ect LEXUS SC300 1991 Service Repair Manual

MOULDING
Windshield Moulding
COMPONENTS
REMOVAL OF WINDSHIELD MOULDING
Location of clips is as shown. Carefully apply adhesive tape
to protect the body.
1. REMOVE FOLLOWING PARTS: (a) Wiper arm
(b) Cowl louver
2. REMOVE FRONT DOOR WEATHERSTRIP
BO±96
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BODY Moulding (Windshield Moulding)
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3. REMOVE SIDE MOULDINGRemove four screws and the side moulding.
4. REMOVE UPPER MOULDING (a) I n s e r t t h e t o p o f s c r aper between the body and
moulding.
HINT: Tape the scraper tip before use.
(b) Pry up the scraper to loosen the moulding from the claws of the clips and the retainer.
(c) Remove the moulding.
REPLACEMENT OF FASTENER
REPLACE FASTENER
(a) Remove the damaged fastener.
(b) Cut off the old adhesive around the fastener installationarea.
HINT: Be careful not to damage the body.
(c) Clean the installation area.
(d) Install the new fastener onto the body.
HINT: Before installing, peel off the backing paper at the
fastener. Install the fastener with the atmospheric tempera-
ture between 20 ± 40 5C (68 ± 104 5F).
INSTALLATION OF WINDSHIELD
MOULDING
(See page BO±97)
1. ADJUST CLIPS INTO UPPER MOULDING Install the clip to the appropriate place on the moulding.
a: 75.7 mm (2.98 in.)
b: 71.0 mm (2.80 in.)
c: 109.0 mm (4.29 in.)
d: 110.0 mm (4.33 in.)
e: 110.0 mm (4.33 in.)
2. APPLY ADHESIVE AT NEW CLIP INSTALLATION AREA (a) When the clip being e ngaged with the moulding is
removed, cut out the old adhesive around the clip
installation area.
NOTICE: Do not damage the body and fastener.
(b) Apply adhesive at the clip installation area so water does not collect there.
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BODY Moulding (Windshield Moulding)BO±97
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Front Fender Side Protection Moulding
REMOVAL AND INSTALLATION
1. REMOVE FRONT FENDER SIDE PROTECTIONMOULDING
(a) Remove a nut.
(b) Pry loose the clip and remove the moulding onto thepanel.
2. INSTALL FRONT FENDER SIDE PROTECTION MOULDING
(a) Insert the top of the clip into the panel hole and tap the
moulding onto the panel.
(b) Install a nut.
Front Door Side Protection Moulding
REMOVAL AND INSTALLATION
1. REMOVE FRONT DOOR SIDE PROTECTION MOULDING (a) Remove two nuts.
(b) Pry loose clips remove the moulding onto the panel.
2. INSTALL FRONT DOOR SIDE PROTECTION MOULDING (a) Insert the top of clips into the panel hole and tap themoulding onto the panel.
(b) Install two nuts.
Quarter Side Protection Moulding
REMOVAL AND INSTALLATION
1. REMOVE QUARTER SIDE PROTECTION MOULDING (a) Remove a nut.
(b) Pry l oose clips and remove the moulding onto the panel.
2. INSTALL QUARTER SIDE PROTECTION MOULDING (a) Insert the top of clips into the panel hole and tap themoulding onto the panel.
(b) Install a nut.
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BODY Moulding (Body Outside Moulding)BO±103
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REAR SPOILER
COMPONENTS
REMOVAL AND INSTALLATION
1. REMOVE DOOR TRIM
2. REMOVE REAR SPOILERDisconnect the connector, remove five nuts and the spoiler.
3. INSTALL REAR SPOILER Connect the connector, install five nuts and the spoiler.
4. INSTALL DOOR TRIM
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BODY SpoilerBO±105
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REMOVAL OF INSTRUMENT PANEL
(See page BO±108)
1. TILT DOWN AND PULL OUT STEERING WHEEL
2. DISCONNECT BATTERY CABLE FROM NEGATIVE TERMINAL
CAUTION: Work must be started after approx. 20 seconds or
longer from the time the ignition switch is turned to the
ºLOCKº position and the negative (±) terminal cable is discon-
nected from the battery.
3. REMOVE RIGHT AND LEFT FRONT PILLAR GARNISH(See step 2 on page BO±122)
4. REMOVE STEERING WHEEL (See step 1 on page SR±7)
NOTICE: The steering wheel pad should be placed with
the pad top surface facing up.
5. REMOVE STEERING COLUMN COVER Remove three screws and the cover.
6. REMOVE SHIFT LEVER NOB (a) Slide the shaft collar downward and remove two screws.
(b) Remove the nob.
7. REMOVE UPPER CONSOLE PANEL REAR (a) Open the ash tray lid.
(b) Lift the console panel toward you.
(c) Insert your finger in the shift lever groove and pull theconsole panel upward away from you.
(d) Remove the panel.
8. REMOVE CUP HOLDER (a) Open the cup holder lid.
(b) Pull up the holder.
NOTICE: Do not pull the lid.
9. REMOVE UPPER CONSOLE PANEL Remove six screws and pry out of the panel.
BO±110
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BODY Instrument Panel
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10. REMOVE RADIO WITH A/C CONTROL ASSEMBLY(a) Remove six bolts and the radio.
(b) Disconnect the connectors.
11. REMOVE NO. 2 UNDER COVER (a) Using a clip remover, remove two clips.
(b) Remove the cover.
12. REMOVE NO. 2 LOWER FINISH PANEL AND GLOVE COMPARTMENT ASSEMBLY
(a) Remove two caps and two screws.
(b) Remove two screws.
(c) Remove the glove compartment assembly.
13. REMOVE NO. 1 UNDER COVER (a) Remove three screws.
(b) Using the screwdriver, remove the cover.
14. REMOVE CONSOLE BOX Remove five screws, three bolts and the box.
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BODY Instrument PanelBO±111
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15. REMOVE CENTER PADUsing a screwdriver, pry out the panel and remove it.
HINT: Tape screwdriver tip before use.
16. REMOVE ENGINE HOOD RELEASE LEVER (a) Remove two screws and the engine hood release lever.
(b) Disconnect the release cable from the lever.
17. REMOVE NO. 1 LOWER FINISH PANEL (a) Using a screwdriver, remove the end pad.
HINT: Tape the screwdriver tip before use.
(b) Remove the bolt and two screws.
(c) Disconnect the connectors and remove the panel.
18. REMOVE COMBINATION SWITCH
19. REMOVE CLUSTER FINISH PANEL Pull out the panel and disconnect the connector.
20. REMOVE COMBINATION METER (a) Remove two caps.
(b) Remove two screws and the meter.
(c) Disconnect the connectors from the meter.
BO±112
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BODY Instrument Panel
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REMOVAL OF FLOOR CARPET
1. REMOVE FOLLOWING PARTS:
wFront seat (See step 3 on page BO±58)
wRear seat (See steps 1 to 2 on page BO±66)
wRoof side inner garnish (See step 8 on page BO±123)
wFront pillar garnish (See step 2 on page BO±122)
wFront scuff plate (See step 11 on page BO±123)
wConsole box (See step 14 on page BO±111)
2. REMOVE FLOOR CARPET (a) Using a clip remover, remove the clips.
(b) Remove the front seat belt lower bolt.
[Driver 's Side]
(c) Raise the end of the carpet and disconnect the hook.
[Passenger 's Side]
(d) Raise the end of the carpet and disconnect the hook.
(e) Slide the carpet backward and remove it.
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BODY Floor CarpetBO±117
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REMOVAL OF ROOF HEADLINING
(See page BO±119)
1. REMOVE FOLLOWING PARTS:
wFront pillar garnish
wSun visor
wRear seat back and cushion
wRoof side inner garnish
wQuarter trim
wInterior Light
wCenter visor
2. REMOVE ROOF HEADLINING (a) Disconnect four clips from the roof panel rear end.
(b) Using a clip remover, remove six clips.
(c) R e l e a s e t h e f a s t ener tapes, then remove the
headlining.
(d) Fully recline the front seat back.
(e) Bring out the headlining as shown.
NOTICE: Do not fold down the headlining.
INSTALLATION OF ROOF HEADLINING
(See page BO±119)
INSTALL ROOF HEADLINING PARTS BY FOLLOWING RE-
MOVAL SEQUENCE IN REVERSE HINT: Torque following parts:
(a) Rear seat back
Torque: 18 N Vm (185 kgf Vcm, 13 ft Vlbf)
(b) Rear seat belt inner belt
Torque: 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
(c) Front seat belt shoulder anchor bolt
Torque: 43 N Vm (440 kgf Vcm, 32 ft Vlbf)
BO±120±
BODY Roof Headlining
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REMOVAL OF TRIM, ASSIST GRIP AND
VISOR
(See page BO±121)
1. REMOVE ASSIST GRIP (a) Lift up the grip so that the screwdriver can be inserted.
(b) Insert the screwdriver into the groove in the cushion.
(c) Turn the screwdriver while pulling the assist grip upward.
(d) After the top of the assist grip is freed, pull the lower part
downward.
2. REMOVE FRONT PILLAR GARNISH (a) Remove two screws and the assist grip.
(b) Pry out clips by your hand.
(c) Pull the garnish upward to remove it.
3. REMOVE SUN VISOR (a) Pry out the cover.
(b) Remove two screws, disconnect the connector and thesun visor.
(c) Remove the screw and the holder.
4. REMOVE CENTER VISOR (a) Pry out the cover.
(b) Remove two screws, disconnect the connector and thevisor.
5. REMOVE REAR SEAT CUSHION AND BACK
6. REMOVE FRONT SEAT OUTER BELT
7. REMOVE QUARTER TRIM AND ASSIST GRIP (a) Remove two caps, two screws and assist grip.
(b) Remove the clip and the belt guide.
(c) Remove the bolt and the front seat belt anchor.
BO±122
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BODY Trim, Assist Grip and Visor
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