center console LEXUS LS430 2003 Factory Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2003, Model line: LS430, Model: LEXUS LS430 2003Pages: 4500, PDF Size: 87.45 MB
Page 691 of 4500

Fig. 52: Removing Navigation Antenna Assy Screws
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
HINT:
See COMPONENTS .
Installation is in the reverse order of removal.
1.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See step 26 on
REPLACEMENT
)
2.REMOVE CONSOLE PANEL SUB-ASSY UPPER (See step 38 on REPLACEMENT
)
3.REMOVE CIGARETTE LIGHTER ASSY
a. Rotate the socket cap counterclockwise to remove it.
b. Remove the cigarette lighter assy from the cigar-lighter hole bezel.
Page 692 of 4500

Fig. 53: Removing Cigarette Lighter Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
4.INSTALL CIGARETTE LIGHTER ASSY
a. Properly position the socket and ring at the cutout of the cigar-lighter hole bezel and insert them.
b. Rotate the socket cap clockwise from the backside.
REPLACEMENT
HINT:
See COMPONENTS .
Installation is in the reverse order of removal.
1.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See step 26 on
REPLACEMENT
)
2.REMOVE CONSOLE PANEL SUB-ASSY UPPER (See step 38 on REPLACEMENT
)
3.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (See REPLACEMENT
)
Page 695 of 4500

Fig. 56: Removing Cigarette Lighter Assy Rear
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
10.REMOVE CIGARETTE LIGHTER BEZEL STAY REAR
11.REMOVE CIGAR LIGHTER HOLE BEZEL
12.INSTALL CIGARETTE LIGHTER ASSY
a. Align the socket with the notch on the cigarette lighter bezel stay, push in the cigarette lighter assy
as hard as possible to install it.
REPLACEMENT
HINT:
See COMPONENTS .
Installation is in the reverse order of removal.
1.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See step 26 on
REPLACEMENT
)
2.REMOVE CONSOLE PANEL SUB-ASSY UPPER (See step 38 on REPLACEMENT
)
3.REMOVE POWER POINT SOCKET ASSY
Page 697 of 4500

1.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (See step 31 on
REPLACEMENT
)
2.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (See REPLACEMENT
)
3.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (See step 39 on REPLACEMENT
)
4.REMOVE CONSOLE BOX CARPET (See step 40 on REPLACEMENT
)
5.REMOVE REAR CONSOLE ARMREST ASSY (See step 41 on REPLACEMENT
)
6.REMOVE POWER OUTLET SOCKET ASSY CTR
a. Turn the socket counterclockwise as shown in the illustration.
b. Disengage the claw between the socket and the socket cover, and push out the socket.
c. Align the socket with the notch on the socket cover, and remove the socket assy.
Fig. 58: Removing Power Outlet Socket Assy CTR
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7.INSTALL POWER OUTLET SOCKET ASSY CTR
a. Align the socket with the notch on the socket cover, push in the socket assy as hard as possible to
install it.
REPAIR
Page 825 of 4500

7.TRANSMISSION
a. Install the overflow plug.
b. Stop the engine.
c. Remove the refill plug.
d. Add 0.4 liters (0.42 US qts, 0.35 Imp. qts) of fluid.
e. Allow the engine to idle and wait for 10 seconds.
f. Proceed to next step.
8.COMPLETE
a. Install the overflow plug with a new gasket.
b. Stop the engine.
c. Install the refill plug with a new gasket.
d. Install the transmission case cover with the two bolts.
Torque:
20 N.m (204 kgf.cm, 15 ft.lbf) for overflow plug
39 N.m (400 kgf.cm, 53 ft.lbf) for refill plug
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
3.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
4.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
6.REMOVE SWITCH BRACE HOLE COVER (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
8.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
9.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
10.REMOVE CONSOLE BOX CARPET (SEE REPLACEMENT
)
11.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
13.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE
REPLACEMENT
)
14.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
15.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
16.SEPARATE OXYGEN SENSOR (SEE REPLACEMENT
)
Page 845 of 4500

3.REMOVE ENGINE UNDER COVER NO.2
4.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
6.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
8.REMOVE SWITCH BRACE HOLE COVER (SEE REPLACEMENT
)
9.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
10.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
11.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
12.REMOVE CONSOLE BOX CARPET (SEE REPLACEMENT
)
13.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
14.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
15.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE
REPLACEMENT
)
16.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
17.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
18.SEPARATE OXYGEN SENSOR (SEE REPLACEMENT
)
a. Separate the 2 heated oxygen sensors.
19.REMOVE FRONT FLOOR BRACE CENTER (SEE REPLACEMENT
)
20.REMOVE EXHAUST PIPE ASSY (SEE REPLACEMENT
)
21.REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (SEE OVERHAUL
)
22.REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (SEE OVERHAUL
)
SST 09922-10010
23.DRAIN AUTOMATIC TRANSMISSION FLUID
a. Remove the drain plug, gasket and drain the ATF.
b.Install a new gasket and the drain plug.
Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)
24.REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET SUB-ASSY
a. Remove the 2 bolts and exhaust pipe No.1 support bracket sub-ass
y.
Page 913 of 4500

