LEXUS GS400 2000 Service Repair Manual

F02558
SR0DJ±01
F02559
F03673
PPS Solenoid
Connector
2JZ±GE:
1UZ±FE:PPS Solenoid
Connector
SR±8
± STEERINGSTEERING WHEEL
2178 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
STEERING WHEEL
INSPECTION
1. CHECK STEERING WHEEL FREEPLAY
With the vehicle stopped and tires pointed straight ahead, rock
the steering wheel gently back and forth with light finger pres-
sure.
Freeplay should not exceed the maximum.
Maximum freeplay: 30 mm (1.18 in.)
2. CHECK STEERING EFFORT
(a) Center the steering wheel.
(b) Remove the steering wheel pad. (See page SR±11)
(c) Start the engine and run it at idle.
(d) Measure the steering effort in both directions.
Reference: 7 N´m (70 kgf´cm, 61 in.´lbf)
HINT:
Be sure to consider the tire type, pressure and contact surface
before making your diagnosis.
(e) Disconnect the PPS solenoid connector.
(f) Measure the steering effort in both directions and check
that the steering effort exceeds the reference value in (d),
and that the power assist is operating. If steering effort is
not heavier than (d), check the solenoid.
HINT:
Take the tire type, pressure and contact surface into consider-
ation before making your diagnosis.
(g) Connect the connector.
(h) Torque the steering wheel set nut.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
(i) Install the steering wheel pad.
(See page SR±17)

SR0DK±03
F03671
Column Upper CoverCombination Switch
(w/ Spiral Cable)Steering Wheel Lower
No.2 CoverTorx Screw
Steering Wheel Pad
Steering Wheel
Steering Wheel Lower No.3
Cover
Finish Plate Steering Column
Assembly
Column Lower Cover
8.8 (90, 78 in.´lbf)
Torx Screw
8.8 (90, 78 in.´lbf)
35 (360, 26)
25 (260, 19)
End Pad
No.1 Safety
Pad Brake Pedal
Return Spring
Dust Cover
Intermediate Shaft
Assembly
Heater to Register Dust No.7
OBD II
No.1 Under CoverHood Lock Release
Lever
N´m (kgf´cm, ft´lbf) : Specified torque
35 (360, 26)
± STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMNSR±9
2179 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
POWER TILT AND POWER TELESCOPIC STEERING
COLUMN
COMPONENTS

F09281
No.2 Intermediate Shaft
Assembly
Tilt and Telescopic ECUNo.2 BracketSteering Column
Protector
No.1 Bracket Column Tube SupportIgnition Switch
Tapered±Head Bolt
Tilt Steering Gear
Assembly with MotorTurn Signal
Bracket Key Interlock
SolenoidKey Unlock Warning
Switch
Key Cylinder
Illumination
Key Cylinder
35 (360, 26)
N´m (kgf´cm, ft´lbf) : Specified torque

Non±reusable part
20 (204, 15)
Tube Attachment
Column Upper
BracketTransponder Key coil
Transponder Key
Amplifier

Plate
Tilt Slider
Assembly23 (230, 17)



Bushing

23 (230, 17)

Plate

Bushing
Washer
Washer
SR±10± STEERINGPOWER TILT AND POWER TELESCOPIC STEERING
COLUMN
2180 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)

RS01Y±06
± SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS±1
2232 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
SRS AIRBAG
PRECAUTION
NOTICE:

The LEXUS GS 400/300 is equipped with SRS, which comprises a driver airbag, front passenger
airbag and side airbag. Failure to carry out service operations in the correct sequence could
cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident.
Further, if a mistake is made in servicing the SRS, it is possible that the SRS may fail to operate
when required. Before performing servicing (including removal or installation of parts, inspec-
tion or replacement), be sure to read the following items carefully, then follow the correct proce-
dures described in the repair manual.

Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the most impor-
tant source of information when troubleshooting. When troubleshooting the SRS, always in-
spect the DTCs before disconnecting the battery.

Even in cases of a minor collision where the SRS does not deploy, the steering wheel pad, front
passenger airbag assembly, side airbag assembly, airbag sensor assembly, front airbag sen-
sor and side airbag sensor assembly should be inspected (See page RS±15, RS±29, RS±42
, RS±60 and RS±65).

Never use SRS parts from another vehicle. When replacing parts, replace them with new parts.

Never disassemble and repair the steering wheel pad, front passenger airbag assembly, side
airbag assembly, airbag sensor assembly, front airbag sensor or side airbag sensor assembly
in order to reuse it.

If the steering wheel pad, front passenger airbag assembly, side airbag assembly, airbag sen-
sor assembly, front airbag sensor or side airbag sensor assembly has been dropped, or if there
are cracks, dents or other defects in the case, bracket or connector, replace them with new
ones.

Use a volt/ohmmeter with high impedance (10 kW/V minimum) for troubleshooting the system's
electrical circuits.

Information labels are attached to the periphery of the SRS components. Follow the instruc-
tions on the notices.

After work on the SRS is completed, perform the SRS warning light check or SRS side airbag
warning light check (See page DI±552).

If the vehicle is equipped with a mobile communication system, refer to the precaution in the
IN section.
CAUTION:

Work must be started after 90 seconds from when the ignition switch is turned to the ºLOCKº
position and the negative (±) terminal cable is disconnected from the battery.
(The SRS is equipped with a back±up power source so that if work is started within 90 seconds
from disconnecting the negative (±) terminal cable of the battery, the SRS may be deployed.)

