LEXUS LS430 2003 Factory Repair Manual

LS430 SPECIFICATIONS INDEX
SystemSpecification/Procedure
Air Conditioning
ServiceSERVICE DATA
TorqueTORQUE SPECIFICATION
Axle Nut/Hub Nut
Front69 N.m (700 kgf.cm, 51 ft.lbf)
Rear290 N.m (2,960 kgf.cm, 214 ft.lbf)
BatteryNA
Brakes
Bleeding
SequenceBLEEDING
Disc BrakesSERVICE DATA
TorqueTORQUE SPECIFICATION
Charging
GeneratorSERVICE DATA
TorqueTORQUE SPECIFICATION
Drive Belts
AdjustmentREPLACEMENT
Belt RoutingDRIVE BELT
Engine Cooling
General Service
SpecificationsSERVICE DATA
Radiator Cap
PressureStandard Value
93 to 123 kPa (0.95 to 1.25 kgf/cm
2 , 13.5 to 17.8 psi)
Minimum Standard Value
78 kPa (0.8 kgf/cm
2 , 11.4 psi)
Thermostat R & ITHERMOSTAT
Water Pump R &
IWATER PUMP
Engine Mechanical
CompressionSERVICE DATA
Oil Pressureat idle, 29 kPa (0.3 kgf.cm2 , 43 psi) or more
at 3,000 rpm, 294 to 588 kPa (3.0 to 6.0 kgf.cm
2 , 43 to 85 psi)
OverhaulSERVICE DATA
TorqueTORQUE SPECIFICATION

Fluid SpecificationsSee FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate
(Drive Plate) TorqueStep1: 49 N.m (500 kgf.cm, 36 ft lbs)
Step2: Turn 90°
Fuel System
Pressure
Specification304 to 343 kPa (3.1 to 3.5 kgf/cm2 , 44 to 50 psi)
Fuel Pressure Test
ProcedureON-VEHICLE INSPECTION
Fuel Filter
LocationCOMPONENTS
Ignition
Firing Order &
Cylinder
IdentificationFIRING ORDER & CYLINDER IDENTIFICATION
Spark Plug
TypeND SK20R11
NGK 1FR6A11
GapStandard electrode gap: 1.0 - 1.1 mm (0.039 - 0.043 in.)
Maximum electrode gap: 1.3 mm (0.051 in.)
Torque7.5 N.m (76 kgf.cm, 66 ft.lbf)
Starting
StarterSERVICE DATA
TorqueTORQUE SPECIFICATION
Wheel Alignment
Front
Adjustment
SpecificationsSERVICE DATA
TorqueTORQUE SPECIFICATION
Rear
Adjustment
SpecificationsSERVICE DATA
TorqueTORQUE SPECIFICATION
Wheel & Tire
Wheel Lug Nut
Torque103 N.m (1,050 kgf.cm 76 ft.lbf)

When there is a malfunction in the contact point of the terminals or installation problems with parts,
removal and installation of the suspected problem parts may return the system to the normal condition
either completely or temporarily.
In order to determine the malfunctioning area, be sure to check the conditions at the time the malfunction
occurred, such as by DTC output and the freeze frame data output, and record it before disconnecting
each connector or removing and installing parts.
Since the ABS with EBD & BA & TRAC & VSC systems may be influenced by a malfunction in the
other systems, be sure to check for DTCs in the other systems.
Be sure to remove and install the skid control ECU, ABS & TRAC actuator and each sensor with the IG
switch OFF unless specified in the inspection procedure.
When removing and installing the skid control ECU, ABS & TRAC actuator and each sensor, be sure to
check that the normal display is output in test mode inspection and in DTC output inspection after
installing all the parts.
After replacing the yaw rate sensor and/or the brake actuator assembly, make sure to perform yaw rate
sensor and deceleration sensor zero point calibration.
(see CALIBRATION
)
CAN communication system is used for the data communication between the skid control ECU (included
in the actuator), the steering angle sensor, and the yaw rate sensor (the deceleration sensor is included). If
there is trouble in the CAN communication line, the DTC in the communication line is output.
If the DTC in the CAN communication line is output, repair the malfunction in the communication line
and troubleshoot the ABS with EBD & BA & TRAC & VSC systems under the condition that data
communication is normal.
Since the CAN communication line has its own length and route, it can not be repaired temporarily with
the bypass wire, etc.
SYSTEM NAME REFERENCE
System NameSee Procedure
Front Power Seat Control SystemINITIALIZATION

