console box LEXUS LS430 2003 Factory Repair Manual

4.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (See step 39 on REPLACEMENT )
5.REMOVE CONSOLE BOX CARPET (See step 40 on REPLACEMENT
)
6.REMOVE REAR CONSOLE ARMREST ASSY (See step 41 on REPLACEMENT
)
7.REMOVE CONSOLE BOX PLATE
a. Disconnect the connector.
b. Disengage the 6 claws and remove the console box plate.
Fig. 54: Removing Console Box Plate Claws

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
8.REMOVE CIGARETTE LIGHTER COVER REAR
a. Disengage the 2 claws and remove the cigarette lighter cover rear.

1.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (See step 31 on
REPLACEMENT
)
2.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (See REPLACEMENT
)
3.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (See step 39 on REPLACEMENT
)
4.REMOVE CONSOLE BOX CARPET (See step 40 on REPLACEMENT
)
5.REMOVE REAR CONSOLE ARMREST ASSY (See step 41 on REPLACEMENT
)
6.REMOVE POWER OUTLET SOCKET ASSY CTR
a. Turn the socket counterclockwise as shown in the illustration.
b. Disengage the claw between the socket and the socket cover, and push out the socket.
c. Align the socket with the notch on the socket cover, and remove the socket assy.
Fig. 58: Removing Power Outlet Socket Assy CTR

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7.INSTALL POWER OUTLET SOCKET ASSY CTR
a. Align the socket with the notch on the socket cover, push in the socket assy as hard as possible to
install it.
REPAIR

7.TRANSMISSION
a. Install the overflow plug.
b. Stop the engine.
c. Remove the refill plug.
d. Add 0.4 liters (0.42 US qts, 0.35 Imp. qts) of fluid.
e. Allow the engine to idle and wait for 10 seconds.
f. Proceed to next step.
8.COMPLETE
a. Install the overflow plug with a new gasket.
b. Stop the engine.
c. Install the refill plug with a new gasket.
d. Install the transmission case cover with the two bolts.
Torque:
20 N.m (204 kgf.cm, 15 ft.lbf) for overflow plug
39 N.m (400 kgf.cm, 53 ft.lbf) for refill plug
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
3.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
4.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
6.REMOVE SWITCH BRACE HOLE COVER (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
8.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
9.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
10.REMOVE CONSOLE BOX CARPET (SEE REPLACEMENT
)
11.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
13.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE
REPLACEMENT
)
14.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
15.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
16.SEPARATE OXYGEN SENSOR (SEE REPLACEMENT
)

3.REMOVE ENGINE UNDER COVER NO.2
4.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
6.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
8.REMOVE SWITCH BRACE HOLE COVER (SEE REPLACEMENT
)
9.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
10.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
11.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
12.REMOVE CONSOLE BOX CARPET (SEE REPLACEMENT
)
13.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
14.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
15.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE
REPLACEMENT
)
16.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
17.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
18.SEPARATE OXYGEN SENSOR (SEE REPLACEMENT
)
a. Separate the 2 heated oxygen sensors.
19.REMOVE FRONT FLOOR BRACE CENTER (SEE REPLACEMENT
)
20.REMOVE EXHAUST PIPE ASSY (SEE REPLACEMENT
)
21.REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (SEE OVERHAUL
)
22.REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (SEE OVERHAUL
)
SST 09922-10010
23.DRAIN AUTOMATIC TRANSMISSION FLUID
a. Remove the drain plug, gasket and drain the ATF.
b.Install a new gasket and the drain plug.
Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)
24.REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET SUB-ASSY
a. Remove the 2 bolts and exhaust pipe No.1 support bracket sub-ass
y.

6.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT )
7.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
8.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
9.REMOVE CONSOLE BOX CARPET (SEE REPLACEMENT
)
10.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
11.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE
REPLACEMENT
)
13.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
14.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
15.SEPARATE OXYGEN SENSOR (SEE REPLACEMENT
)
16.REMOVE EXHAUST PIPE ASSY (SEE REPLACEMENT
)
17.REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (SEE OVERHAUL
)
18.DRAIN AUTOMATIC TRANSMISSION FLUID
a. Remove the drain plug, gasket and drain the ATF.
b. Install a new gasket and the drain plug.
Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)
19.REMOVE AUTOMATIC TRANSMISSION FLANGE YOKE ASSY
a. Using SST and a hammer, loosen the staked part of the nut.
SST 09930-00010
HINT:
Move the shift lever to the P position.

