ESP LEXUS SC300 1991 Service Owner's Guide

PRECAUTIONS
1. Before working on the fuel system, disconnect the cablefrom negative (±) terminal of the battery.
HINT: Any diagnostic code retained by the computer will be
erased when the battery terminal is removed. Therefore, if
necessary, read the diagnosis before removing the battery
terminal.
CAUTION: Work must be started after approx. 20 se-
conds or longer from the time the ignition switch is
turned to the ºLOCKº position and negative (±) terminal
cable is disconnected from the battery.
2. Do not smoke or work on open flame when working on the fuel system.
3. Keep gasoline away from rubber or leather parts.
INSPECTION PRECAUTIONS
MAINTENANCE PRECAUTIONS
1. CHECK CORRECT ENGINE TUNE±UP (See page EM±8)
2. PRECAUTIONS WHEN CONNECTING GAUGE (a) Use the battery as the power source for the timing light,tachometer, etc.
(b) Connect the test probe of a tachometer to the terminal IG of the check connector.
3. IN EVENT OF ENGINE MISFIRE, FOLLOWING PRECAUTIONS SHOULD BE TAKEN
(a) Check proper connection of battery terminals, etc.
(b) Handle high±tension cords carefully.
(c) After repair work, check that the ignition coil terminalsand all other ignition system lines are reconnected
securely.
(d) When cleaning the engine compartment, be especially careful to protect the electrical system from water.
4. PRECAUTIONS WHEN HANDLING OXYGEN SENSOR (a) Do not allow oxygen sensor to drop or hit against anobject.
(b) Do not allow the sensor to come into contact with water.
FI±12
± Precautions, Inspection PrecautionsEFI SYSTEM
WhereEverybodyKnowsYourName

Diag. Code 35High Altitude Compensator Sensor
(HAC Sensor) Circuit
CIRCUIT DESCRIPTION
The HAC sensor is built into the ECU. This is a semiconductor pressure sens\
or with properties which cause its
electrical resistance to change when stress is applied to the sensor's crystal (silicon) (piezoelectric effect). This
sensor is used to detect the atmospheric (absolute) pressure and outputs cor\
responding electrical signals. Fluc-
tuations in the air pressure cause changes in the intake air density, which can cause deviations in the air±fuel
ratio. The signals from HAC sensor are used to make corrections for these fluct\
uations. If the ECU records diag-
nostic code º35º, the fail safe function operates and the atmospheric pressure is set at a\
constant 760 mmHg.
Code No.Diagnostic Code Detecting ConditionTrouble Area
35Open or short detected in HAC sensor circuit for 0.5
sec. or more.
ECU
DIAGNOSTIC CHARTDIAGNOSTIC CHART
Are there any other codes (besides Code 16)
being output?
Replace engine & ECT ECU. Go to relevant diag. code chart.
TR±92±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName

Diag. Code 71
EGR System Malfunction (Only for USA
spec.)
CIRCUIT DESCRIPTION
The EGR system recirculates exhaust gas, which is controlled to the proper quantity to suit the driv\
ing condi-
tions, into the intake air mixture to slow down combustion, reduce the combust\
ion temperature and reduce NOx
emissions.
The lift amount of the EGR valve is controlled by a step motor operated \
by the ECU. The ECU operates the motor
only a preprogrammed amount in response to the engine operating conditions (\
engine rpm, intake air volume
to adjust the EGR volume to the target valve.)
Under the following conditions, EGR is cut to maintain driveability.
wCoolant temp. below 535C (127.45F)
w During deceleration (throttle valve
closed)
w Light engine load (amount of intake air
very small)
w Engine speed over 4,000 rpm
w Engine idling
w Neutral start switch on
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Open or short in EGR step motor circuit for 1 sec.
or more.
Open or short in EGR step motor circuit

ECU
71
(2) EGR gas temp. is 65 5C (149 5F) or below for
1 ~ 4 min. under conditions (a) and(b).
(2 trip detection logic)*
(a) Coolant temp.: 65 5C (149 5F) or more.
(b) EGR operation possible (EX. ECT in 3rd speed, A/C ON, 60 mph (96 km/h), Flat road).