Fig. 1: Identifying ABS With EBD & BA & TRAC & VSC System Components Location
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 2: ABS With EBD & BA & TRAC & VSC System Diagram (1 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 3: ABS With EBD & BA & TRAC & VSC System Diagram (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
TRANSMITTING ECU RECEIVING ECU SIGNALS COMMUNICATION METHOD
Transmitting ECU
(transmitter)
Receiving ECUSignalsCommunication method
Suspension Control
ECUSkid Control ECUSuspension Control SignalCAN Communication
System
Skid Control ECUSuspension Control
ECUYaw Rate/Deceleration SignalCAN Communication
System
Skid Control ECUSuspension Control
ECUSTP Switch SignalCAN Communication
System
Skid Control ECUSuspension Control
ECUWheel Speed SignalCAN Communication
System
Skid Control ECUSeat Belt Control ECUSTP SignalCAN Communication
System
Skid Control ECUSeat Belt Control ECUBrake Pedal effort signalCAN Communication
System
Distance Control
ECUSkid Control ECUDistance Control SignalCAN Communication
System
Distance Control
ECUSkid Control ECURelative Speed Warning SignalCAN Communication
System
Distance Control Skid Control ECUBrake Assist Standby SignalCAN Communication

1.SYSTEM DESCRIPTION
HINT:
The skid control ECU is a single unit with ABS & TRACTION ACTUATOR.
The skid control ECU also works as a TPMS (Tire Pressure Monitor System) ECU.
The yaw rate sensor and deceleration sensor are combined and in a single unit. This unit
communicates with the skid control ECU through CAN communication.
a. ABS (Anti-lock Brake System)
The ABS helps prevent the wheels from locking when the brakes are applied firmly or when
braking on a slippery surface.
ECUSystem
ECMSkid Control ECUShift Position SignalCAN Communication
System
ECMSkid Control ECUThrottle Position SignalCAN Communication
System
ECMSkid Control ECUEngine Revolution SignalCAN Communication
System
ECMSkid Control ECUWater Temperature Sensor
SignalCAN Communication
System
ECMSkid Control ECUIntake Air Temperature Sensor
SignalCAN Communication
System
Skid Control ECUECMYaw Rate (Deceleration) SignalCAN Communication
System
Skid Control ECUECMVSC Data SignalCAN Communication
System
Skid Control ECUGate Way ECUBrake Warning Lamp ON
SignalBEAN System
Skid Control ECUGate Way ECUABS Warning Lamp ON SignalBEAN System
Skid Control ECUGate Way ECUTRAC OFF Indicator ON
SignalBEAN System
Skid Control ECUGate Way ECUSlip Indicator ON SignalBEAN System
Skid Control ECUGate Way ECUMulti Information display
SignalBEAN System

Fig. 4: ABS & TRACTION Actuator System Description
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU detects wheel lock condition by receiving vehicle speed signals from each
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53000300500052005700520055000300440051004700030056[olenoid valve. The pump motor and
solenoid valve avoid wheel lock by controlling the oil pressure of each wheel cylinder.
The ABS warning lamp comes on when the ABS system is malfunctioning.
b. EBD (Electronic Brake force Distribution)
The EBD control utilizes ABS, realizing proper brake force distribution between front and rear
wheels in accordance with driving conditions.
In addition, during cornering braking, it also controls the brake forces of the right and left wheels,
helping to maintain vehicle behavior.

Fig. 5: ABS & TRACTION Actuator - Electronic Brake Force Distribution
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU receives the speed signal from each speed sensor to detect the slip condition
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560052004f004800510052004c004700110003[
The solenoid valve controls the oil pressure of each wheel cylinder and splits the control power
properly between the front and rear wheels and the right and rear wheels.
Both of the ABS warning lamp and the brake warning lamp come on to indicate a malfunction in
the EBD system.
c. BA (Brake Assist)
The primary purpose of the brake assist system is to provide an auxiliary brake force to assist the
driver who cannot generate a large enough brake force during emergency braking, thus helping to
maximize the vehicle's brake performance.

Fig. 6: ABS & TRACTION Actuator - Brake Assist
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU receives the signal from the stop lamp switch and the oil pressure signal
from the master cylinder pressure sensor to determine whether brake assist is necessary or not. If
brake assist is deemed necessary, the ECU sends control signals to the pump motor and solenoid.
The pump and the solenoid valve then control the pressure applied to each wheel cylinder. The
ABS warning lamp comes on to indicate a malfunction in the brake assist system.
d. TRAC (Traction Control)
The TRAC system helps prevent the drive wheels from slipping if the driver presses down on the
accelerator pedal excessivel
y when starting off or accelerating on a slippery surface.