
± ENGINE MECHANICAL (2JZ±GE)IGNITION TIMING
1366 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
IGNITION TIMING
INSPECTION
1. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
2. CONNECT LEXUS HAND±HELD TESTER OR OBDII
SCAN TOOL
(a) Connect the LEXUS hand±held tester or OBDII scan tool
to the DLC3.
(b) Please refer to the LEXUS hand±held tester or OBDII
scan tool operator's manual for further details.
3. CONNECT TIMING LIGHT TO ENGINE
4. CHECK IDLE SPEED (See page EM±13)
5. INSPECT IGNITION TIMING
(a) Using SST, connect terminals TC and E1 of the DLC1.
SST 09843±18020
(b) Connect the timing light clip to the white lead wire.
NOTICE:
Use a timing light that can detect the primary signal.
(c) Using a timing light, check the ignition timing.
Ignition timing: 10 ± 2° BTDC @ idle
(Transmission in neutral position)
(d) Remove the SST from the DLC1.
6. FURTHER CHECK IGNITION TIMING
Ignition timing: 6 ± 16° BTDC @ idle
(Transmission in neutral position)
HINT:
The timing mark moves in a range between 6° and 16°.
7. DISCONNECT TIMING LIGHT FROM ENGINE
8. DISCONNECT LEXUS HAND±HELD TESTER OR
OBDII SCAN TOOL

EM0D4±01
± ENGINE MECHANICAL (2JZ±GE)IDLE SPEED
EM±13
1367 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
IDLE SPEED
INSPECTION
1. INITIAL CONDITIONS
(a) Engine at normal operating temperature
(b) Air cleaner installed
(c) All pipes and hoses of air induction system connected
(d) All accessories switched OFF
(e) All vacuum lines properly connected
(f) SFI system wiring connectors fully plugged
(g) Ignition timing checked correctly
(h) Transmission in neutral position
2. CONNECT LEXUS HAND±HELD TESTER OR OBDII SCAN TOOL (See page EM±12)
3. INSPECT IDLE SPEED
(a) Race the engine speed at 2,500 rpm for approx. 90 seconds.
(b) Check the idle speed.
Idle speed: 700 ± 50 rpm
If the idle speed is not as specified, check the throttle body.
4. DISCONNECT LEXUS HAND±HELD TESTER OR OBDII SCAN TOOL