6.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT )
7.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
8.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
9.REMOVE CONSOLE BOX CARPET (SEE REPLACEMENT
)
10.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
11.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE
REPLACEMENT
)
13.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
14.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
15.SEPARATE OXYGEN SENSOR (SEE REPLACEMENT
)
16.REMOVE EXHAUST PIPE ASSY (SEE REPLACEMENT
)
17.REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (SEE OVERHAUL
)
18.DRAIN AUTOMATIC TRANSMISSION FLUID
a. Remove the drain plug, gasket and drain the ATF.
b. Install a new gasket and the drain plug.
Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)
19.REMOVE AUTOMATIC TRANSMISSION FLANGE YOKE ASSY
a. Using SST and a hammer, loosen the staked part of the nut.
SST 09930-00010
HINT:
Move the shift lever to the P position.
Page 929 of 4500

OVERHAUL
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
3.REMOVE CHOKE KNOB HOLE COVER (SEE REPLACEMENT
)
4.REMOVE GLOVE COMPARTMENT PLATE (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
6.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT CLUSTER FINISH PANEL (SEE REPLACEMENT
)
8.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
9.REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER (SEE REPLACEMENT
)
10.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
11.REMOVE COIN BOX ASSY (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER (SEE
REPLACEMENT
)
13.REMOVE CIGAR LIGHTER HOLE BEZEL (SEE REPLACEMENT
)
14.REMOVE INSTRUMENTAL CLUSTER FINISH PANEL END (SEE REPLACEMENT
)
15.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
16.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
17.REMOVE CONSOLE BOX PLATE (SEE REPLACEMENT
)
18.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
19.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
20.REMOVE CONSOLE BOX DUCT NO.1 (SEE REPLACEMENT
)
21.SEPARATE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSY
a. Remove the nut and separate the floor shift gear shifting rod sub-assy.
22.REMOVE FLOOR SHIFT ASSY
a. Disconnect the connector.
b. Disconnect the indoor electrical key oscillator connector. (w/smart key)
Page 1129 of 4500

REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (SEE PRECAUTION
)
2.REMOVE SEAT BELT ANCHOR COVER CAP LH
3.REMOVE SEAT TRACK COVER RH
4.REMOVE SEAT TRACK OUTER COVER LH
5.REMOVE SEAT TRACK BRACKET COVER OUTER FRONT
6.REMOVE SEAT TRACK BRACKET COVER INNER FRONT
7.REMOVE FRONT SEAT ASSY LH (SEE OVERHAUL
)
8.REMOVE INSTRUMENT CLUSTER FINISH PANEL END
9.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER (SEE
REPLACEMENT
)
10.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
11.REMOVE COIN BOX ASSY
12.REMOVE OUTER MIRROR SWITCH ASSY
13.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
14.REMOVE INSTRUMENT PANEL AIR BAG ASSY LOWER NO.1 (SEE REPLACEMENT
)
15.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
16.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
17.REMOVE GLOVE COMPARTMENT PLATE (SEE REPLACEMENT
)
18.REMOVE CHOKE KNOB HOLE COVER (SEE REPLACEMENT
)
19.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
20.REMOVE FRONT DOOR SCUFF PLATE LH (LHD STEERING POSITION TYPE) (SEE
REPLACEMENT
)
21.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
22.REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER (SEE REPLACEMENT
)
23.REMOVE RADIO RECEIVER ASSY W/BRACKET (SEE REPLACEMENT
)
24.REMOVE SHIFT LEVER KNOB SUB-ASSY (SEE REPLACEMENT
)
25.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
26.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY
27.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
28.REMOVE CONSOLE BOX CARPET
29.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
30.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
31.TURN BACK FLOOR CARPET ASSY FRONT
32.REMOVE YAWRATE SENSOR
a. Disconnect the
yawrate sensor connector.
Page 2007 of 4500

CHRYSLER GROUP LLC
CHRYSLER GROUP LLC - DOMESTIC CARS
ApplicationConnector Location
Acclaim
1989-90Under Left Side Of Dash
1991-92On Left Front Fender Panel, Near Shock
Tower
1993-94Near Battery
1995Behind Left Side Of Dash, Near Fuse Block
Aries, Caravelle, Dynasty, E Class, Executive Sedan, LeBaron Sedan, New Yorker, Reliant, Town &
Country, 400 & 600
1984-85On Left Fender Apron, Behind Battery (2.2L
Only)
1986-87On Front Of Right Shock Tower (2.2L & 2.5L
Only)
1988-89On Left Fenderwell
1990Under Left Side Of Dash
1991-92On Left Front Fender Panel, Near Shock
Tower
1993 (Except New Yorker)Near Battery
1993 (New Yorker)On Left Fender Panel Near PCM
Avenger (1995-00)Under Center Of Dash, Near Center Console
Breeze, Cirrus & Stratus (1995)Left Of Steering Column, On BCM
Charger, Horizon, Omni, Rampage, Scamp & Turismo
1985-89
2.2L CarburetedOn Left Fender Apron
2.2L TurboOn Front Of Right Shock Tower
Concorde, Intrepid, LHS, New Yorker, Vision & 300M
1993-95Behind Left Side Of Dash
1996-97Under Left Side Of Dash, Near Center
Console
Daytona