ignition LEXUS SC300 1991 Service Repair Manual

62
STARTING AND IGNITION
AM1
AM2
11 4
1
6
ST1
IG2
A
1
B 1 1J
6
1J
7
2
22
1B
4 1K
4
6 9 4 14 13 7 M
IE1
16
EB2
1 IE1
15
E19
L±O
L±O B
B
B WW±R
W± RW
W±L
W±RW±L W
W
B±O
B±W
B
B
B
B
W± R
BATTERY
STARTER
31
52
IGNITION SW
40A
IGSW
STARTER
RELAY 7. 5A
ST
FUSE BLOCK
TO THEFT DETERRENT AND
DOOR LOCK ECU 30A AM2
120A ALT
100A AM1
30A INJ
60A MAIN
I15
S6 , S7
F9
BA
3
4
2 1
2
3 IJ1
6
EB1
3
IJ28
IJ1
7
B±O
B
B
B
BB±W B±W
B±W
(A/T )
( M/T )
NEUTRAL
START SW CLUTCH
START SW
N1 C23
( A/T )
( M/T )
2
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63
E18E14
E20
2 1
ED
W± L
B
B±O
B
W± B B±OB±O
B±O
BB
B± O
TO COMBINATION
METER
(
TACHO )12
DISTRIBTOR
IGNITION COIL
I4
D13
IG± TAC +B
IGF IGT C±
IGNITER
CHECK
CONNECTOR
C3 I2
435
19
12
STA IGF IGT
77 58 57
ENGINE AND ECT ECU (
A/T )
E10
NOISE FILTER
(
FOR IGNITION SYSTEM )
N31234
27 26 25 7 NE G1 G2 G± NE G1 G2 G±
L
R Y
B
W±Y
R±Y
ENGINE ECU
(
M/T )
E12
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64
STARTING AND IGNITION
C 4 COLD START INJECTOR
2±1 : APPROX. 12 VOLTS WHILE START INJECTOR TIME SW IS CLOSED AND STARTER CRANKING
I15 IGNITION SW
4±1 : CLOSED WITH IGNITION SW AT ST POSITION
11±6: CLOSED WITH IGNITION SW AT ON OR ST POSITION
N 1 NEUTRAL START SW
3±2 : CLOSED WITH A/T SHIFT LEVER IN P OR N POSITION
S 6(B), S 7(A) STARTER
POINTS CLOSED WITH NEUTRAL START SW ON AND IGNITION SW AT ST POSITION
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
C 326F 926N 327
C2328I 227S 6B27
D1326I 427S 7A27
E1028I1529
E1228N 127
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
219ENGINE COMPARTMENT LEFT
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B20ENGINE ROOM MAIN WIRE
1J20COWL WIRE1K20COWL WIRE
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
EB134ENGINE WIRE AND ENGINE ROOM MAIN WIRE (FRONT SIDE OF R/B NO 2)EB234ENGINE WIRE AND ENGINE ROOM MAIN WIRE (FRONT SIDE OF R/B NO. 2)
IE136ENGINE ROOM MAIN WIRE AND COWL WIRE (R/B NO. 4)
IJ136ENGINE WIRE AND COWL WIRE (RIGHT KICK PANEL)
IJ236ENGINE WIRE AND COWL WIRE (RIGHT KICK PANEL)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
ED34REAR SIDE OF INTAKE MANIFOLD
: SPLICE POINTS
CODESEE PAGEWIRE HARNESS WITH SPLICE POINTSCODESEE PAGEWIRE HARNESS WITH SPLICE POINTS
E1434ENGINE WIREE1934ENGINE WIREE1834ENGINE WIREE2034ENGINE WIRE
SERVICE HINTS
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99
CURRENT IS APPLIED AT ALL TIMES THROUGH A STOP FUSE TO TERMINAL 2 OF THE STOP LIGHT SW.
WHEN THE IGNITION SW IS TURNED ON, CURRENT FLOWS FROM THE GAUGE FUSE TO TERMINAL 8 OF THE LIGHT FAILURE
SENSOR, AND ALSO FLOWS THROUGH THE REAR LIGHT WARNING LIGHT TO TERMINAL 4 OF THE LIGHT FAILURE SENSOR.
STOP LIGHT DISCONNECTION WARNING
WHEN THE IGNITION SW IS TURNED ON AND THE BRAKE PEDAL IS PRESSED (STOP LIGHT SW ON), IF THE STOP LIGHT CIRCUIT IS
OPEN, THE CURRENT FLOWING FROM TERMINAL 7 OF THE LIGHT FAILURE SENSOR TO TERMINALS 1, 2 CHANGES, SO THE LIGHT
FAILURE SENSOR DETECTS THE DISCONNECTION AND THE WARNING CIRCUIT OF THE LIGHT FAILURE SENSOR IS ACTIVATED.
AS A RESULT, THE CURRENT FLOWS FROM TERMINAL 4 OF THE LIGHT FAILURE SENSOR " TERMINAL 11 " GROUND AND TURNS
THE REAR LIGHT WARNING LIGHT ON. BY PRESSING THE BRAKE PEDAL, THE CURRENT FLOWING TO TERMINAL 8 OF THE LIGHT
FAILURE SENSOR KEEPS THE WARNING CIRCUIT ON HOLD AND THE WARNING LIGHT ON UNTIL THE IGNITION SW IS TURNED OFF.
S12 STOP LIGHT SW
2±1: CLOSED WITH BRAKE PEDAL DEPRESSED
L 3 LIGHT FAILURE SENSOR
1, 2, 7±GROUND : APPROX. 12 VOLTS WITH STOP LIGHT SW ON
4, 8±GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
11±GROUND : ALWAYS CONTINUITY
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
C13B28H 930R1131
C14A28L 330S1229
H 830R1031
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1C20FLOOR WIRE
1E20INSTRUMENT PANEL WIRE
1H20COWL WIRE1I20COWL WIRE
3A22INSTRUMENT PANEL WIRE3D22INSTRUMENT PANEL WIRE
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
BU140FLOOR WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
Bc140FLOOR NO. 3 WIRE AND FLOOR WIRE (UNDER THE LEFT SIDE OF REAR SEAT CUSHION)
Bd140FLOOR NO. 3 WIRE AND LUGGAGE NO. 2 WIRE (RIGHT SIDE OF LUGGAGE COMPARTMENT)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
BL40UNDER THE CENTER PILLAR RH
BM40BACK PANEL CENTER
: SPLICE POINTS
CODESEE PAGEWIRE HARNESS WITH SPLICE POINTSCODESEE PAGEWIRE HARNESS WITH SPLICE POINTS
B1040FLOOR MAIN WIREB1540FLOOR MAIN WIRE
B1440FLOOR MAIN WIREB2140FLOOR NO. 3 WIRE
SYSTEM OUTLINE
SERVICE HINTS
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88
TAILLIGHT
WHEN THE LIGHT CONTROL SW IS TURNED TO TAIL OR HEAD POSITION. THE CURRENT FLOWS TO TERMINAL 3 OF THE LIGHT
FAILURE SENSOR THROUGH THE TAIL FUSE.
WHEN THE IGNITION SW IS TURNED ON, THE CURRENT FLOWS FROM THE GAUGE FUSE TO TERMINAL 8 OF THE LIGHT FAILURE
SENSOR, AND ALSO FLOWS THROUGH THE REAR LIGHT WARNING LIGHT TO TERMINAL 4 OF THE LIGHT FAILURE SENSOR.
TAILLIGHT DISCONNECTION WARNING
WITH THE IGNITION SW ON AND THE LIGHT CONTROL SW TURNED TO TAIL OR HEAD POSITION. IF THE TAILLIGHT CIRCUIT IS
OPEN, THE LIGHT FAILURE SENSOR DETECTS THE FAILURE BY THE CHANGE IN CURRENT FLOWING FROM TERMINAL 3 OF THE
LIGHT FAILURE SENSOR TO TERMINAL 9, 11 AND THE WARNING CIRCUIT OF THE LIGHT FAILURE SENSOR IS ACTIVATED.
AS A RESULT, THE CURRENT FLOWS FROM TERMINAL 4 OF THE LIGHT FAILURE SENSOR " TERMINAL 11 " GROUND AND TURNS
THE REAR LIGHT WARNING LIGHT ON, WHICH REMAINS ON UNTIL THE LIGHT CONTROL SW IS TURNED O\
FF.
TAILLIGHT RELAY
5±3 : CLOSED WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION
L 3 LIGHT FAILURE SENSOR
4, 8±GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
3±GROUND : APPROX. 12 VOLTS WITH LIGHT CONTROL SW AT TAIL OR HEAD POSITION
11±GROUND : ALWAYS CONTINUITY
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
C13B28F 526L 230
C14A28F 626L 330
C1528F 926R1031
F 326I16A29 (USA)R1131
F 426I16B29 (CANADA)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A20ENGINE ROOM MAIN WIRE1B20ENGINE ROOM MAIN WIRE
1C20FLOOR WIRE
1E20INSTRUMENT PANEL WIRE
1J20COWL WIRE1K20COWL WIRE
3A22INSTRUMENT PANEL WIRE3D22INSTRUMENT PANEL WIRE
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
BU140FLOOR WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
EA34FRONT SIDE OF RIGHT FENDER
IF36LEFT KICK PANEL
BM40BACK PANEL CENTER
: SPLICE POINTS
CODESEE PAGEWIRE HARNESS WITH SPLICE POINTSCODESEE PAGEWIRE HARNESS WITH SPLICE POINTS
E 1E1134ENGINE ROOM MAIN WIRE
E 434ENGINE ROOM MAIN WIREB1440FLOOR MAIN WIREE 534ENGINE ROOM MAIN WIREB1540FLOOR MAIN WIRE
SYSTEM OUTLINE
SERVICE HINTS
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11 2
THEFT DETERRENT AND DOOR LOCK CONTROL
2
1I
14
1K
13
1K
11 2
3A
1
1J
1
1B
22
1H
13 3F
7
1E
18 1I
16 4
4
1D
8 1H
10 1B
5
1D 10 I8
I11
I11
B4
9
10
1 2IE1
6
IG1
17 IF2 15 IF214
IF2
16 IF2 18 IF2 5IF24
IF2
7
B
13
TAIL B
5
HE AD A
2
IG B
7
ACC A
20
+B1
A
16 E
A
6 KSW
A
19 TSW
A
14 L1
A
10 UL3
A
13 DSWD
A
11 LSWD
A
17 L2
A
18 UL2
1
13
6 4
7 24
2
31
8
21
IF 2 1
M
64 5 31 2
FROM POWER SOURCE SYSTEM
(
SEE PAGE 56 )
60A MAIN
120A ALT
100A AM1
LOCK
UNLOCK
LOCK
UNLOCK
15A
ECU±IG 15A
CIG10A
DOME
HEA DLIGHT
RELAY
G±Y
G±Y
G±L
R±B
L±W
L±R
W±B
W±B
W±B
W±L W
W
B±RL±R R
R
R±Y
G±W
W±B
Y
L
G±Y G G±Y
R±B
W±L
R±BG± L
R±B
G±L
L±W
L±W
R±W
L±W
L±W
R±BG±L
W±B L±R
W±B W±B W±B
G
G±Y L
W±B
W±B W±B
R±YTAI L LI GHT
RELAY
W±LW
TO FUSE º 15A TAILº
THEFT DETERRENT AND DOOR LOCK ECU
UNLOCK WA RNING SW
[IGNITION SW]
LUGGAGE COMPARTMENT
DOOR OPENER SW
DOOR KEY LOCK AND
UNLOCK SW LH
DOOR LOCK MOTOR,
DOOR UNLOCK DETE CTION AND
DOOR OPEN DETECTION SW LH
POWERWINDOWMASTERAND
DOOR LOCK CONTROL SW LH
FUSE BLOCK
L±R
BATTERY
F9
I15
L1
D7
D10
P5
T8 , T9 B A
DIODE
32 51 2
W±B
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11 5
CURRENT ALWAYS FLOWS TO TERMINAL (A)8 OF THE DOOR LOCK ECU THROUGH THE DOOR FUSE, AND TO TERMINAL (A)20
THROUGH THE DOME FUSE.
WHEN THE IGNITION SW IS TURNED ON, THE CURRENT FLOWING THROUGH THE ECU±IG FUSE " TERMINAL (A)2 OF THE ECU "
TERMINAL (B)8 FLOWS THROUGH THE COIL SIDE OF THE POWER MAIN RELAY TO GROUND, CAUSING THE RELAY TO OPERATE.
THE CURRENT FLOWING THROUGH THE POWER FUSE FLOWS TO THE DOOR LOCK CONTROL SW LH, CAUSING THE INDICATOR
LIGHT TO LIGHT UP.
1. MANUAL LOCK OPERATION
WHEN THE DOOR CONTROL SW OR KEY SW ARE PUSHED TO LOCK POSITION, A LOCK SIGNAL IS INPUT TO TERMINAL (A)17, (A)14
(FOR KEY SW) OF THE DOOR LOCK ECU AND CAUSES THE ECU TO FUNCTION. CURRENT FLOWS FROM TERMINAL (A)8 OF THE
ECU " TERMINAL (A)4 " TERMINAL 5 OF THE DOOR LOCK MOTORS " TERMINAL 2 " TERMINAL (A)3 OF THE ECU " TERMINAL
(A)16 " TO GROUND AND THE DOOR LOCK MOTOR CAUSES THE DOOR TO LOCK.
2. MANUAL UNLOCK OPERATION
WHEN THE DOOR LOCK CONTROL SW OR KEY ARE PUSHED TO UNLOCK POSITION, AN UNLOCK SIGNAL IS INPUT TO TERMINAL
(A)18, (A)10 (FOR KEY SW LH) OR (A)15 (FOR KEY SW RH) OF THE DOOR LOCK ECU AND CAUSES THE ECU TO FUNCTION.
CURRENT FLOWS FROM TERMINAL (A)8 OF THE ECU " TERMINAL (A)3 " TERMINAL 2 OF THE DOOR LOCK MOTORS " TERMINAL
5 " TERMINAL (A)4 OF THE ECU "TERMINAL (A)16 " TO GROUND AND THE DOOR LOCK MOTOR CAUSES THE DOOR TO
UNLOCK.
WHEN UNLOCK OPERATION OCCURS USING THE LH DOOR KEY SW, PERFORMING THE UNLOCK OPERATION ONCE UNLOCKS
ONLY THE DRIVER'S DOOR. TO UNLOCK ALL THE OTHER DOORS TOGETHER, UNLOCK OPERATION MUST BE PERFORMED AGAIN
WITHIN 3 SECONDS OF THE FIRST OPERATION.
3. IGNITION KEY REMINDER OPERATION
* OPERATION OF DOOR LOCK BUTTON (OPERATION OF DOOR LOCK MOTORS)
WHEN THE IGNITION KEY IS IN THE CYLINDER (UNLOCK WARNING SW ON) AND THE DOOR IS OPENED AND LOCKED USING
DOOR LOCK BUTTON (DOOR LOCK MOTOR), THE DOOR IS LOCKED ONCE BUT EACH DOOR IS UNLOCKED SOON BY THE
OPERATION OF THE ECU. AS A RESULT OF ECU ACTIVATION, THE CURRENT FLOWS FROM TERMINAL (A)8 OF THE ECU "
TERMINAL (A)3 " TERMINAL 2 OF THE DOOR LOCK MOTORS " TERMINAL 5 " TERMINAL (A)4 OF THE ECU " TERMINAL (A)16
" TO GROUND AND CAUSES ALL THE DOORS TO UNLOCK.
THE SAME APPLIES TO OPERATION OF THE DOOR LOCK CONTROL SW AND DOOR LOCK KEY SW.
* KEY LESS LOCK OPERATION
WHEN THE IGNITION KEY IS STILL INSERTED IN THE CYLINDER (UNLOCK WARNING SW ON), THE DOOR IS OPEN AND UNLOCK
OPERATION IS PREVENTED BY KEEPING THE DOOR LOCK BUTTON PRESSED TO THE LOCK SIDE, THE DOOR IS KEPT IN THE
LOCK CONDITION. IF THE DOOR IS THEN CLOSED, A SIGNAL IS INPUT TO THE ECU FROM THE DOOR COURTESY SW. THIS
ACTIVATES THE ECU AND EACH DOOR IS UNLOCKED.
