fuel pump LEXUS LS430 2003 Factory Repair Manual

NG: REPLACE THE CD
OK: Go to next step
3.CHECK RADIO RECEIVER ASSY
a. Insert another CD and check if it is ejected.
OK: The disc is ejected.
NG: REPLACE RADIO RECEIVER ASSY (SEE REPLACEMENT
)
OK: NORMAL OPERATION
INSPECTION PROCEDURE
1.CHECK SPEAKERS
a. Check the speaker unit installed condition.
1. Check that each speaker is securely installed.
OK: The problem goes away.
HINT:
The radio has a noise prevention function to reduce noise when listening to the radio. If a loud noise
occurs, check whether the ground at the antenna mounting base and the noise prevention unit are installed
and wired correctly.
NOISE CONDITION CHART
Noise ConditionsNoise Source
Depressing the accelerator pedal makes the noise louder. However, the noise
stops immediately when the engine is stopped.Alternator
Noise occurs while the A/C or heater is in operation.Blower motor
Noise can be heard during sudden acceleration on an unpaved road, or after the
ignition switch is turned ON.Fuel pump
Noise can be heard when the horn is pressed and released, or held down
continuously.Horn
<00340058004c00480057000300510052004c0056004800030046004400510003004500480003004b00480044005500470003005a004b004c004f004800030057004b0048000300480051004a004c0051004800030055005800510056000f00030045005800
570003005600570052005300560003005a004b004800510003[the engine is
stopped.Ignition
Noise can be heard when the turn signal blinks.Flasher
Noise can be heard while window washer is in operation.Washer
Noise can be heard while the engine is running and continues after it is stopped.Water temperature
sensor
Noise can be heard while the wiper system is in operation.Wiper

AUDI
AUDI - IMPORTED CARS & TRUCKS
SLXBehind Lower Left Corner Of Dash, Behind
Cover
Vigor
1992-93Under Right Side Of Dash, Near Center
Console
1994Behind Glove Compartment
2.2CL & 2.3CLIn Front Of Shift Lever, Behind Ashtray
2.5TLIn Front Of Shift Lever, Behind Ashtray
3.0CLIn Front Of Shift Lever, Behind Ashtray
3.2TL & 3.5RLIn Front Of Shift Lever, Behind Ashtray
ApplicationConnector Location
A4
1996Next To Rear Ashtray
1997-01 (1.8L Turbo)Behind Cover, Under Left Side Of Steering
Column
1997-99 (2.8L V6)Under Cover, Next To Rear Ashtray
1997-Under Left Side Of Dash, Behind Cover
A6
1995Under Ashtray, In Front Storage
Compartment Of Center Console
1996-97Under Cover, Next To Parking Brake
Handle
Cabriolet
1994-96In Fuse/Relay Block, On Left Side Of Dash
1997-98Under Ashtray, At Rear Of Center Console
Coupe GT, 4000S & 4000S QuattroIn Fuse Socket, On Fuel Pump Relay
80In Fuse Socket, On Fuel Pump Relay
90
1988-92In Fuse Socket, On Fuel Pump Relay
1993In Main Fuse/Relay Block, On Plenum
Tray
1994-95In Fuse/Relay Block, On Left Side Of Dash
100
1989-91Under Left Side Of Dash
1992-94In Auxiliary Relay Station No. 1, On Left

BENTLEY
BENTLEY - IMPORTED CARS & TRUCKS
BMW
BMW - IMPORTED CARS & TRUCKS
Rear Of Engine Compartment
5000CS Quattro, 5000CS Turbo & 5000SIn Fuse Socket, On Fuel Pump Relay
ApplicationConnector Location
1996-00
All ModelsIn Glove Compartment
2001-04
ArnageBelow Left Side Of Dash
2001-
Azure ConvertibleIn Glove Compartment
ContinentalIn Glove Compartment
ApplicationConnector Location
Z3Behind Cover, On Right Side Of Center
Console
Z4 & Z8Under Left Side Of Dash, Left Of Steering
Column, Behind Cover
318 & 325
1991On Bracket, Above Thermostat
Housing
1992-95On Right Rear Of Engine Compartment
1996Under Left Side Of Dash, Behind Panel
Labeled OBD
330Behind Cover, On Right Side Of Center
Console
524tOn Top Rear Of Engine
525i & 535i
1990-91 (Black 20-Pin Connector)Left Rear Corner Of Engine
Compartment

