ignition LEXUS SC300 1991 Service Repair Manual

TERMINALS OF ECU
Connectors of the engine (& ECT) ECU are water±proof and
are the bolt type.
For water proof type connectors, in order to measure the volt-
age of ECU terminals and the resistance of connected parts,
connect the inspection sub wire harness between the ECU
and vehicle wire harness, then perform the inspection.
The inspection method of inserting a tester probe from the
other side of connector noticeably reduces the water±proof
ability.
Disconnect the connector by fully loosening the bolt.
PREPARATION
1. Turn the ignition switch to LOCK position.
2. Turn up the passenger side floor mat.
3. Remove the ECU protector.
4. Disconnect the connector from the ECU.After completely loosening the bolt, the two parts of the con-
nector can be separated.
NOTICE:
w Do not pully the wire harness when disconnecting the
connector.
w When disconnecting the connector, the ECU's backup
power source is cut off, so the malfunction codes, etc.
recorded in the ECU memory are cancelled.
w Never insert a tester probe or male terminal used for
inspection purposes into the female terminal of the
vehicle wire harness. Otherwise, the female terminal may
be widened, which can result in faulty connection.
5. Connect the Check Harness A between ECU and
connector of vehicle wire harness.
SST 09990±01000
HINT: The arrangement of the check connector terminals are
the same as those of the ECU.
See page TR±35
6. Disconnect the Check Harness A.
7. Reconnect the connector to the ECU. (a) Match the male connector correctly with the femaleconnector, then press them together.
(b) Tighten the bolt
Make sure the connector is completely connected, by tight-
ening the bolt until there is a clearance of less than 1 mm
(0.04 in.) between bottom of the male connector and end of
the female connector.
8. Install the ECU protector and floor mat.
TR±34
±
ENGINE TROUBLESHOOTING Terminals of ECU
WhereEverybodyKnowsYourName

Diag. Code 14, 15Ignition Signal Circuit
CIRCUIT DESCRIPTION
The ECU determines the ignition timing, turns on Tr1 at a predetermined angle (5CA) before the desired
ignition timing and outputs an ignition signal (IGT) º1º to the \
igniter.
Since the width of the IGT signal is constant, the dwell angle control circuit in the ignit\
er determines the
time the control circuit starts primary current flow to the ignition coil bas\
ed on the engine rpm and ignition
timing one revolution ago, that is, the time the Tr2 turns on.
When it reaches the ignition timing, the ECU turns Tr1 off and outputs the IGT signal ºOº.
This turns Tr2 off, interrupting the primary current flow and generating a high voltage i\
n the secondary coil
which causes the spark plug to spark. Also, by the counter electromotive force\
generated when the primary
current is interrupted, the igniter sends an ignition confirmation signal (IGF\
) to the ECU.
The ECU stops fuel injection as a fail safe function when the IGF signal\
is not input to the ECU.
Code No.Diagnostic Code Detecting ConditionTrouble Area
14No IGF1 signal to ECU for 8±11 consecutive
IGT1 signal.
w Open or short in IGF1 and IGT1 circuit from
No. 1 igniter ± ECU.
w No. 1 igniter
w ECU
15No IGF2 signal to ECU for 8±11 consecutive
IGT2 signal.
wOpen or short in IGF2 and IGT2 circuit from
No. 2 igniter ± ECU.
w No. 2 igniter
w ECU
HINT: No. 1 igniter is for left bank and No. 2 igniter is for right bank.
WIRING DIAGRAM
TR±54±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName

DIAGNOSTIC CHART
DIAGNOSTIC
CHART
Refer to inspection procedure in details.
HINT: If diag. code 14 is displayed, check No. 1 igniter circuit. If diag. code 15 is displayed, check No. 2 igniter circuit.
Check for spark.
Check for open and short in IGF signal circuit
between igniter and ECU.
Check voltage of terminal IGF.
Check and replace ECU.
Check voltage of terminal IGT.
Check voltage of igniter power source.
Check for open and short in primary coil circuit.
Check ignition coil.
Replace igniter.
Check and repair igniter power source circuit.
Check voltage of terminal IGT
(Disconnect igniter connector).
Check and repair igniter power source circuit. Repair or replace harness or
connector.
Replace igniter.
Repair or replace harness or
connector
Replace ignition relay.
Replace ignition relay.
Check for open and short in IGT signal circuit
between igniter and ECU.
Check and replace ECU. Repair or replace harness or
connectorReplace igniter.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±55
WhereEverybodyKnowsYourName

OKNG
OKNG
OKNG
INSPECTION PROCEDURE
HINT: If diag. code 14 is displayed, check No. 1 igniter circuit. If diag. code 15 is displayed, check No. 2 igniter circuit.
1Check for Spark.
C
OK
Hint
Disconnect the high±tension cord from the distributor,
hold its end about 12.5 mm (1/2º) from the ground, see
if spark occurs while the engine is being cranked.
Spark should be generated.
To prevent excessive fuel injected from the injectors dur-
ing the check. Don't crank the engine for more than 1±2
seconds at a time.
Go to step [4].
2Check for open and short in harness and connector in the IGF and IGT signal c\
ircuit between
engine & ECT ECU and igniter (See page IN±27)
Repair or replace harness or connector.
#Disconnect igniter sonnector and check voltage between terminals IGF1, 2 of engine & ECT
ECU connector and body ground.
C
OK
P(2) Disconnect igniter connector.
(2) Connect the Check Harness A.
(See page TR±30).
(2) Turn ignition switch on.
Measure Voltage between terminals IGF1, 2 or engine
& ECT ECU connector and body ground.
Voltage: 4 ± 6 V
Replace igniter.*1
Check and replace engine & ECT ECU.
*1: When dia. code 14 is displayed, replace the igniter with 5 wire harness. (extra wire is for tachometer). When diag.
code 15 is displayed, replace the igniter with 4 wire har-
ness.
TR±56±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName

OKNG
OKNG
6Check for open and short in harness and connector between ignition relay and \
ignition coil,
ignition coil and igniter (See page IN±27).
Repair or replace harness or connector
#Check ignition coil.
C
OK
PDisconnect ignition coil connector.
(For No. 1 ignition coil (on left bank), remove the battery)
(2) Check primary coil. Measure resistance between terminals of ignition
coil connector.
(2) Check secondary coil. Measure resistance between terminal 1 of ignition
coil connector and high±tension terminal.
Replace ignition coil.
Replace Igniter. *1
*1: When diag. code 14 is displayed, replace the igniter with 5 wire harness. (extra wire is for tachometer). When diag.
code 15 is displayed, replace the igniter with 4 wire har-
ness
TR±58±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName

OKNG
8Check Ignition Relay.
C
OK
P
C
OK
Remove ignition relay.
Check continuity between terminals of ignition relay
shown below.
(2) Apply battery voltage between terminals 3 and 6, 4and 5.
(2) Check continuity between terminals 1 and 2.
Replace ignition relay.
Check and repair harness or connector between
battery and ignition relay, ignition relay and igni-
ter.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±59
WhereEverybodyKnowsYourName

Are there any other codes (besides
Code 16) being output?
Replace engine (& ECT) ECU.
Go to relevant diag. code
chart.
Diag. Code 16ECT Control Signal Malfunction
CIRCUIT DESCRIPTION
The signal from the ECT CPU retards the ignition timing of the engine durin\
g ECT gear shifting, thus momentarily
reducing torque output of the engine for smooth clutch operation inside the transmission and reduced shift
shock.
If the ECU records the diagnostic code º16º in memory, it prohibits the torque control of the ECT which performs
smooth gear shifting.
DTC No.DTC Detecting ConditionTrouble Area
16Fault in communications between the engine CPU and
ECT CPU in the ECU.
ECU
If the ECU records the diagnostic trouble code º16º in memory, it prohibits the torque control of the ECT which
performs smooth gear shifting.
DIAGNOSTIC CHARTDIAGNOSTIC CHART
TR±58±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName

Diag. Code 16ECT Control Signal Malfunction
CIRCUIT DESCRIPTION
The signal from the ECT CPU retards the ignition timeing of the engine duri\
ng ECT gear shifting, thus mo-
mentarily reducing torque output of the engine for smooth clutch operati\
on inside the transmission and re-
duced shift shock.
Code No.Diagnostic Code Detecting ConditionTrouble Area
16Fault in communications between the engine
CPU and ECT CPU in the ECU.
ECU
If the ECU records the diagnostic code ª16º in memory, it prohibits the torque control of the ECT which per-
forms smooth gear shifting.
DIAGNOSTIC CHARTDIAGNOSTIC CHART
Are there any other codes (besides Code 16)
being output?
Replace engine & ECT ECU. Go to relevant diag. code chart.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±61
WhereEverybodyKnowsYourName

OKNG
OKNG
INSPECTION PROCEDURE
1Disconnect the engine & ECT ECU connector, check voltage between terminals HTL1, HTR1 of
engine & ECT ECU connector and body ground.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Disconnect engine & ECT ECU connector.
(2) Turn ignition switch on.
Measure voltage beween terminals HTL1, HTR1 of en-
gine & ECT ECU connector and body ground.
Voltage: 10 ± 14 V
Go to step [3].
2Check main oxygen sensor heater.
C
OK
PDisconnect main oxygen sensor connector.
Measure resistance between terminals 1 and 2 of main
oxygen sensor connector.
Resistance: 5.1 ± 6.3
at 20 C (68 F)
Replace main oxygen sensor.
Check and repair harness or connector between
main relay and main oxygen sensor, main oxygen
sensor and engine & ECT ECU.
TR±65±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName

NGOK
OKNG
OKNG
INSPECTION PROCEDURE
HINT: If diagnostic codes º22º (water temperature sensor circuit), º2\
4º (intake air temperature sensor cir-cuit) and º41º (throttle position sensor circuit) are output simultan\
eously, E2 (sensor ground) may
be open.
1Check voltage between terminals THW and E2 of engine (&ECT) ECU connec\
tor.
C
OK
P1. Connect the Check Harness A. (See page TR±34)
2. Turn ignition switch on.
Measure voltage between terminals THW and E2 of en-
gine (& ECT) ECU connector.
Check for momentary interruption (See page TR±27).
2Check water temp. sensor.
C
OK
PDisconnect the water temp. sensor connector.
Measure resistance between terminals.
Resistance is within Acceptable Zone on chart.
Replace water temp. sensor.
3Check for open and short in harness and connector between engine (& ECT\
) ECU and water
temp. sensor (See page IN±27).
Repair or replace harness or connector.
Check and replace engine (& ECT) ECU.
TR±66±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName