engine coolant LEXUS SC400 1991 Service Owner's Guide

INSPECTION OF EGR SYSTEM (USA
Spec.)
INSPECT SYSTEM OPERATION
(a) Using SST, connect terminals TE1 and E1 of the check(ºDIAGNOSISº) connector.
SST 09843±18020
(b) Keep the engine at 3,500 rpm.
(c) Set the transmission shift lever to the ºNº position.
(d) Remove the SST from the check connector.
SST 09843±18020
(e) Check whether the engine rpm increases 100±300 rpm under the following conditions.
Coolant temp.
Below 53 5C (127 5F) No increase
Above 55 5C (131 5F) Increases
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EMISSION CONTROL SYSTEMS Exhaust Gas Recirculation (EGR) SystemEC±17
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INSPECTION OF EGR SYSTEM
(Exc. USA Spec.)
1. CHECK AND CLEAN FILTERS IN EGR VACUUMMODULATOR
(a) Remove the cap and filter.
(b) Check the filter for contamination or damage.
(c) Using compressed air, clean the filters.
(d) Reinstall the filter and cap.
HINT: Install the filter with the coarser surface facing the at-
mospheric side (outward).
2. INSPECT SYSTEM OPERATION (a) Using SST, connect terminals TE1 and E1 of the check
(ºDIAGNOSISº) connector.
SST 09843±18020
(b) Keep the engine at 3,500 rpm.
(c) Set the transmission shift lever to the ºNº position.
(d) Remove the SST from the check connector.
SST 09843±18020
(e) Check whether the engine rpm increases 100±300 rpm under the following conditions:
Coolant temp.
Below 53 5C (127 5F) No increase
Above 55 5C (131 5F) Increases
EC±18
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EMISSION CONTROL SYSTEMS Exhaust Gas Recirculation (EGR) System
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INSPECTION OF EGR VALVE
(USA Spec.)
1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OFBATTERY
CAUTION: Work must be started after approx. 20 se-
conds or longer from the time the ignition switch is
turned to the ºLOCKº position and the negative (±) termi-
nal cable is disconnected from the battery.
2. DISCONNECT EGR VALVE CONNECTOR
3. INSPECT EGR VALVE RESISTANCE Using an ohmmeter, measure the resistance between termi-
nal B1 (or B2) and other terminals (S1, S2, S3 and S4).
Resistance (Cold): 19.9±23.4

4. DRAIN ENGINE COOLANT (See page CO±6)
5. REMOVE EGR VALVE (a) Disconnect the following hoses:(1) Water by±pass hose (from ISC valve) from the EGR
valve
(2) Water by±pass hose (from rear water by±pass joint) from the EGR valve
(b) Remove the two nuts, EGR valve and gasket.
6. INSPECT EGR VALVE
A. Visually inspect EGR valve Check for sticking and heavy carbon deposits.
If a problem is found, replace the EGR valve assembly.
EC±22
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EMISSION CONTROL SYSTEMS Exhaust Gas Recirculation (EGR) System
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(b) Install the EGR valve with the two nuts.
Torque: 18 NVm (185 kgf Vcm, 13 ft Vlbf)
(c) Connect the following hoses:
(1) Water by±pass hose (from ISC valve) to the EGR valve
(2) Water by±pass hose (from rear water by±pass joint) to the EGR valve
8. RECONNECT EGR VALVE CONNECTOR
9. RECONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY
10. REFILL WITH ENGINE COOLANT (See page CO±7)
INSPECTION OF EGR VALVE
(Exc. USA Spec.)
1. DRAIN ENGINE COOLANT (See page CO±6)
2. REMOVE EGR VALVE (a) Disconnect the following hoses:(1) Vacuum hose (from VSV) from EGR valve
(2) Vacuum hose (from VSV) from EGR vacuum
modulator
(3) Vacuum hose (from EGR vacuum modulator) f rom EGR valve
(4) Water by±pass hose (from ISC valve) from the
EGR valve
(5) Water by±pass hose (from rear water by±pass joint) from the EGR valve
(b) Disconnect the vacuum modulator bracket from the
EGR valve.
(c) Remove the two nuts, EGR valve and gasket.
EC±24
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EMISSION CONTROL SYSTEMS Exhaust Gas Recirculation (EGR) System
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3. INSPECT EGR VALVECheck for sticking and heavy carbon deposits.
If a problem is found, replace the EGR valve assembly.
4. REINSTALL EGR VALVE (a) Place a new gasket on the EGR valve adaptor.
NOTICE:
w Do not touch the adaptor and EGR valve surfaces of the
gasket with your hand.
w Align the port holes of the gasket and adaptor.
Be careful of the installation direction.
(b) Install the EGR valve with the two nuts.
Torque: 18 N Vm (185 kgf Vcm, 13 ft Vlbf)
(c) Install the vacuum modulator bracket to the EGR valve.
(d) Connect the following hoses:
(1) Vacuum hose (from VSV) to EGR valve
(2) Vacuum hose (from VSV) to EGR vacuum modula- tor
(3) Vacuum hose (from EGR vacuum modulator) to EGR valve
(4) Water by±pass hose (from ISC valve) to the EGR
valve
(5) Water by±pass hose (from rear water by±pass joint) to the EGR valve
5. REFILL WITH ENGINE COOLANT (See page CO±7)
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EMISSION CONTROL SYSTEMS Exhaust Gas Recirculation (EGR) SystemEC±25
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The 1 UZ±FE engine has 8±cylinders in a V±arrangement at a bank an\
gle of 905. From the front of the RH
bank cylinders are numbered 2 ± 4 ± 6 ± 8, and from the front of t\
he LH bank cylinders are 1 ± 3 ± 5 ± 7.
The crankshaft is supported by 5 bearings inside the crankcase. These beari\
ngs are made of a copper and
lead alloy.
The crankshaft is integrated with 8 weights for balance. Oil holes are plac\
ed in the center of the crankshaft
to supply oil to the connecting rods, bearing, pistons and other component\
s.
The ignition order is 1 ± 8 ± 4 ± 3 ± 6 ± 5 ± 7 ± 2. T\
he cylinder head is made of alminum alloy, with a cross
flow type intake and exhaust layout and with pent±roof type combustion chambers. The spark plugs are
located in the center of the combustion chambers.
At the front and rear of the intake manifold, a water passage has been p\
rovided which connects the RH
and LH cylinder heads.
Exhaust and intake valves are equipped with irregular pitch springs made\
of special valve spring carbon
steel which are capable of functioning at all engine speeds.
The RH and LH intake camshaft are driven by a timing belt, and a gear on\
the intake camshaft engages
with a gear on the exhaust camshaft to drive it. The cam journal is supp\
orted at 5 (intake) or 4 (exhaust)
places between the valve lifters of each cylinder and on the front end o\
f the cylinder head. Lubrication of
the cam journals and gears is accomplished by oil being supplied through th\
e oiler port in the center of the
camshaft.
Adjustment of the valve clearance is done by means of an outer shim type\
system, in which valve adjusting
shims are located above the valve lifters. This permits replacement of the sh\
ims without removal of the
camshafts.
Pistons are made of high temperature±resistant aluminum alloy, and a depression is built into the piston
head to prevent interference with the valves.
Piston pins are the full±floating type, with the pins fastened to neither the piston boss nor the connecting
rods. Instead, snap rings are fitted on both ends of the pins, preventing the\
pins from falling out.
The No.1 compression ring is made of steel and the No.2 compression ring\
is made of cast iron. The oil
ring is made of a combination of steel and stainless steel. The outer diamet\
er of each piston ring is slightly
larger than the diameter of the piston and the flexibility of the rings allows them to hug the cylinder walls
when they are mounted on the piston. Compression rings No.1 and No.2 work to\
prevent gas leakage from
the cylinder and the oil ring works to scrape oil off the cylinder walls to prevent it from entering the combus-
tion chambers.
The cylinder block is made of aluminum alloy with a bank of 90 5. Cast iron cylinders are installed inside
the cylinder block. It has 8 cylinders which are approximately twice the le\
ngth of the piston stroke. The top
of each cylinder is closed off by the cylinder head and the lower end of the cylinders becomes the crank-
case, in which the crankshaft is installed. In addition, the cylinder block c\
ontains a water jacket, through
which coolant is pumped to cool the cylinders.
The No.1 and No.2 oil pans are bolted onto the bottom of the cylinder bl\
ock. The No.1 oil pan is made of
aluminum alloy. The No.2 oil pan is an oil reservoir made of pressed steel sheet. An o\
il level sensor is
installed in the No.1 oil pan (If oil level drops below a set level, a warning light\
s up.). And oil pan baffle plate
keeps sufficient oil in the bottom of the No.2 oil pan even when the vehicle is t\
ilted. This dividing plate also
prevents the oil from marking waves when the vehicle is stopped suddenly\
and the oil shifts away from the
oil pump suction pipe.
Plastic region tighten bolts are used for the cylinder head, main bearin\
g cap and connecting rod.
EG±4
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1UZ±FE ENGINE ENGINE MECHANICAL
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\
 \

Spring tester Valve spring
\
 
\

\
Steel square 

Valve spring
\
 
\

\

Thermometer 


\
 \
Torque wrench 
\
 
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Valve seat cutter 


\
 
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Vernier calipers 

EG0B1±0A
COOLANT
 Item Capacity Classification
 Engine coolant (w/ Heater) 10.8 liters (11.4 US qts, 9.5 lmp. qts) Ethylene±glycol base
EG0B1±10
LUBRICANT
 Item Capacity Classification
 Engine oil  API grade SG or SH, Energy±Conserving II
 Dry fill 6.0 liters (6.3 US qts, 5.3 lmp. qts) or ILSAC multigrade and recommended
 Drain and refill  viscosity oil with SAE 5W±30
 w/ Oil filter change 4.8 liters (5.1 US qts, 4.2 lmp. qts) being the preferred engine oil
 w/o Oil filter change 4.5 liters (4.8 US qts, 4.0 lmp. qts) 
EG0B1±0J
SSM (SERVICE SPECIAL MATERIALS)
 08826±00080 Seal packing or equivalent Camshaft bearing cap
   Cylinder head semi±circular plug
   Cylinder head cover
   Rear oil sear retainer
 08826±00080 Seal packing or equivalent Oil pump
   
   
   
 08826±00100 Seal Packing 1282B, Water inlet housing
  THREE BOND 1282B or equivalent Water seal plate
   Water pump
   
 08833±00070 Adhesive 1311, Drive plate bolt
  THREE BOND 1311 or equivalent 
   
   
 08833±00080 Adhesive 1344 No.1 idler pulley bolt
  THREE BOND 1344. 
  LOCTITE 242 or equivalent 
   
EG±8±
1UZ±FE ENGINE ENGINE MECHANICAL
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TUNE±UP
EG10Z±05
ENGINE COOLANT INSPECTION
1. CHECK ENGINE COOLANT LEVEL AT RESERVOIR TANK
The coolant level should be above the ªCOLD LEVELº at nor-
mal temperature (20 5C (68 5F)).
If low, check for leaks and add coolant up to the ªCOLD LEV-
ELº
2. CHECK ENGINE COOLANT QUALITY
(a) Remove the radiator cap from the reservoir tank.
CAUTION: To avoid the danger of being burned, do not remove
it while the engine and radiator are still hot as fluid and steam
can be blown out under pressure
(b) There should not be any excessive deposits of rust or scale around the radiator cap or reservoir tank filler hole, and the
coolant should be free from oil.
If excessively dirty, clean the coolant passages and replace
the coolant.
Capacity (w/ Heater):
10.8 liters (11.4 US qts, 9.5 lmp. qts)
HINT:
wUse a good brand of ethylene±glycol base coolant and
mix it according to the manufacturer's directions.
w Using coolant which includes more than 50%
ethylene±glycol(but not more than 70%) is
recommended.
NOTICE:
w Do not use a alcohol type coolant.
w The coolant should be mixed with demineralized water or
distilled water.
(c) Reinstall the radiator cap.
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1UZ±FE ENGINE ENGINE MECHANICALEG±9
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EG21S±02
VALVE CLEARANCE INSPECTION AND
ADJUSTMENT
HINT: Inspect and adjust the valve clearance when the en-
gine is cold.
1. DISCONNECT NEGATIVE TERMINAL CABLE FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the ªLOCKº posi-
tion and the negative (±) terminal cable is disconnected
from the battery.
2. DRAIN ENGINE COOLANT
3. REMOVE THROTTLE BODY COVER
(a) Disconnect the EVAP hose from the hose clamp.
(b) Remove the cap nut.
(c) Loosen the 2 bolts, and remove the hose clamp and throttle
body cover.
4. DISCONNECT CONTROL CABLES TO THROTTLE BODY Disconnect the following cables:
(1) Accelerator cable
(2) Transmission throttle control cable
(3) Cruise control actuator cable
5. REMOVE INTAKE AIR CONNECTOR
(a) Disconnect the following hoses: (1) Air hose from IAC valve
(2) Air hose (from air control valve on PS pump) from intake
air connector
EG±14
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1UZ±FE ENGINE ENGINE MECHANICAL
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40. RECONNECT NEGATIVE TERMINAL CABLE TOBATTERY
41. REFILL WITH ENGINE COOLANT
42. START ENGINE AND CHECK FOR LEAKS
EG21T±02
IGNITION TIMING INSPECTION
1. REMOVE UPPER HIGH±TENSION CORD COVER
(a) Remove the 2 bolts.
(b) Disconnect the front side claw groove of the upper cord cover
from the claw of lower cord cover, and remove the upper cord
cover.
2. WARM UP ENGINE Allow the engine to warm up to normal operating tempera-
ture.
3. CONNECT TACHOMETER AND TIMING LIGHT TO ENGINE
Connect the tester probe of a tachometer to terminal IG
of
the DLC1.
HINT: Set the tachometer to the 4±cylinder range.
NOTICE:
w Never allow the tachometer terminal to touch ground as
it could result in damage to the igniter and/or ignition
coil.
w As some tachometers are not compatible with this
ignition system, we recommend that you confirm the
compatibility of your unit before use.
4. INSPECT IGNITION TIMING
(a) Using SST, connect terminals TE1 and E1 of the DLC 1.
SST 09843±18020
EG±32
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1UZ±FE ENGINE ENGINE MECHANICAL
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