ENGINE PERFORMANCE DIAGNOSTIC TROUBLE CODE (DTC) IDENTIFICATION
DTC B2794 UNMATCHED ENCRYPTION CODE
DTC B2795 UNMATCHED KEY CODE
DTC B2796, DTC B2798 NO COMMUNICATION IN IMMOBILIZER
SYSTEM
DTC B2797 COMMUNICATION MALFUNCTION NO.1
DTC B2799 ENGINE IMMOBILIZER SYSTEM
MALFUNCTION
DTCDescription
DTC P0230 FUEL PUMP PRIMARY CIRCUIT
DTC P0300, P0301, P0302, P0303, P0304, P0305,
P0306, P0307, P0308
RANDOM/MULTIPLE CYLINDER MISFIRE
DETECTED, CYLINDER 1/2/3/4/5/6/7/8 MISFIRE
DETECTED
DTC P0325, P0327, P0328, P0330, P0332, P0333 KNOCK SENSOR 1 CIRCUIT (BANK 1 OR
SINGLE SENSOR), KNOCK SENSOR 1 CIRCUIT
LOW/HIGH INPUT (BANK 1 OR SINGLE
SENSOR), KNOCK SENSOR 2 CIRCUIT (BANK
2), KNOCK SENSOR 2 CIRCUIT LOW/HIGH
INPUT (BANK 2)
DTC P0335, P0339 CRANKSHAFT POSITION SENSOR "A"
CIRCUIT, CRANKSHAFT POSITION SENSOR
"A" CIRCUIT INTERMITTENT
DTC P0340: P0341, P0345, P0346: CAMSHAFT
POSITION SENSOR "A" CIRCUIT (BANK 1
OR SINGLE SENSOR), CAMSHAFT
POSITION SENSOR "A" CIRCUIT
RANGE/PERFORMANCE (BANK 1 OR
SINGLE SENSOR), CAMSHAFT POSITION
SENSOR "A" CIRCUIT (BANK 2),
CAMSHAFT POSITION SENSOR "A"
CIRCUIT RANGE/PERFORMANCE (BANK
2)
P0341, P0345, P0346: CAMSHAFT POSITION
SENSOR "A" CIRCUIT (BANK 1 OR SINGLE
SENSOR), CAMSHAFT POSITION SENSOR "A"
CIRCUIT RANGE/PERFORMANCE (BANK 1 OR
SINGLE SENSOR), CAMSHAFT POSITION
SENSOR "A" CIRCUIT (BANK 2), CAMSHAFT
POSITION SENSOR "A" CIRCUIT
RANGE/PERFORMANCE (BANK 2)
DTC P0351, P0352, P0353, P0354, P0355, P0356,
P0357, P0358
IGNITION COIL "A"/"B"/"C"/"D"/"E"/"F"/"G"/"H"
PRIMARY/SECONDARY CIRCUIT
DTC P0420, P0430 CATALYST SYSTEM EFFICIENCY BELOW
THRESHOLD (BANK 1)/(BANK 2)
DTC P043E, P043F EVAPORATIVE EMISSION SYSTEM LEAK
DETECTION REFERENCE ORIFICE LOW
FLOW; EVAPORATIVE EMISSION SYSTEM
REFERENCE ORIFICE HIGH FLOW
DTC P0441 EVAPORATIVE EMISSION CONTROL SYSTEM
INCORRECT PURGE FLOW

CONTROL UNITS LOCATION
Blower Motor ResistorCenter rear of vehicle. See Fig. 29 .
Engine Room No. 1 J/BOn left front of engine compartment, behind
headlight. See Fig. 1
.
Engine Room No. 1 R/BOn left front of engine compartment, behind
headlight. See Fig. 1
.
Engine Room No. 2 R/BOn left front of engine compartment, behind
headlight. See Fig. 1
.
Engine Room No. 3 R/BOn left rear of engine compartment. See Fig. 1 .
Fuel Pump ResistorLeft rear of engine compartment. See Fig. 13 .
Fusible Link BlockOn right rear of engine compartment. See Fig. 1 .
Luggage Room J/BOn left side of luggage compartment. See Fig. 4 .
Overhead J/BAt front of roof opening. See Fig. 4 .
ComponentLocation
AFS ECURight side of dash. See Fig. 2 .
Air Suspension ECUBehind right side of dash. See Fig. 2 .
Canister Pump ModuleLeft rear of vehicle. See Fig. 19 .
Clearance Sonar ECUOn left side of luggage compartment. See Fig. 4 .
Climate Control Seat ECU (Driver's Seat)Under right side of driver's seat. See Fig. 31 .
Climate Control Seat ECU (Front Passenger's Seat)Under front passenger's seat. See Fig. 31 .
Climate Control Seat ECU (Rear LH Seat)In left side of rear seat. See Fig. 32 .
Climate Control Seat ECU (Rear RH Seat)In right side of rear seat. See Fig. 32 .
Cooling Fan ECUOn front center of engine compartment, on radiator
support. See Fig. 1
.
Distance Control ECUBehind right side of dash. See Fig. 16 .
Door Lock Control ReceiverRight rear of luggage compartment. See Fig. 19 .
Driver Door ECUInside front of left front door. See Fig. 4 .
Driver Seat ECUBelow left side of driver's seat. See Fig. 31 .
Driver Side J/B ECUAt left kick panel. See Fig. 16 .
Engine Control ModuleOn left front of engine compartment, in protective
case. See Fig. 1
.
Front ControllerOn engine room No. 2 R/B. See Fig. 6 .
Front Passenger Door ECUInside right front door. See Fig. 4 .
Gateway ECUBehind left end of dash. See Fig. 16 .
Headlight Control ECU LHBehind left headlight. See Fig. 1 .
Headlight Control ECU RHBehind right headlight. See Fig. 1 .
Luggage Room J/B ECUOn left side of luggage compartment. See Fig. 4 .
Moon Roof Control ECUAt front of roof opening. See Fig. 4 .
On lower right side of luggage compartment. See

Air Bag Sensor Front RHOn right front of engine compartment. See Fig. 12 .
Automatic Light Control Sensor & A/C Solar
Sensor (Front)Behind upper center of dash. See Fig. 2 .
Camshaft Position SensorOn front of left cylinder head. See Fig. 12 .
Crankshaft Position SensorOn left front of engine. See Fig. 12 .
Duct Sensor (Driver's Side)Behind upper left side of dash. See Fig. 16 .
Duct Sensor (Front Passenger's Side)Behind upper right side of dash. See Fig. 16 .
Engine Coolant Temp. SensorOn front center of engine. See Fig. 12 .
Engine Oil Level SensorOn left center of engine. See Fig. 12 .
Exhaust Gas SensorOn right side of engine, on exhaust system. See Fig.
12 .
Fuel Pump & Fuel Sender (Main)Under left rear of vehicle, forward of left rear
fenderwell. See Fig. 19
.
Fuel Sender (Sub)Under right rear of vehicle, forward of right rear
fenderwell. See Fig. 19
.
Heated Oxygen Sensor (Bank 1 Sensor 1)On exhaust system, on left side of engine. See Fig.
13 .
Heated Oxygen Sensor (Bank 1 Sensor 2)On exhaust system, below vehicle. See Fig. 16 .
Heated Oxygen Sensor (Bank 2 Sensor 1)On exhaust system, on right side of engine. See Fig.
13 .
Heated Oxygen Sensor (Bank 2 Sensor 2)On exhaust system, below vehicle. See Fig. 16 .
Height Control Sensor Front LHInside left front fenderwell, attached to suspension
control arm. See Fig. 13
.
Height Control Sensor Front RHInside right front fenderwell, attached to suspension
control arm. See Fig. 13
.
Height Control Sensor RearUnder center rear of vehicle. See Fig. 28 .
Height Control Sensor Rear LHLeft rear of luggage compartment. See Fig. 28 .
Height Control Sensor Rear RHRight side of luggage compartment. See Fig. 28 .
Knock Sensor LHOn left side of engine. See Fig. 14 .
Knock Sensor RHOn right side of engine. See Fig. 14 .
Laser SensorBehind right side of front bumper fascia. See Fig.
14 .
Magnetic Field SensorBehind center of dash. See Fig. 17 .
Mass Airflow MeterOn right side of engine compartment, near air box.
See Fig. 14
.
Millimeter Wave Radar SensorFront of engine compartment. See Fig. 14 .
Power Seat Motor And Position Sensor (Driver's
Seat Head Rest Control)In right side of driver's seat back. See Fig. 31 .
Power Seat Motor & Position Sensor (Rear
Passenger's LH Seat Head Rest Top & Bottom
Control)
In left side of rear seat. See Fig. 32 .
Power Seat Motor & Position Sensor (Rear
Passenger's RH Seat Head Rest Top & Bottom In right side of rear seat. See Fig. 32 .

control ECU, PCM
FC idleDeceleration fuel cut
Idle air control valveIdle speed control
VSV for CCV, Canister close valve VSV for
canister controlEvaporative emissions canister vent valve
VSV for EVAP, Vacuum switching valve assembly
No. 1, EVAP VAV, Purge VSVEvaporative emissions canister purge valve
VSV for pressure switching valve, Bypass VSVEvaporative emission pressure switching valve
Vapor pressure sensor, EVAP pressure sensor,
Evaporative emission control system pressure
sensorFuel tank pressure sensor
Charcoal canisterEvaporative emissions canister
ORVR systemOn-boad refueling vapor recovery system
Intake manifold runner controlIntake manifold tuning system
Intake manifold runner valve, IMRV, IACV (runner
valve)Intake manifold tuning valve
Intake control VSVIntake manifold tuning solenoid valve
AFSAir fuel ratio sensor
O2 sensorHeater oxygen sensor
Oxygen sensor pumping current circuitOxygen sensor output signal
Oxygen sensor reference ground circuitOxygen sensor signal ground
Accel position sensorAccelerator pedal position sensor
Throttle actuator control motor, Actuator control
motor, Electronic throttle motor, Throttle control
motorElectronic throttle actuator
Electronic throttle control system, Throttle actuator
control systemElectronic throttle control system
Throttle/pedal position sensor, Throttle/pedal
position switch, Throttle position sensor/switchThrottle position sensor
Turbo press sensorTurbocharger pressure sensor
Turbo VSVTurbocharger pressure control solenoid valve
P/S pressure switchPower-steering pressure switch
VSV for ACMActive control engine mount
Speed sensor, Vehicle speed sensor "A", Speed
sensor for skid control ECUVehicle speed sensor
ATF temperature sensor, Trans, fluid temp, sensor,
ATF temperature sensor "A"Transmission fluid temperature sensor
Electronic controlled automatic transmission, ECTElectronically controlled automatic
Intermediate shaft speed sensor "A"Counter gear speed sensor
Part and system nameDefinition
Output speed sensorOutput shaft speed sensor
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0f0003[
Speed sensor (NT), Turbine speed sensorInput turbine speed sensor

Fig. 30: Connecting VSV Connector For EVAP
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Torque: 7.5 N.m (76.5 kgf.cm, 66 in..lbf)
k. Install the V-bank cover bracket No. 2 with bolt.
Torque: 7.5 N.m (76.5 kgf.cm, 66 in..lbf)
l. Install the VSV for EVAP to the intake manifold with the bolt.
Torque: 7.5 N.m (76.5 kgf.cm, 66 in..lbf)
m. Connect the EVAP hose to the VSV for EVAP.
n. Connect the VSV connector for EVAP.
11.INSTALL THROTTLE BODY ASSY (See REPLACEMENT
)
12.INSTALL INTAKE AIR CONNECTOR PIPE
13.INSPECT FUEL PUMP OPERATION AND CHECK FOR FUEL LEAKS (See ON
-VEHICLE
INSPECTION )
14.INSTALL V-BANK COVER
Torque: 5.0 N.m (51 kgf.cm, 44 in..lbf)
15.CONNECT BATTERY NEGATIVE TERMINAL

13.DRAIN AUTOMATIC TRANSMISSION FLUID
14.REMOVE RADIATOR ASSY (See REPLACEMENT
)
15.DISCONNECT FUEL PIPE SUB-ASSY NO.2 (See REPLACEMENT
)
16.REMOVE FAN AND GENERATOR V BELT (See REPLACEMENT
)
17.DISCONNECT ENGINE WIRE
a. Disconnect the engine wire from the ECM box.
b. Remove the nut, and disconnect the generator wire from the generator.
c. Disconnect the wire for generator wire from the wire clamp on generator.
d. Remove the bolt, and disconnect the ground cable from the stay on the generator.
e. Remove the 2 bolts, and disconnect the PS oil hose from the No. 1 oil pan.
f. Remove the bolt, and disconnect the ground strap from the body.
18.DISCONNECT AIR HOSE NO.5
19.DISCONNECT FUEL VAPOR FEED HOSE NO.2
20.DISCONNECT HEATER WATER INLET HOSE A
21.DISCONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)
22.DISCONNECT VANE PUMP OIL RESERVOIR ASSY
23.DISCONNECT VANE PUMP ASSY
a. Disconnect the 2 PS air hoses.
b. Remove the 2 screws and RH engine under cover.
c. Disconnect the PS oil pressure switch connector.
d. Remove the 2 bolts and nut, and disconnect the pump from the engine.
e. Support the pump securely.
24.DISCONNECT COOLER COMPRESSOR ASSY
a. Disconnect the compressor connector.
b. Disconnect the wire clamp from the wire bracket on the compressor.
c. Remove the bolt, nut and stay.
d. Remove the bolt, and disconnect the wire bracket from the compressor.
e. Remove the bolt, and disconnect the compressor from the engine.
f. Support the cooler compressor securely.
25.REMOVE FRONT FLOOR BRACE CENTER
a. Remove the 4 bolts and brace center.
26.REMOVE EXHAUST PIPE ASSY (See REPLACEMENT
)
27.REMOVE W/ CATALYST CONVERTER ASSY
28.REMOVE FRONT FLOOR HEAT INSULATOR NO.1
29.REMOVE PARKING BRAKE CABLE HEAT INSULATOR
30.REMOVE PROPELLER W/ CENTER BEARING SHAFT ASSY (See OVERHAUL
)
31.REMOVE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSY
32.REMOVE STEERING SLIDING W/ SHAFT YOKE SUB-ASSY

Fig. 80: Installing Vane Pump Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
131.INSTALL VANE PUMP OIL RESERVOIR ASSY
132.CONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)
133.CONNECT HEATER WATER INLET HOSE A
134.CONNECT FUEL VAPOR FEED HOSE NO.2
135.CONNECT AIR HOSE NO.5
136.CONNECT ENGINE WIRE
a. Connect the engine wire from the ECM box.
b. Install the nut, and connect the generator wire to the generator.
c. Connect the wire for generator wire to the wire clamp on generator.
d. Connect the ground cable to the stay on generator with the bolt.
e. Connect the PS oil hose to the No. 1 oil pan with the 2 bolts.
f. Connect the ground strap to the body with the 2 bolts.
137.INSTALL FAN AND GENERATOR V BELT (See REPLACEMENT
)
138.CONNECT FUEL PIPE SUB-ASSY NO.2 (See REPLACEMENT
)
139.INSTALL RADIATOR ASSY (See REPLACEMENT
)