shock LEXUS SC300 1991 Service Service Manual

CAUTION: If a wire harness which is too thin or some oth-
er thing is used to tie down the front passenger airbag as-
sembly, it may be snapped by the shock when the airbag
is deployed, this is highly dangerous.
Always use a wire harness for vehicle use which is at
least 1.25 mm
2 (0.0019 in)2.
(1) Wrap the wire harness around the tire, passing the wire
harness at least 3 times through the installation hole on
the left and right sides of the front passenger airbag as-
sembly.
(2) Position the front passenger airbag assembly inside the tire with the airbag door facing inside.
Tie the wire harness to the tire.
Tire size: Must exceed the following dimensions
Width 185 mm (7.28 in.)
Inner diam 360 mm (14.17 in.)
CAUTION:
wMake sure the wire harness is tight. It is very dangerous
if a loose wire harness results in the front passenger
airbag assembly coming free due to the shock of the
airbag deploying.
w Always tie down the front passenger airbag assembly
with the airbag door facing inside.
NOTICE: The tire will be marked by the airbag deploy-
ment, so use a redundant tire.
3. CONFIRM FUNCTIONING OF SST (See page RS±27)
SST 09082±00700
RS±38
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SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY
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4. PLACE TIRES
(a) Place at least 2 tires under the tire to which the front
passenger airbag assembly is tied.
(b) Place at least 2 tires over the tire to which the front passenger
airbag assembly is tied. The top tire should have the wheel
installed.
(c) Tie the tires together by 2 wire harnesses. CAUTION: Make sure that the wire harnesses are tight. It
is very dangerous if looseness in the tires coming free
through the shock of the airbag deploying.
HINT: Place the SST connect and wire harness inside tires.
Provide at least 1 m (3 ft) of slack for the wire harness.
5. INSTALL SST Connect the SST connector to the front passenger airbag as-
sembly connector.
SST 09082±00700
NOTICE: To avoid damaging the SST connector and wire
harness, do not lock the secondary lock of the twin lock.
6. AIRBAG DEPLOYMENT
(a) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative (±) terminal.
(b) Confirm that no±one is within 10 m (33 ft) of the tire the front passenger airbag assembly is tied to.
(c) Press the SST activation switch and deploy the airbag.
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SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLYRS±39
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REAR SHOCK ABSORBER
COMPONENTS
SA0SB±05
±
SUSPENSION AND AXLE REAR SUSPENSIONSA±107
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REAR SHOCK ABSORBER REMOVAL
SA0SC±02
1. JACK UP VEHICLE AND REMOVE REAR WHEEL
2. REMOVE REAR BRAKE CALIPER
(a) Remove the 2 bolts and remove the brake caliper from therear axle carrier.
(b) Hang up the brake caliper using wire, etc.
3. REMOVE SHOCK ABSORBER WITH COIL SPRING
(a) Remove the nut and bolt on lower side of the shock absorber.
(b) Remove the absorber cap.
(c) Loosen the nut in the middle of the suspension support.
NOTICE: Only loosen the nut, do not remove it.
(d) Remove the 3 nuts and shock absorber with the coil spring.
SA±108
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SUSPENSION AND AXLE REAR SUSPENSION
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4. REMOVE SUSPENSION SUPPORT AND COIL SPRING
(a) Install a bolt and 2 nuts to the bracket at the lower portion ofthe shock absorber shell and secure it in a vise.
(b) Using SST, compress the coil spring. SST 09727±30020
NOTICE: Do not use an impact wrench.
It will damage the SST.
(c) Remove the suspension support nut.
(d) Remove the suspension support, coil spring and insulator.
(e) R e m o v e t h e i n s u l a t o r a n d s p r i n g b u m p e r f r o m t h e suspension support.
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SUSPENSION AND AXLE REAR SUSPENSIONSA±109
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REAR SHOCK ABSORBER INSPECTION
SA0SD±03
INSPECT SHOCK ABSORBER
Compress and extend the shock absorber rod and check that
there is no abnormal resistance or unusual operation
sounds.
If there is any abnormality, replace the shock absorber with
a new one.
NOTICE: When discarding the shock absorber, use the
following procedure.
REAR SHOCK ABSORBER DISPOSAL
SA0SE±03
1. FULLY EXTEND SHOCK ABSORBER ROD
2. DRILL HOLE TO REMOVE GAS FROM CYLINDERUsing a drill, make a hole in the cylinder, as shown to remove
the gas inside.