SYSTEM OUTLINE
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11 6
THEFT DETERRENT AND DOOR LOCK CONTROL
D 7, D 8 DOOR KEY LOCK AND UNLOCK SW LH, RH
1±2 : CLOSED WITH DOOR LOCK CYLINDER UNLOCKED WITH KEY
3±2 : CLOSED WITH DOOR LOCK CYLINDER LOCKED WITH KEY
D10, D11 DOOR LOCK MOTOR, DOOR UNLOCK DETECTION SW AND DOOR OPEN DETECTION SW LH, RH
1±4: CLOSED WITH UNLOCK POSITION
E 5 ENGINE HOOD COURTESY SW
1±2: CLOSED WITH ENGINE HOOD OPEN
I15 UNLOCK WARNING SW [IGNITION SW]
9±10: CLOSED WITH IGNITION KEY IN CYLINDER
L 5 LUGGAGE COMPARTMENT KEY UNLOCK SW
1±3: CLOSED WITH DOOR LOCK CYLINDER UNLOCK WITH KEY
L 6 LUGGAGE COMPARTMENT LIGHT SW
1±GROUND: CLOSED WITH DOOR OPEN
T 8(B) THEFT DETERRENT AND DOOR LOCK ECU
1±GROUND: CONTINUITY WITH LUGGAGE COMPARTMENT DOOR TO UNLOCK POSITION
12±GROUND: CONTINUITY WITH ENGINE HOOD OPEN
10±GROUND: CONTINUITY WITH LUGGAGE COMPARTMENT DOOR OPEN
7±GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ACC OR ON POSITION
T 9(A) THEFT DETERRENT AND DOOR LOCK ECU
1±GROUND: APPROX. 12 VOLTS WITH SHIFT LEVER IN N OR P POSITION AND IGNITION SW AT ST POSITION
2±GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
6±GROUND: CONTINUITY WITH IGNITION KEY IN CYLINDER
7±GROUND: CONTINUITY WITH FRONT RH DOOR TO UNLOCK POSITION
8±GROUND: ALWAYS APPROX. 12 VOLTS
10±GROUND: CONTINUITY WITH DOOR LOCK KEY SW LH TO UNLOCK POSITION
11±GROUND: CONTINUITY WITH FRONT LH DOOR TO UNLOCK POSITION
12±GROUND: CONTINUITY WITH FRONT RH DOOR OPENED
13±GROUND: CONTINUITY WITH FRONT LH DOOR OPENED
14±GROUND: CONTINUITY WITH DOOR LOCK KEY SW RH TO LOCK POSITION
15±GROUND: CONTINUITY WITH DOOR LOCK KEY SW RH TO UNLOCK POSITION
20±GROUND: ALWAYS APPROX. 12 VOLTS
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
C1428F 926N 127
C2328F1028P 531
D 730F1430T 127
D 830I1529T 8B29
D 930L 129T 9A29
D1030L 430T1529
D1130L 530
E 526L 630
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
219ENGINE COMPARTMENT LEFT
422LEFT KICK PANEL (J/B NO.1 LEFT)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B20ENGINE ROOM MAIN WIRE
1D20FRONT DOOR LH WIRE
1E20INSTRUMENT PANEL WIRE
1H
1I20COWL WIRE1J20COWL WIRE
1K
3A22INSTRUMENT PANEL WIRE3F22INSTRUMENT PANEL WIRE
SERVICE HINTS
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10
TROUBLESHOOTING
VOLTAGE CHECK
(a) Establish conditions in which voltage is present at thecheck point.
Example: ± Ignition SW on
± Ignition SW and SW 1 on
± Ignition SW, SW 1 and Relay on (SW 2 off)
(b) Using a voltmeter, connect the negative lead to a good ground point or negative battery terminal, and the
positive lead to the connector or component terminal.
This check can be done with a test light instead of a
voltmeter.
CONTINUITY AND RESISTANCE CHECK
(a) Disconnect the battery terminal or wire so there is novoltage between the check points.
(b) Contact the two leads of an ohmmeter to each of the check points.
If the circuit has diodes, reverse the two leads and check
again.
When contacting the negative lead to the diode positive side
and the positive lead to the negative side, there should be
continuity.
When contacting the two leads in reverse, there should be no
continuity.
(c) Use the volt/ohmmeter with high impedance (10 k W/V
minimum) for troubleshooting of the electrical circuit.
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11
FINDING A SHORT CIRCUIT
(a) Remove the blown fuse and disconnect all loads of thefuse.
(b) Connect a test bulb in place of the fuse.
(c) Establish conditions in which the test bulb comes on.
Example: ± Ignition SW on
± Ignition SW and SW 1 on
± Ignition SW, SW 1 and Relay on (Connect theRelay) and SW 2 off (or Disconnect SW 2)
(d) Disconnect and reconnect the connectors while watching the test bulb.
The short lies between the connector where the test
bulb stays lit and the connector where the bulb goes
out.
(e) Find the exact location of the short by lightly shaking the problem wire along the body.
CAUTION:
(a) Do not open the cover or the case of the ECU unlessabsolutely necessary. (If the IC terminals are touched,
the IC may be destroyed by static electricity.)
(b) When replacing the internal mechanism (ECU part) of the digital meter, be careful that no part of your body or
clothing comes in contact with the terminals of leads
from the IC, etc. of the replacement part (spare part).
DISCONNECTION OF MALE AND FEMALE
CONNECTORS
To pull apart the connectors, pull on the connector itself, not the
wire harness.
HINT: Check to see what kind of connector you are disconnecting
before pulling apart.
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