OVERHAUL
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
3.REMOVE CHOKE KNOB HOLE COVER (SEE REPLACEMENT
)
4.REMOVE GLOVE COMPARTMENT PLATE (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
6.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT CLUSTER FINISH PANEL (SEE REPLACEMENT
)
8.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
9.REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER (SEE REPLACEMENT
)
10.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
11.REMOVE COIN BOX ASSY (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER (SEE
REPLACEMENT
)
13.REMOVE CIGAR LIGHTER HOLE BEZEL (SEE REPLACEMENT
)
14.REMOVE INSTRUMENTAL CLUSTER FINISH PANEL END (SEE REPLACEMENT
)
15.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
16.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
17.REMOVE CONSOLE BOX PLATE (SEE REPLACEMENT
)
18.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
19.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
20.REMOVE CONSOLE BOX DUCT NO.1 (SEE REPLACEMENT
)
21.SEPARATE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSY
a. Remove the nut and separate the floor shift gear shifting rod sub-assy.
22.REMOVE FLOOR SHIFT ASSY
a. Disconnect the connector.
b. Disconnect the indoor electrical key oscillator connector. (w/smart key)

Fig. 129: Connecting Skid Control Sensor Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
12.INSTALL FRONT WHEEL
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
13.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE ADJUSTMENT
)
14.CHECK ABS SPEED SENSOR SIGNAL (SEE TEST MODE PROCEDURE
)
REPLACEMENT
1.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
2.REMOVE CONSOLE BOX CARPET
3.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
4.REMOVE YAWRATE SENSOR
a. Disconnect the
yawrate sensor connector.

Fig. 133: Connecting Yawrate Sensor Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
6.INSTALL REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
7.INSTALL CONSOLE BOX CARPET
8.INSTALL CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
9.PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION (SEE CALIBRATION
)
REPLACEMENT
1.(SEE PRECAUTION
)
2.SEPARATE BATTERY NEGATIVE TERMINAL (SEE PRECAUTION
)
3.PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4.REMOVE HORN BUTTON ASSY (SEE OVERHAUL
)
5.REMOVE STEERING WHEEL ASSY (SEE OVERHAUL
)
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18001300150013000f00030013001c001c0018001700100013[5021)
6.REMOVE STEERING COLUMN COVER (SEE OVERHAUL
)

REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (SEE PRECAUTION
)
2.REMOVE SEAT BELT ANCHOR COVER CAP LH
3.REMOVE SEAT TRACK COVER RH
4.REMOVE SEAT TRACK OUTER COVER LH
5.REMOVE SEAT TRACK BRACKET COVER OUTER FRONT
6.REMOVE SEAT TRACK BRACKET COVER INNER FRONT
7.REMOVE FRONT SEAT ASSY LH (SEE OVERHAUL
)
8.REMOVE INSTRUMENT CLUSTER FINISH PANEL END
9.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER (SEE
REPLACEMENT
)
10.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
11.REMOVE COIN BOX ASSY
12.REMOVE OUTER MIRROR SWITCH ASSY
13.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
14.REMOVE INSTRUMENT PANEL AIR BAG ASSY LOWER NO.1 (SEE REPLACEMENT
)
15.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
16.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
17.REMOVE GLOVE COMPARTMENT PLATE (SEE REPLACEMENT
)
18.REMOVE CHOKE KNOB HOLE COVER (SEE REPLACEMENT
)
19.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
20.REMOVE FRONT DOOR SCUFF PLATE LH (LHD STEERING POSITION TYPE) (SEE
REPLACEMENT
)
21.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
22.REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER (SEE REPLACEMENT
)
23.REMOVE RADIO RECEIVER ASSY W/BRACKET (SEE REPLACEMENT
)
24.REMOVE SHIFT LEVER KNOB SUB-ASSY (SEE REPLACEMENT
)
25.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
26.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY
27.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
28.REMOVE CONSOLE BOX CARPET
29.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
30.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
31.TURN BACK FLOOR CARPET ASSY FRONT
32.REMOVE YAWRATE SENSOR
a. Disconnect the
yawrate sensor connector.

Fig. 158: Removing Nuts And Yawrate Sensor
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
33.REMOVE CONSOLE BOX DUCT NO.1 (SEE REPLACEMENT
)
34.REMOVE OXYGEN SENSOR (SEE REPLACEMENT
)
35.REMOVE EXHAUST PIPE ASSY (SEE REPLACEMENT
)
36.REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (SEE REPLACEMENT
)
37.REMOVE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSY (SEE OVERHAUL
)
38.REMOVE FLOOR SHIFT ASSY (SEE OVERHAUL
)
39.REMOVE PARKING BRAKE CABLE ASSY NO.1
a. Release the parking brake pedal.
b. Remove the return spring.
c. Remove the 2 bolts and separate the parking brake intermediate lever sub-assy from the floor panel.
d. Remove the clip and pin, and separate the parking brake cable assy No.1 from the parking brake
intermediate lever sub-assy.
e. Remove the 2 bolts and disconnect the parking brake cable No.2 and No.3 from the parking brake
intermediate lever sub-ass
y.