When the negative (±) terminal cable is disconnected from the battery, the memory of the clock
and audio system will be canceled. So before starting work, make a record of the contents mem-
orized in the audio memory system. When work is finished, reset the audio systems as they
were before and adjust the clock. To avoid erasing the memory in each memory system, never
use a back± up power supply from outside the vehicle.

Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor during
repairs.

Do not expose the steering wheel pad, front passenger airbag assembly, side airbag assembly,
airbag sensor assembly, front airbag sensor or side airbag sensor assembly directly to hot air
or flames.

RS087±02
H03719
Column Upper Cover
Spiral Cable
Column Lower CoverSteering Wheel
Steering Wheel Pad
35 (360, 26)
8.8 (90, 78 in.´lbf)
: Specified torqueN´m (kgf´cm, ft´lbf)
± SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS±13
2244 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
STEERING WHEEL PAD AND SPIRAL CABLE
COMPONENTS

RS088±01
RS±14
± SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
2245 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REMOVAL
REMOVE STEERING WHEEL AND SPIRAL CABLE (See page SR±11)

RS089±02
H04699
H02587
H03708
Horn Button Contact Plate
H04699
± SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS±15
2246 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSPECTION
1. VEHICLES NOT INVOLVED IN COLLISION
(a) Do a diagnostic system check.
(See page DI±552)
(b) Do a visual check which includes the following items with
the steering wheel pad (with airbag) installed in the ve-
hicle.
Check cuts, minute cracks or marked discoloration on the
steering wheel pad top surface and in the grooved por-
tion.
2. VEHICLE INVOLVED IN COLLISION AND AIRBAG IS
NOT DEPLOYED
(a) Do a diagnostic system check.
(See page DI±552)
(b) Do a visual check which includes the following items with
the steering wheel pad (with airbag) removed from the ve-
hicle.

Check for cuts, minute cracks or marked discolor-
ation on the steering wheel pad top surface and in
the grooved portion.

Check for cuts and cracks in wire harness, and chip-
ping in connectors.

Check for the deformation of the horn button con-
tact plate of the steering wheel.
HINT:

If the horn button contact plate of the steering wheel is de-
formed, never repair it. Always replace the steering wheel
assembly with a new one.

There should be no interference between the steering
wheel pad and steering wheel, and the clearance should
be uniform all the way around when the new steering
wheel pad is installed on the steering wheel.
CAUTION:
For removal and installation of the steering wheel pad, see
the SR section and be sure to follow the correct procedure.

RS±16
± SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
2247 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
3. VEHICLE INVOLVED IN COLLISION AND AIRBAG IS
DEPLOYED
(a) Do a diagnostic system check.
(See page DI±552)
(b) Do a visual check which includes the following items with
the steering wheel pad (with airbag) removed from the ve-
hicle.

Check for the deformation on the horn button con-
tact plate of the steering wheel.

Check for the damage on the spiral cable connector
and wire harness.
HINT:

If the horn button contact plate of the steering wheel is de-
formed, never repair it. Always replace the steering wheel
assembly with a new one.

There should be no interference between the steering
wheel pad and steering wheel, and the clearance should
be uniform all the way around when the new steering
wheel pad is installed on the steering wheel.

RS08A±02
AB0152
SST
± SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS±17
2248 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
DISPOSAL
HINT:
When scrapping vehicle equipped with an SRS or disposing of
a steering wheel pad (with airbag), always first deploy the air-
bag in accordance with the procedure described below. If any
abnormality occurs with the airbag deployment, contact the
SERVICE DEPT. of the DISTRIBUTOR. When disposing of a
steering wheel pad with an airbag deployed in a collision, follow
the same procedure given in step 1±(g) in ºDISPOSALº.
CAUTION:

Never dispose of a steering wheel pad which has an
undeployed airbag.

The airbag produces a sizeable exploding sound
when it deploys, so perform the operation out±of±
doors and where it will not create a nuisance to
nearby residents.

When deploying the airbag, always use the specified
SST (SRS Airbag Deployment Tool). Perform the op-
eration in a place away from electrical noise.
SST 09082±00700, 09082±00760

When deploying an airbag, perform the operation at
least 10 m (33 ft) away from the steering wheel pad.

The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.

Use gloves and safety glasses when handling a steer-
ing wheel pad with the deployed airbag.

Always wash your hands with water after completing
the operation.

Do not apply water, etc. to a steering wheel pad with
the deployed airbag.

AB0158
SSTBattery
AB0152
SST
AB0158
SSTBattery
H01580
SST
H03723
RS±18
± SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
2249 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check functioning of SST
CAUTION:
When deploying the airbag, always use the specified SST:
SRS Airbag Deployment Tool.
SST 09082±00700
(1) Connect the SST battery.
Connect the red clip of the SST to the battery posi-
tive (+) terminal and the black clip to the battery neg-
ative (±) terminal.
HINT:
Do not connect the yellow connector which will be connected
with the supplemental restraint system.
(2) Check functioning of SST.
Press the SST activation switch, and check that the
LED of the SST activation switch lights up.
CAUTION:
If the LED lights up when the activation switch is not being
pressed, SST malfunction is probable, so definitely do not
use the SST.
(b) Install the SST.
CAUTION:
Check that there is no looseness in the steering wheel and
steering wheel pad.
(1) Remove the steering column lower cover.
Remove the 3 screws and steering column lower
cover as shown in the illustration.
(2) Disconnect the airbag connector of the spiral cable.