CAUTION: The gas coming out is harmless, but be care-
ful of chips which may fly up when drilling.
REAR SHOCK ABSORBER
INSTALLATION
SA0WB±02
1. INSTALL SUSPENSION SUPPORT AND COIL SPRING
(a) Install the spring bumper to the suspension support.
(b) Install the insulator to the suspension support. HINT: Match the bolt of the suspension support with the cut±
off part of the insulator.
(c) Using SST, compress the coil spring. SST 09727±30020
NOTICE: Do not use an impact wrench.
It will damage the SST.
SA±110
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SUSPENSION AND AXLE REAR SUSPENSION
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(d) Install the coil spring to the shock absorber.HINT: Fit the lower end of the coil spring into the gap of the
spring seat of the shock absorber.
(e) Install the suspension support to the rod and temporarily tighten a new nut.
(f) Rotate the suspension support so that the rod and one of the bolts on suspension support are aligned with the lower
bushing.
(g) Remove the SST. HINT: After removing the SST, again check the direction of
the suspension support.
2. INSTALL SHOCK ABSORBER WITH COIL SPRING TO VEHICLE
(a) Install the shock absorber with the coil spring to the vehicle
with the 3 nuts.
Torque: 25 N Vm (260 kgf Vcm, 19 ft Vlbf)
(b) Torque the temporarily tightened nut in the middle of the
suspension support.
Torque: 27 N Vm (280 kgf Vcm, 20 ft Vlbf)
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SUSPENSION AND AXLE REAR SUSPENSIONSA±111
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3. INSTALL SHOCK ABSORBER TO REAR AXLE CARRIER
(a) Install the bolt from the rear vehicle.
(b) Temporarily install the nut.
4. INSTALL REAR BRAKE CALIPERInstall the brake caliper to the rear axle carrier with the 2 bolts.
Torque: 104 N Vm (1,065 kgf Vcm, 77 ft Vlbf)
5. STABILIZE SUSPENSION
(a) Install the rear wheel and lower vehicle
(b) Bounce the vehicle up and down several times to stabilize the
suspension.
(c) Jack up the vehicle and remove the rear wheel.
6. TIGHTEN BOLT AND NUT
(a) Support the lower arm with a jack.
(b) Tighten the bolt and nut.
Torque: 143 N Vm (1,460 kgf Vcm, 106 ft Vlbf)
7. INSTALL REAR WHEEL AND LOWER VEHICLE
Torqre: 137 N Vm (1,050 kgf Vcm, 101 ft Vlbf)
8. CHECK REAR WHEEL ALIGNMENT
(See page SA±10)
SA±112
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SUSPENSION AND AXLE REAR SUSPENSION
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(c) Place matchmarks on the adjusting cam and body.
(d) Remove the adjusting cam and nut.
(e) Remove the lower suspension arm.
5. REMOVE NO.2 LOWER SUSPENSION ARM
(a) Remove the bolt and nut, disconnect the shock absorber.
(b) Remove the nut and disconnect the stabilizer bar link.
(c) Remove the nut.
(d) Using SST, disconnect the lower suspension arm from theaxle carrier.
SST 09610±20012
NOTICE: Be careful not to damage the dust cover.
(e) Place matchmarks on the adjusting cam and body.
(f) Remove adjusting cam and nut and the lower suspensionarm.
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SUSPENSION AND AXLE REAR SUSPENSIONSA±119
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(e) Temporarily connect the shock absorber to the lower arm with
the bolt and nut.
(f) Connect the stabilizer bar link to the lower suspension arm with the nut.
Torque: 74 N Vm (750 kgf Vcm, 54 ft Vlbf)
2. INSTALL NO.1 LOWER SUSPENSION ARM
(a) Install the lower suspension arm to the axle carrier with a new
nut.
Torque: 59 N Vm (600 kgf Vcm, 43 ft Vlbf)
(b) Connect the lower suspension arm to the body.
(c) Temporarily install the adjusting cam and nut.
(d) Align the matchmarks on the adjusting cam and body.
3. INSTALL STRUT ROD
(a) Temporarily install the strut rod to the body with the bolt and
nut.
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SUSPENSION AND AXLE REAR SUSPENSIONSA±121
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