Open in EGR gas temp. sensor circuit

ECU
*: See page TR±21.
TR±108
±
ENGINE TROUBLESHOOTING
WhereEverybodyKnowsYourName

ELECTRONICALLY CONTROLLED HYDRAULIC COOLING FAN
Description
In this way system, the cooling fan ECU controls the hydraulic pressure ac\
ting on the hydraulic motor, thus
controlling the speed of the cooling fan steplessly in response to the c\
ondition of the engine and air conditioner.
Operation
The hydraulic pump is driven by a drive belt (V±ribbed belt). The sole\
noid valve adjusts the volume of oil
sent from the hydraulic pump to the hydraulic motor which drives the fan dir\
ectly, thereby controlling the fan
speed. Oil which has passed through the hydraulic motor is cooled by the oil coole\
r before returning to the reservoir
tank. The solenoid valve is controlled by the computer in accordance with the E/G\
rpm, water temp. and A/C
signals. CO±22
±
COOLIING SYSTEM Electronically Controlled Hydraulic
Cooling Fan (Description, Operation)
WhereEverybodyKnowsYourName

POWER STEERING
DESCRIPTION
SR0KG±03
The Progressive Power Steering (PPS) is basically a power rack and pinion\
gear with a rotary control valve.
The PPS varies the amount of hydraulic assistance with respect to vehicle r\
oad speed. In addition the unit
incorporates an electronically controlled hydraulic reaction chamber.
PRINCIPLES OF POWER STEERING
Power steering is a hydraulic device which utilizes engine power to reduce ste\
ering effort. Consequently,
the engine is used to drive a pump to develop fluid pressure, and this p\
ressure acts on a piston within the
power cylinder so that the piston assists the rack effort. The amount of this assistance depends on the ex-
tent of pressure acting on the piston. Therefore, if more steering force is \
required, the pressure must be
raised. The variation in the fluid pressure is accomplished by a control valve \
which is linked to the steering
main shaft.
SR±102
±
STEERING POWER STEERING
WhereEverybodyKnowsYourName

VANE PUMPThe main component parts of the vane pump, such as the cam ring, rotor, vanes and flow control valve
are high precision parts and must be handled carefully. Also, because this pump produces a very high fluid
pressure, O±rings are used for sealing each part. When reassembling t\
he pump, always use new O±rings.
In the flow control valve, there is a relief valve which controls the maximum pressu\
re of the pump. The
amount of this maximum pressure is very important; if it is too low, there will be insufficient power steering
assistance and if too high, it will have an adverse effect on the pressure hoses, oil seals, etc. If the maximum
pressure is either too high or too low due to a faulty relief valve, do \
not disassemble or adjust the relief valve,
but replace the flow control valve as an assembly.
The clearance between the flow control valve and pump body installation hol\
e is very important. After
manufacture, the factory measures the size of the installation hole and outer circumf\
erence of the flow con-
trol valve, and punches a mark accordingly. Therefore, when replacing the flow control valve, be sure to
do so with one having the same mark in order to ensure the proper cleara\
nce.
The functional parts of the pump which produce fluid pressure are the cam r\
ing, rotor and vanes, and these
should be checked for wear. If the clearance between each is not within standard when reassembling\
, any
worn parts should be replaced.
In this case, the replaced cam ring and rotor should be of the same length\
(have the same mark), and the
vanes should be replaced with those having a length corresponding to that mark, other\
wise the proper
thrust clearance cannot be obtained. If there is too much thrust clearance, there will be insufficient fluid
pressure at low speeds. If there is too little thrust clearance, it may \
result in seizure of the vanes.
±
STEERING POWER STEERINGSR±105
WhereEverybodyKnowsYourName

DESCRIPTION
By operating the driving position memory and return switch the driver's seat, steering wheel and outer mir-
ror are moved to their respective memorized positions.
 

Parts Name\
 
\

\
Function 




Tilt & Telescopic ECU
\
 
\


\

\

Control the manual operation, return operation and memory and return ope\
ration for tilt
and telescopic of steering wheel.
 Auto Set Switch\
 \
This switch is a main switch for the away operation of tilt and telescop\
ic.
 




Manual Switch\
 
\


\

\

This switch is an operation switch to operate tilt and telescopic manual\
ly. When one of tilt
up, tilt down, telescopic Extension and telescopic Contraction is operat\
ed, steering wheel
will be able to set on the optional position within the extent of operat\
ing.
 


Driving Position
Memory and
Return Switch\
 
\

\

Operating this switch makes return operation that driver seat steering w\
heel and outer mirror
are set on the memorized position working together power seat and outer \
mirror.
 

Position Sensor
\
 
\

\
Tilt position sensor detect an amount of tilt and input it to ECU.
Telescopic position sensor detect an amount of slide and input it to ECU.\
 

Motor
\
 
\

\
There is a tilt motor and telescopic motor respectively. These are operated by a signal from
the ECU.
SR±40±
STEERING STEERING COLUMN
WhereEverybodyKnowsYourName

Diag. Code 35High Altitude Compensator Sensor
(HAC Sensor) Circuit
CIRCUIT DESCRIPTION
The HAC sensor is built into the ECU. This is a semiconductor pressure sens\
or with properties which cause its
electrical resistance to change when stress is applied to the sensor's crystal (silicon) (piezoelectric effect). This
sensor is used to detect the atmospheric (absolute) pressure and outputs cor\
responding electrical signals. Fluc-
tuations in the air pressure cause changes in the intake air density, which can cause deviations in the air±fuel
ratio. The signals from HAC sensor are used to make corrections for these fluct\
uations. If the ECU records diag-
nostic code º35º, the fail safe function operates and the atmospheric pressure is set at a\
constant 760 mmHg.
Code No.Diagnostic Code Detecting ConditionTrouble Area
35Open or short detected in HAC sensor circuit for 0.5
sec. or more.
ECU
DIAGNOSTIC CHARTDIAGNOSTIC CHART
Are there any other codes (besides Code 16)
being output?
Replace engine & ECT ECU. Go to relevant diag. code chart.
TR±92±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName

Diag. Code 71
EGR System Malfunction (Only for USA
spec.)
CIRCUIT DESCRIPTION
The EGR system recirculates exhaust gas, which is controlled to the proper quantity to suit the driv\
ing condi-
tions, into the intake air mixture to slow down combustion, reduce the combust\
ion temperature and reduce NOx
emissions.
The lift amount of the EGR valve is controlled by a step motor operated \
by the ECU. The ECU operates the motor
only a preprogrammed amount in response to the engine operating conditions (\
engine rpm, intake air volume
to adjust the EGR volume to the target valve.)
Under the following conditions, EGR is cut to maintain driveability.
wCoolant temp. below 535C (127.45F)
w During deceleration (throttle valve
closed)
w Light engine load (amount of intake air
very small)
w Engine speed over 4,000 rpm
w Engine idling
w Neutral start switch on
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Open or short in EGR step motor circuit for 1 sec.
or more.
Open or short in EGR step motor circuit

ECU
71
(2) EGR gas temp. is 65 5C (149 5F) or below for
1 ~ 4 min. under conditions (a) and(b).
(2 trip detection logic)*
(a) Coolant temp.: 65 5C (149 5F) or more.
(b) EGR operation possible (EX. ECT in 3rd speed, A/C ON, 60 mph (96 km/h), Flat road).

Open in EGR gas temp. sensor circuit

ECU
*: See page TR±21.
TR±108
±
ENGINE TROUBLESHOOTING
WhereEverybodyKnowsYourName

Diag. Code 35High Altitude Compensator Sensor
(HAC Sensor) Circuit
CIRCUIT DESCRIPTION
The HAC sensor is built into the ECU. This is a semiconductor pressure sens\
or with properties which cause its
electrical resistance to change when stress is applied to the sensor's crystal (silicon) (piezoelectric effect). This
sensor is used to detect the atmospheric (absolute) pressure and outputs cor\
responding electrical signals. Fluc-
tuations in the air pressure cause changes in the intake air density, which can cause deviations in the air±fuel
ratio. The signals from HAC sensor are used to make corrections for these fluct\
uations. If the ECU records diag-
nostic code º35º, the fail safe function operates and the atmospheric pressure is set at a\
constant 760 mmHg.
Code No.Diagnostic Code Detecting ConditionTrouble Area
35Open or short detected in HAC sensor circuit for 0.5
sec. or more.
ECU
DIAGNOSTIC CHARTDIAGNOSTIC CHART
Are there any other codes (besides Code 16)
being output?
Replace engine & ECT ECU. Go to relevant diag. code chart.
TR±92±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName