ignition LEXUS SC300 1991 Service Repair Manual

NGOK
OKNG
OKNG
INSPECTION PROCEDURE
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensor circuit)and º41º (throttle position sensor circuit) are output simultane\
ously, E2 (sensor ground) may be open.
1Check voltage between terminals THW and E2 of engine & ECT ECU connector\
.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Turn ignition switch on.
Measure voltage between terminals THW and E2 and
engine & ECT ECU connector.
Check for momentary interruption
(See Page TR±23).
2Check water temp. sensor.
C
OK
PDisconnect the water temp. sensor connector.
(See page FI±99).
Measure resistance between terminals.
Resistance is within Acceptable Zone on chart.
Replace water temp. sensor.
3
Check for open and short in harness and connector between engine & ECT ECU and\
water temp.
sensor (See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±70
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Diag Code 25 26

Air±Fuel Ratio Lean Malfunction
Diag. Code 25, 26
Air±Fuel Ratio Rich Malfunction
CIRCUIT DESCRIPTION
Refer to page TR±62 for the circuit description.
Code No.
Diagnostic Code Detecting SystemTrouble Area
(1) Main oxygen sensor voltage is 0.45 V or less (lean) for 90 sec. under conditions
(a) and (b).
(2 trip detection logic)
*2
(a) Coolant temp.: 70 °C (158 °F)
or more.
(b) Engine speed: 1,500 rpm or more.
 Open or short in main oxygen sensor
circuit
 Main oxygen sensor
 Ignition system
 ECU
25
(2)*1 Difference of air±fuel ratio feedback
compensation value between front (No.
1 3 cylinders) and rear (No. 4 6
cylinders) is more than 15 percentage
for 20 sec. or more under conditions (a)
and (b).
(2 trip detection logic)
*2
(a) Engine speed: 2,000 rpm or more.
(b) Coolant temp.: Between 60 °C
(140 °F) and 95 °C (203 °F).
 Open and short in injector circuit.
 Fuel line pressure (injector leak, blockage)
 Mechanical system malfunction (skipping
teeth of timing belt)
 Ignition system
 Compression pressure (foreign object
caught in valve)
 Air flow meter (air intake)
 ECU
(3)*1 Engine speed varies by more than 15
rpm over the preceding crank angle period
during a period of 20 sec. or more under
conditions (a) and (b).
(2 trip detection logic)
*2
(a) Engine speed: Idling
(b) Coolant temp.: Between 60 °C
(140 °F) and 95 °C (203 °F).
 Open and short in injector circuit.
 Fuel line pressure (injector leak, blockage)
 Mechanical system malfunction (skipping
teeth of timing belt)
 Ignition system
 Compression pressure (foreign object
caught in valve)
 Air flow meter (air intake)
 ECU
26*1
(1) Difference of air±fuel ratio feedback
compensation value between front (No. 1
3 cylinders) and rear (No.4 6 cylinders) is
more than 15 percentage for 20 sec. or
more under conditions (a) and (b).
(2 trip detection logic)
*2
(a) Engine speed: 2,000 rpm or more.
(b) Coolant temp.: Between 60 °C
(140 °F) and 95 °C (203 °F).
 Open and short in injector circuit.
 Fuel line pressure (injector leak, blockage)
 Mechanical system malfunction (skipping
teeth of timing belt)
 Ignition system
 Compression pressure (foreign object
caught in valve)
 Air flow meter (air intake)
 ECU
261
(2) Engine speed varies by more than 15
rpm over the preceding crank angle peri-
od during a period of 20 sec. or more un-
der conditions (a) and (b).
(2 trip detection logic)
*2
(a) Engine speed: Idling
(b) Coolant temp.: Between 60 °C
(140 °F) and 95 °C (203 °F).
 Open and short in injector circuit.
 Fuel line pressure (injector leak, blockage)
 Mechanical system malfunction (skipping
teeth of timing belt)
 Ignition system
 Compression pressure (foreign object
caught in valve
 Air flow meter (air intake)
 ECU
*1: Only for USA specification vehicles.
*2: See page TR±25.
TR±70
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ENGINE TROUBLESHOOTING Circuit Inspection
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NGOK
OKNG
OKNG
INSPECTION PROCEDURE
1Check voltage between terminals THA and E2 of engine & ECT ECU connector.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Turn ignition switch on.
Measure voltage between terminals THA and
E2 and engine & ECT ECU connector.
Check for momentary Intertuption
(See page TR±23).
2Check intake air temp. sensor.
C
OK
PDisconnect the air flow meter connector.
Measure resistance between terminals 1 and 2 of air
flow meter connector.
Resistance is within Acceptable Zone on chart.
Replace intake air temp. sensor (Replace air flow meter).
3
Check for open and short in harness and connector between engine & ECT ECU an\
d intake air
temp. sensor (See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
TR±73±
ENGINE TROUBLESHOOTING Circuit Inspection
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Diag Code

