display LEXUS SC300 1991 Service Repair Manual

[2] SYMPTOM CONFIRMATION AND DIAGNOSTIC CODE CHECK
The diagnostic system in the LEXUS SC400 fulfills various functions. The fi\
rst function is the Diagnostic Code
Check in which a malfunction in the signal circuits to the ECU is stored\
in code in the ECU memory at the time
of occurrence, to be output by the technician during troubleshooting. Anot\
her function is the Input Signal Check
which checks if the signals from various switches are sent to the ECU correct\
ly.
The air conditioner system has an Actuator Check function whereby the ECU a\
utomatically operates the actua-
tors of the damper and blowermotor, etc. to check the operation. The cruise control system has a Cancel Si\
gnal
Check function which memorizes and displays what sort of signal it was that l\
ast cancelled the cruise control.
By using these check functions, the problem areas can be narrowed down qui\
ckly and troubleshooting can be
performed effectively. Diagnostic functions are incorporated in the following systems in the \
LEXUS SC400.
SystemDiagnostic CodeCheckInput Signal Check(Sensor Check)Other Diagnosis Function
Engine (with Test Mode)
Automatic Transmission (with Test Mode)
Anti±Lock Brake
Traction Control (Option)
SRS Airbag
Power Seat (only vehicles with memory function)
Wireless Door Lock Control
Cruise Control Cancel Signal
Check
Air Conditioner Actuator Check
In diagnostic code check, it is very important to determine whether the pr\
oblem indicated by the diagnostic code
is still occurring or occurred in the past but returned to normal at pre\
sent. In addition, it must be checked in the
problem sym ptom check whether the malfunction indicated by the diagnostic code is d\
irectly related to the prob-
lem symptom or not. For this reason, the diagnostic codes should be chec\
ked before and after the symptom
confirmation to determine the current conditions, as shown in the table below. If this is not done, it may, depend-
ing on the case, result in unnecessary troubleshooting for normally oper\
ating systems, thus making it more diffi-
cult to locate the problem, or in repairs not pertinent to the problem. Ther\
efore, always follow the procedure in
correct order and perform the diagnostic code check.
DIAGNOSTIC CODE CHECK PROCEDURE
IN±18±
INTRODUCTION How to Troubleshoot ECU Controlled Systems
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[4] DIAGNOSTIC CODE CHART
The inspection procedure is shown in the table below. This table permits efficient and accurate troubleshooting
using the trouble codes displayed in the diagnostic code check. Proceed with \
troubleshooting in accordance
with the inspection procedure given in the diagnostic chart corresponding to the trouble codes displayed. The
engine diagnostic code chart is shown below as an example.
IN±22±
INTRODUCTION How to Troubleshoot ECU Controlled Systems
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[5] MATRIX CHART OF PROBLEM SYMPTOMS
The suspect circuits or parts for each problem symptom are shown in the tab\
le below. Use this table to trouble-
shoot the problem when a ºNormalº code is displayed in the diagnostic code check but\
the problem is still occur-
ring. Numbers in the table indicate the inspection order in which the circuit\
s or parts should be checked.
HINT: When the problem is not detected by the diagnostic system even though t\
he problem symptom is present,
it is considered that the problem is occurring outside the detection ran\
ge of the diagnostic system, or that the
problem is occurring in a system other than the diagnostic system.
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INTRODUCTION How to Troubleshoot ECU Controlled SystemsIN±23
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INDICATOR
1. Turn the ignition switch on while pressing the ari conditioner control
switch and REC swich
simultaneously.
2. Check that all the indicators light up and go off at 1 second intervals 4 times in succession.
3. Check that the buzzer sounds when the indicators light up in 2.
HINT:
wAfter the indicator check is ended, the diagnostic code
check begins automatically.
w Press the OFF switch when desiring to cancel the check
mode.
DIAGNOSTIC CODE CHECK (SENSOR
CHECK)
1. Perform an indicator check. After the indicator check is completed, the system enters the diagnostic code check
mode automatically.
2. Read the code displayed on the panel. Refer to the list of
codes on page AC±28 when reading the codes. (Codes are
output at the temperature display.)
If the slower display ped is desired, press the FRS
switch and change it to stepped operation. Each time the
FRS
switch is pressed, the display changes by 1 step.
HINT:
w If the buzzer sounds when a code is being read, it means
the trouble indicated by that code continues to occur.
w If the buzzer does not sound when a code is being read,
it means the trouble indicated by that code occurred ear-
lier (such as poor connector contacts, etc.)
CLEARING DIAGNOSTIC CODES
1. Pull out the DOME fuse in Relay Block No. 2 for 10 sec. or
longer to clear the memory of diagnostic codes.
2. After reinserting the fuse, check that the normal code is output.
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AIR CONDITIONING SYSTEM TroubleshootingAC±27
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DIAGNOSTIC CODE CHART
If a malfunction code is displayed during the diagnostic code check (sens\
or check), check the circuit listed for
that code in the table below (Proceed to the page given for that circuit.)\
Code No.Diag. Code Detecting Condition
00 Normal
11 *1 Open or short in room temperature sensor circuit.
12 Open or short in ambient temperature sensor circuit.
13 Open or short in evaporator temperature sensor circuit.
14*2 Open or short in water temperature sensor circuit.
21*3 Open in solar sensor circuit.
21*3
 Short in solar sensor circuit.
22*4
 All conditions below are detected for 3 secs. or more.
 (a) Engine rpm : 450 rpm or more.
 (b) Ratio between engine and compressor rpm deviates 20% or more in c\
omparison to normal
operation.
23
 Open in pressure sensor circuit.
 Abnormal refrigerant pressure below 206 kPa (2.1 kgf/cm, 30 psi)
over 2,650 kPa (27 kgf/cm, 385 ps\
i)
31 Short to ground or power source circuit in Air Mix Damper position sens\
or circuit.
32 Short to ground or power source circuit in Air Inlet Damper position se\
nsor circuit.
33 Short to ground or power source circuit in Air Outlet Damper position s\
ensor circuit.
41 Air mix damper position sensor value does not change even if ECU operat\
es air mix servomotor.
42 Air inlet damper position sensor value does not change even if ECU oper\
ates air inlet servomotor.
43 Air outlet damper position sensor value does not change even if ECU ope\
rates air outlet
servomotor.
HINT: *1 If the room temp. is approx. ±20 °C (±4 °F) or lower, code 11 may be output even though the system
is normal.
*2 If the ambient temperature is approx. ±50 °C (±58 °F) or lower, a malfunction code may be output
even though the system is normal.
*3 If the check is being performed in a dark place, diagnostic code 21 (so\
lar sensor circuit abnormal) could be displayed.
In this case, perform diagnostic code check again while shining a light,\
such as an inspection light,
on the solar sensor.
If code 21 is still displayed, there could be trouble in the solar senso\
r circuit
AC±28
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AIR CONDITIONING SYSTEM Troubleshooting
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HINT:
wThe buzzer sounds when the display code changes.
w Codes are displayed in order from the smaller to the
larger numbers.
w To cancel the check mode, press the OFF switch.
AC±30±
AIR CONDITIONING SYSTEM Troubleshooting
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AC±44AC±46AC±48AC±50AC±52AC±54AC±56AC±58AC±60AC±62AC±64AC±66
MATRIX CHART OF PROBLEM SYMPTOMS
If a normal code is displayed during the diagnostic code check (sensor ch\
eck) but the trouble still occurs (reap-
pears), perform out troubleshooting for each problem symptom, checking the circuits for each symptom in the
order given in the table below (Proceed to the page given for each circuit)\
. AC±36
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AIR CONDITIONING SYSTEM Troubleshooting
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Check voltage between terminals TR
and SG of air conditioner assembly
connector.
Check room temperature sensor.
Check harness and connector between air
conditioner control assembly and room tem-
perature sensor (See page IN-27).
Check and repair air conditioner control
assembly. Proceed to next circuit inspection
shown on matrix chart (See page
AC-36
).However, when Diag. code
11 is displayed, check and replace
air conditioner control assembly.
Replace room temperature sensor.
Repair or replace harness or
connector.
CIRCUIT INSPECTION
Diag. Code 11Room Temperature Sensor Circuit
CIRCUIT DESCRIPTION
This sensor detects the temperature inside the cabin and sends the appropria\
te signals the A/C control
assembly.
Code No.Diag. Code Detecting ConditionTrouble area
11
Open or short in room temperature sensor
circuit.
Room temperature sensor.

Harness or connector between room temp.
sensor and A/C control assembly.

A/C control assembly.
DIAGNOSTIC CHART
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Check voltage between terminals TR and SG of air conditioner control
assembly connector.
(1) Remove console upper panel. (See page BO-111 )
(2) Remove A/C Control Assembly with connectors
still connected.
(3) Turn ignition switch ON.
Check voltage between terminals TAM and SG of air
conditioner control assembly connector at each tem-
perature.
Voltage
at 25°C (77°F) : 1.8~2.2 V
at 40°C (104°F) : 1.2~1.6 V
In addition, as the temperature increases, the
voltage decreases gradually.
Proceed to next circuit inspection shown on
matrix chart (See page AC-36).However,
when Diag. code 11 is displayed, check and
replace air conditioner control assembly.
Check room temperature sensor.
(1) Remove instrument finish lower No. 1 panel.
(See page Be-103).
Resistance
at 25°C (77°F) : 1.6~1.8k

at 50°C (122°F) : 0.5~0.7k

In addition, as the temperature increases, the
voltage decreases gradually.
Replace room temperature sensor.
Check for open and short in harness and connector between air conditioner
control assembly and room temperature sensor (See page IN-27).
Repair or replace harness or connector.
Check and repair air conditioner control
assembly.
(2) Disconnect room0 temperature sensor
connector.
Check voltage between terminals 1 and 2 of
room temperature sensor connector at each tem±
perature.
INSPECTION PROCEDURE
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AIR CONDITIONING SYSTEM TroubleshootingAC±45
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Diag. Code 12Ambient Temperature Sensor Circuit
CIRCUIT DESCRIPTION
This sensor detects the ambient temperature and sends the appropriate signal\
s to the A/C control
assembly.
Code No.Diag. Code Detecting ConditionTrouble area
12
Open or short in ambient temperature sensor
circuit.
Ambient temperature sensor.

Harness or connector between ambient
temperature sensor and A/C control assem-
bly.

A/C control assembly.
DIAGNOSTIC CHART
Check voltage between terminals TAM and
SG of air conditioner control assembly con-
nector.
Check ambient temperature sensor.
Check harness and connector between air
conditioner control assembly and ambient
temperature sensor. (See page IN-27).
Check and replace air conditioner control
assembly.
Proceed to next circuit inspection
shown on matrix chart (See
pageAC-36 ). However, when Diag.
code 12 is displayed, check and re-
place air conditioner control assembly.
Replace ambient temperature
sensor.
Repair or replace harness or
connector.
AC±46±
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