adding oil LEXUS SC300 1991 Service Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 1991, Model line: SC300, Model: LEXUS SC300 1991Pages: 4087, PDF Size: 75.75 MB
Page 1416 of 4087

15. CHECK CYLINDER COMPRESSION PRESSURE
(a) Reconnect the battery negative (±) cable.
(b) Insert a compression gauge into the spark plug hole.
(c) Fully open the throttle.
(d) Wh ile cra n kin g th e en g in e , me a su re th e co mp re ssio npressure.
HINT: Always use a fully charged battery to obtain engine
speed of 250 rpm or more.
(e) Repeat steps (b) through (d) for each cylinder. NOTICE: This measurement must be done in as short a
time as possible.
Compression pressure:
1,226 kPa (12.5 kgf/cm
2, 178 psi) or more
Minimum pressure: 981 kPa (10.0 kgf/cm
2, 142 psi)
Difference between each cylinder: 98 kPa (1.0 kgf/cm
2, 14 psi) or less
(f) If the cylinder compression in one or more cylinders is low,pour a sm all amount of engine oil into the cylinder through the
spark plug hole and repeat steps (b) through (d) for cylinders
with low compression.
w If adding oil helps the compression, it is likely that the
piston rings and/or cylinder bore are worn or damage.
w If pressure stays low, a valve may be sticking or seating
is improper, or there may be leakage past the gasket.
(g) Disconnect the battery negative (±) cable.
16. REINSTALL SPARK PLUGS
Using a 16 mm plug wrench, install the 8 spark plugs.
Torque: 18 N Vm (180 kgf Vcm, 13 ft Vlbf)
17. R E C O N N E C T H I G H ± T E N S I O N C O R D S TO S PA R K
PLUGS
18. RECONNECT RH CAMSHAFT POSITION SENSOR CONNECTOR
(a) Connect the camshaft position sensor connector.
(b) Install the camshaft position sensor connector to the ignition
coil bracket.
EG±40
±
1UZ±FE ENGINE ENGINE MECHANICAL
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Page 1605 of 4087

(j) Using a micrometer, measure the diameter of the mainjournal.
Main journal diameter: 66.988±67.000 mm
(2.6373±2.6378 in.)
(k) Subtract the main journal diameter measurement fromthe main bearing inside diameter measurement.
Standard oil clearance: 0.026±0.045 mm
(0.0010±0.0018 in.)
Maximum clearance: 0.055 mm (0.0022 in.)
If the oil clearance is greater than maximum, replace the
bearings. If necessary, replace the crankshaft.
HINT: If using a standard bearing, replace with one having
the same number. If the number of the bearing cannot be de-
termined, select the correct bearing by adding together the
numbers imprinted on the cylinder block and crankshaft, then
refer to the table below for the appropriate bearing number.
There are five sizes of standard bearings, marked º1º, º2º, º3º\
,
º4º and º5º accordingly.
Total number º º: Number mark
Cylinder block (A)
+0±56±1112±1718±2324±28 Crankshaft (B) =
Use bearing º1º º2º º3º º4º º5º
EXAMPLE: Cylinder block º06º (A)
+ Crankshaft º08º (B)
= Total number 14 (Use bearing º3º)
(Reference)
Cylinder block main journal bore diameter (A):
Mark º00º 72.000 mm (2.8346 in.)
Mark º01º 72.001 mm (2.8347 in.)
Mark º02º 72.002 mm (2.8347 in.)
Mark º03º 72.003 mm (2.8348 in.)
Mark º04º 72.004 mm (2.8348 in.)
Mark º05º 72.005 mm (2.8348 in.)
Mark º06º 72.006 mm (2.8349 in.)
Mark º07º 72.007 mm (2.8349 in.)
Mark º08º 72.008 mm (2.8350 in.)
Mark º09º 72.009 mm (2.8350 in.)
Mark º10º 72.010 mm (2.8350 in.)
Mark º11º 72.011 mm (2.8351 in.)
Mark º12º 72.012 mm (2.8351 in.)
Mark º13º 72.013 mm (2.8352 in.)
Mark º14º 72.014 mm (2.8352 in.)
Mark º15º 72.015 mm (2.8352 in.)
Mark º16º 72.016 mm (2.8353 in.)
EM±140±
ENGINE MECHANICAL Cylinder Block
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Page 1689 of 4087

COMPRESSION CHECK
HINT: If there is lack of power, excessive oil consumption or
poor fuel economy, measure the compression pressure.
1. WARM UP AND STOP ENGINE Allow the engine to warm up to normal operating tempera-
ture.
2. DISCONNECT DISTRIBUTOR CONNECTOR
3. DISCONNECT HIGH±TENSION CORDS FROM SPARK PLUGS (See steps 2 to 8 on pages EM±10 and 11)
4. DISCONNECT INJECTOR CONNECTORS
5. REMOVE SPARK PLUGS (See page IG±8)
6. CHECK CYLINDER COMPRESSION (a) Insert a compression tester into the spark plug hole.
(b) Fully open the throttle.
(c) While cranking the engine, measure the compressionpressure.
HINT: Always use a fully charged battery to obtain engine rev-
olution of 250 rpm or more.
(d) Repeat steps (a) through (c) for each cylinder.
NOTICE: This measurement must be done in as short
time as possible.
Compression:
1,226 kPa (12.5 kgf/cm
2, 178 psi) or more
Minimum pressure: 981 kPa (10.0 kgf/cm
2, 142 psi)
Difference between each cylinder:
98 kPa (1.0 kgf/cm
2, 14 psi) or less
(e) If the cylinder compression in one or more cylinders islow, pour a small amount of engine oil into the cylinder
through the spark plug hole and repeat steps (a) through
(c) for the cylinder with low compression.
w If adding oil helps the compression, the piston rings
and/or cylinder bore are probably worn or
damaged.
w If pressure stays low, a valve may be sticking or
seating improper, or there may be leakage past the
gasket.
7. REINSTALL SPARK PLUGS (See page IG±9)
Torque: 18 N Vm (180 kgf Vcm, 13 ft Vlbf)
8. RECONNECT INJECTOR CONNECTORS
9. RECONNECT HIGH±TENSION CORDS TO SPARK
PLUGS (See steps 14 to 20 on pages EM±17 to 19)
10. RECONNECT DISTRIBUTOR CONNECTOR
EM±22
±
ENGINE MECHANICAL Compression Check
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Page 1704 of 4087

(b) Using a 16 mm spark plug wrench, remove the eightspark plugs.
7. CHECK CYLINDER COMPRESSION PRESSURE (a) Insert a compression tester into the spark plug hole.
(b) Fully open the throttle.
(c) While cranking the engine, measure the compressionpressure.
HINT: Always use a fully charged battery to obtain engine rev-
olution of 250 rpm or more.
(d) Repeat steps (a) through (c) for each cylinder.
NOTICE: This measurement must be done in as short
time as possible.
Compression pressure:
1,226 kPa (12.5 kgf/cm, 178 psi) or more
Minimum pressure: 981 kPa (10.0 kgf/cm, 142 psi)
Difference between each cylinder:
98 kPa (1.0 kgf/cm, 14 psi) or less
(e) If the cylinder compression in one or more cylinders islow, pour a small amount of engine oil into the cylinder
through the spark plug hole and repeat steps (a) through
(c) for the cylinder with low compression.
w If adding oil helps the compression the piston rings
and/or cylinder bore are probably worn or
damaged.
w If pressure stays low, a valve may be sticking or
seating improper, or there may be leakage past the
gasket.
8. REINSTALL SPARK PLUGS (a) Using a 16 mm plug wrench, install the eight sparkplugs.
Torque: 18 N Vm (180 kgf Vcm, 13 ft Vlbf)
(b) C onnect the eight high±tension cords to the spark
plugs.
(c) Fit the high±tension cords to the cord clamps.
(See page IG±16)
±
ENGINE MECHANICAL Compression CheckEM±31
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Page 2231 of 4087

(b) Using a 16 mm spark plug wrench, remove the eightspark plugs.
7. CHECK CYLINDER COMPRESSION PRESSURE (a) Insert a compression tester into the spark plug hole.
(b) Fully open the throttle.
(c) While cranking the engine, measure the compressionpressure.
HINT: Always use a fully charged battery to obtain engine rev-
olution of 250 rpm or more.
(d) Repeat steps (a) through (c) for each cylinder.
NOTICE: This measurement must be done in as short
time as possible.
Compression pressure:
1,226 kPa (12.5 kgf/cm, 178 psi) or more
Minimum pressure: 981 kPa (10.0 kgf/cm, 142 psi)
Difference between each cylinder:
98 kPa (1.0 kgf/cm, 14 psi) or less
(e) If the cylinder compression in one or more cylinders islow, pour a small amount of engine oil into the cylinder
through the spark plug hole and repeat steps (a) through
(c) for the cylinder with low compression.
w If adding oil helps the compression the piston rings
and/or cylinder bore are probably worn or
damaged.
w If pressure stays low, a valve may be sticking or
seating improper, or there may be leakage past the
gasket.
8. REINSTALL SPARK PLUGS (a) Using a 16 mm plug wrench, install the eight sparkplugs.
Torque: 18 N Vm (180 kgf Vcm, 13 ft Vlbf)
(b) C onnect the eight high±tension cords to the spark
plugs.
(c) Fit the high±tension cords to the cord clamps.
(See page IG±16)
±
ENGINE MECHANICAL Compression CheckEM±31
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Page 2340 of 4087

(j) Using a micrometer, measure the diameter of the mainjournal.
Main journal diameter: 66.988±67.000 mm
(2.6373±2.6378 in.)
(k) Subtract the main journal diameter measurement fromthe main bearing inside diameter measurement.
Standard oil clearance: 0.026±0.045 mm
(0.0010±0.0018 in.)
Maximum clearance: 0.055 mm (0.0022 in.)
If the oil clearance is greater than maximum, replace the
bearings. If necessary, replace the crankshaft.
HINT: If using a standard bearing, replace with one having
the same number. If the number of the bearing cannot be de-
termined, select the correct bearing by adding together the
numbers imprinted on the cylinder block and crankshaft, then
refer to the table below for the appropriate bearing number.
There are five sizes of standard bearings, marked º1º, º2º, º3º\
,
º4º and º5º accordingly.
Total number º º: Number mark
Cylinder block (A)
+0±56±1112±1718±2324±28 Crankshaft (B) =
Use bearing º1º º2º º3º º4º º5º
EXAMPLE: Cylinder block º06º (A)
+ Crankshaft º08º (B)
= Total number 14 (Use bearing º3º)
(Reference)
Cylinder block main journal bore diameter (A):
Mark º00º 72.000 mm (2.8346 in.)
Mark º01º 72.001 mm (2.8347 in.)
Mark º02º 72.002 mm (2.8347 in.)
Mark º03º 72.003 mm (2.8348 in.)
Mark º04º 72.004 mm (2.8348 in.)
Mark º05º 72.005 mm (2.8348 in.)
Mark º06º 72.006 mm (2.8349 in.)
Mark º07º 72.007 mm (2.8349 in.)
Mark º08º 72.008 mm (2.8350 in.)
Mark º09º 72.009 mm (2.8350 in.)
Mark º10º 72.010 mm (2.8350 in.)
Mark º11º 72.011 mm (2.8351 in.)
Mark º12º 72.012 mm (2.8351 in.)
Mark º13º 72.013 mm (2.8352 in.)
Mark º14º 72.014 mm (2.8352 in.)
Mark º15º 72.015 mm (2.8352 in.)
Mark º16º 72.016 mm (2.8353 in.)
EM±140±
ENGINE MECHANICAL Cylinder Block
WhereEverybodyKnowsYourName