25Air±Fuel Ratio Lean Malfunction
Diag. Code
26Air±Fuel Ratio Rich Malfunction
CIRCUIT DESCRIPTION
Refer to page TR±62 for the circuit description.
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Main oxygen sensor voltage is 0.45 V or less (lean)
for 90 sec. under conditions (a) and (b).
(2 trip detection logic)*
(a) Coolant temp.: 60 5C (140 5F) or more.
(b) Engine speed: 1,500 rpm or more.
Open or short in main oxygen sensor circuit

Main oxygen sensor

Ignition system

Water temp. sensor
25 V
26
(2) Main oxygen sensor voltage is alternating above and below 0.45 V at 5 times par
second or more under conditions (a) and (b).
(2 trip detection logic)*
(a) Engine speed: Idling
(b) Coolant temp.: Between 60 5C (140 5F)
and 95 5C (203 5F)

Open or short in injector circuit.

Fuel line pressure (injector blockage)

Air flow meter (air intake)

Engine ground bolt loose

Foreign object caught in valve
(3) Difference of air±fuel ratio feedback compensation
value between right and left banks is more than 10
percentage for 30 sec. or more under conditions (a)
and (b).
(2 trip detection logic)*
(a) Engine speed : 2,000 rpm or more.
(b) Coolant temp.: Between 60 5C (140 5F)
and 95 5C (203 5F)

Fuel line pressure (injector leak, blockage)

Mechanical system malfunction
(skipping teeth of timing belt)

Ignition system
*: See page TR±21.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±74
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NGOK
OKNG
INSPECTION PROCEDURE
1Check voltage between terminal HT of engine (&ECT) ECU connector and body g\
round.
C
OK
P1. Connect the Check Harness A. (See page TR±34).
2. Turn ignition switch on.
Measure voltage between terminal HT of engine (&
ECT) ECU connector and body ground.
Voltage: 10 ± 14 V
Go to step
.
2Check sub±oxygen sensor heater.
C
OK
PDisconnect sub±oxygen sensor connector.
(See page FI±78).
Measure resistance between terminals 1 and 2 of
sub±oxygen sensor connector.
Resistance: 5.1 ± 6.3
20
°C (68°F)
Replace sub±oxygen sensor.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±79
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NGOK
OKNG
INSPECTION PROCEDURE
1Disconnect the engine & ECT ECU connector.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Disconnect engine & ECT ECU connector.
(2) Turn ignition switch on.
Measure voltage between terminals HTL2, HTR2 of en-
gine & ECT ECU connector and body ground.
Voltage: 10 ± 14 V
Go to step [3].
2Check sub±oxygen sensor heater.
C
OK
PDisconnect sub±oxygen sensor connector.
Measure resistance between terminals 1 and 2 of sub±
oxygen sensor connector.
Resistance: 5.1 ± 6.3
20 C (68 F)
Replace sub±oxygen sensor.
Check and repair harness or connector between
main relay and sub±oxygen sensor, sub±oxygen
sensor and engine & ECT ECU.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±85
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Diag. Code 31Air Flow Meter Circuit
CIRCUIT DESCRIPTION
As shown in the figure at right, when a pillar (Vortex
generating body) is placed in the path of a uniform flow,
vortices called Karman±Vortex are generated down-
stream of the object. Using this principle, a vortex gen-
erator is placed inside the air flow meter. By measuring
the frequency of the vortices generated, the ECU can
determine the volume of air flowing through the air flow
meter. The vortices are detected by their exerting pres-
sure on thin metal foil (mirror) surfaces and a light emit-
ting element and light receptor (LED and photo transis-
tor) positioned opposite the mirror which senses the
vibrations in the mirror optically. The ECU uses these
signals mainly for calculation of the basic injection vol-
ume and the basic ignition advance angle.
If the ECU records diagnostic code º31º, it enters fail safe mode \
(See page TR±22).
TR±88
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OKNG
NGOK
3Disconnect air flow meter connector and check voltage between terminals \
KS and E1 of engine
& ECT ECU.
C
OK
PDiconnect the air flow meter connector.
Turn ignition switch on.
Measure voltage between terminals KS and E1 of en-
gine & ECT ECU.
Voltage: 4 ± 6 V
Check and replace ECU.
4Diconnect air flow meter connector and check voltage between terminals VC and E1 \
of engine
& ECT ECU.
C
OK
PDiconnect the air flow meter connector.
Turn ignition switch on.
Measure voltage between terminals VC and E1 of en-
gine & ECT ECU.
Voltage: 4 ± 6 V
Replace air flow meter.
Check and replace engine & ECT ECU.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±91
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NGOK
INSPECTION PROCEDURE
HINT:
wIf diag. code 41 is displayed, check throttle position sensor circuit. If \
diag. code 47 is displayed, check
sub±throttle position sensor circuit.
w If diag. codes º22º (water temperature sensor circuit), º24º\
(intake air temperature sensor circuit) and º41º
(throttle position sensor circuit) are output simultaneously, E2 (sensor ground) may be open.
#Check voltage between terminals VTA1, 2, IDL1, 2 and E2 of engine & ECT ECU connector.
C
OK
Hint
P(2) Connect the Check Harness A.
(See page TR±30).
(2) Turn ignition switch on.
(2) For sub±throttle position sensor, remove intake air duct and disconnect sub±throttle valve step motor
connector.
Measure voltage between terminals VTA1, 2, IDL1, 2
and E2 of engine & ECT ECU connector when the
(sub±) throttle valve is opened gradually from the closed
condition.
The voltage should increase steadily in proportion to the
throttle valve opening angle.
Check for Momentary interruption
(See page TR±23).
Go to step [2].
TR±96±
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WIRING DIAGRAM
Check for the test mode.
Check for open in harness and connector
between ECU and relay.Repair or replace harness or
connector.
Proceed to next circuit inspection shown
on matrix chart (See page
TR±39).
Check and replace ECU.
Diag. Code 43Starter Signal Circuit
CIRCUIT DESCRIPTION
When the engine is cranked, the intake air flow is slow, so fuel vaporization is poor. A rich mixture is therefore
necessary in order to achieve good startability. While the engine is being cranked, the battery voltage is applied
to terminal STA of the ECU. The starter signal is mainly used to increase the fuel inj\
ection volume for the starting
injection control and after±start injection control.
DTC No.DTC Detecting ConditionTrouble Area
43No starter signal to ECU.

Open or short in starter signal circuit.

Open or short in ignition switch or starter
relay circuit.

ECU
DIAGNOSTIC CHARTDIAGNOSTIC CHART
HINT: This diagnostic chart is based on the premise that the engine is cranke\
d normally. If the engine is not
cranked, proceed to the matrix chart of problem symptoms on page TR±39.
TR±96
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ENGINE TROUBLESHOOTING Circuit Inspection
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