Throttle Position sensor LEXUS SC400 1991 Service Manual PDF

(d) Connect the following hoses:(1) Water by±pass hose to the ISC valve
(2) (USA Spec.) Vacuum hose to throttle body
(3) (Exc. USA Spec.) Three vacuum hoses to throttle body
(4) Heater water hose to heater water valve
(e) Connect the following connectors: (1) Throttle position sensor connector
(2) (w/ TRAC) Sub±throttle position sensor connector
(3) (w/ TRAC) Sub±throttle actuator connector
16. INSTALL LOWER HIGH±TENSION CORD COVER (a) Connect the end portions of the high±tension cord to the
cord clamps
(b) Install the high±tension cord cover with the bolt.
±
STARTING SYSTEM StarterST±31
WhereEverybodyKnowsYourName

Diagnosis Inspection (Test Mode)
Compared to the normal mode, the test mode has high sensing
ability to detect malfunctions.
It can also detect malfunctions in the starter signal circuit, the IDL
contact signal of the throttle position sensor, air conditioner signal
and neutral start switch signal.
Furthermore, the same diagnostic items which are detected in the
normal mode can also be detected in the test mode.
DIAGNOSTIC CODE CHECK
1. Initial conditions.(a) Battery voltage 11 V or more.
(b) Throttle valve fully closed (throttle position sensor IDLpoints closed).
(c) Transmission in neutral position.
(d) Air conditioner switched off.
2. Turn ignition switch off.
3. Using SST, connect terminals TE2 and E1 of TDCL. SST 09843±18020
4. Turn ignition switch on. HINT:
wTo confirm that the test mode is operating, check that the
ºCHECKº engine warning light flashes when the ignition
switch is turned to ON.
w If the ºCHECKº engine warning light does not flash,
proceed to tro ubleshooting of the TE2 terminal circuit on
page TR±146 .
5. Start the engine.
6. Simulate the conditions of the malfunction described by the customer.
7. After the road test, using SST, connect terminals TE1 and E1
of TDCL or check connector.
SST 09843±18020
8. Read the diagnostic code on ºCHECKº engine warning light on the combination meter (See page TR±11).
9. After completing the check, disconnect terminals TE1, TE2 and E1, and turn off the display.
HINT:
wThe test mode will not start if terminals TE2 and E1 are
connected after the ignition switch is turned on.
w When the engine is not cranked, diag. codes º43º
(Starter signal) output, but this is not abnormal.
w When the automatic transmission shift lever is in the ºDº,
º2º, ºLº or ºRº shift position, or when the air conditioner
is on or when the accelerator pedal is depressed, code
º51º (Switch condition signal) is output, but this is not
abnormal.
TR±12
±
ENGINE TROUBLESHOOTING Diagnosis System
WhereEverybodyKnowsYourName

Trouble Area
ºCHECKº
Engine Warning
Light *

Memory* See PageTrouble Area
Normal
ModeTest
Mode
MemorySee Page
w Open or short in air flow meter circuit.
w Air flow meter
w ECU
ONN.A.TR±88
wECUONONTR±92
wOpen or short in throttle position sensor circuit.
wThrottle position sensorONONTR±94Throttle osition sensor
w ECU
wNo. 1 speed sensor
w Combination meter
w Open or short in No. 1 speed sensor circuit.
w ECU
ONONTR±98
wOpen or short in starter signal circuit.
w Open or short in ignition switch or main relay circuit.
w ECU
N.A.OFFXTR±100
wOpen or short in sub±throttle position sensor circuit.
wSub±throttle position sensorOFFONTR±94Sub throttle osition sensor
wECU
wOpen or short in No. 1 knock sensor circuit.wOen or short in No. 1 knock sensor circuit.
w No. 1 knock sensor (looseness)
ONN.A.No. 1 knock sensor (looseness)
wECU

w ECUONN.A.XTR±102
w Open or short in No. 2 knock sensor circuit.w Oen or short in No. 2 knock sensor circuit.
w No. 2 knock sensor (looseness)
ONN.A. No. 2 knock sensor (looseness)
w ECU

*1, 2: See page TR±20.
±
ENGINE TROUBLESHOOTING Diagnostic Code ChartTR±19
WhereEverybodyKnowsYourName

Trouble Area
ºCHECKº
Engine Warning
Light*

Memory* See PageTrouble Area
Normal
ModeTest
Mode
MemorySee Page
w Open or short in EGR step motor circuit.ONNA Oen or short in EGR ste motor circuit.
w ECUONN.A.
w Open in EGR gas temp. sensor circuit.ONON
TR±108 Oen in EGR gas tem . sensor circuit.
w ECUONON
w Open or short in fuel pump ECU circuit.
w Fuel pump ECU
w Engine & ECT ECU power source circuit.
w Fuel pump
w Engine & ECT ECU
ONONTR±114
w A/C switch circuit
w Throttle position sensor IDL circuit
w Neutral start switch circuit.
w Accelerator pedal and cable
w ECU
N.A.OFFXTR±118
*4: This indicates items for which º2 trip detection logicº is used. With this logic, when a lo\
gic malfunction is
first detected, the malfunction is temporarily stored in the ECU memory. If the same case is detected again
during the second drive test, this second detection causes the ºCHECK\
º Engine Warning Light to light up.
The 2 trip repeats the same mode a 2nd time. (However, the IG switch must be turned OFF between the
1st trip and 2nd trip).
In the Test Mode, the ºCHECKº Engine Warning Light lights up the 1st trip a malfunction is detected.
±
ENGINE TROUBLESHOOTING Diagnostic Code ChartTR±21
WhereEverybodyKnowsYourName

Diag. Code 13RPM Signal Circuit (No.2)
CIRCUIT DESCRIPTION
Refer to RPM signal circuit (No. 1) on page TR±48.
Code No.Diagnostic Code Detecting ConditionTrouble Area
No NE signal to ECU for 0.1 sec. or more at
1,000 rpm or more.
wOpen or short in engine speed sensor
w circuit.
w Engine speed sensor
w ECU
13No 12 pulses of NE to ECU during the interval
between G1 and G2 pulses.
wOpen or short in engine speed sensor
w circuit.
w Mechanical system malfunction (skipping
teeth of timing belt, belt stretched)
w Engine speed sensor
w ECU
Deviation in G (G1, G2) and NE signal contin-
ues for 1 sec. during idling (throttle fully
closed) after engine warmed up.wMechanical system malfunction (skipping
teeth of timing belt, belt stretched)
w No. 1, No. 2 cam position sensor
w ECU
DIAGNOSTIC CHARTDIAGNOSTIC CHART
Inspect sensor installation. Check if any teeth of NE
signal plate are broken
Check valve timing (Check for loose and jumping teeth
of timing belt (See page EM±51)). Tighten the sensor.
Replace signal plate.
Adjust valve timing
(Repair or replace timing belt).
HINT: Perform troubleshooting of diag. code 12 first. If no trouble is found, trouble\
shoot the following mechanical systems.
Check for momentary interruption
(See page TR±23).
TR±52±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName

DIAGNOSTIC CHART
DIAGNOSTIC
CHART
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensorcircuit) and º41º (throttle position sensor circuit) are output\
simultaneously, E2 (sensor ground)
may be open.
WIRING DIAGRAM
Check and replace ECU. Repair or replace harness or con-
nector.
Replace water temp. sensor.
Check voltage of sensor.
Check resistance of sensor.
Check for open and short in harness and
connector between ECU and water temp. sensor. Check for momentary interruption
(See page
TR±23).
TR±69±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName

NGOK
OKNG
OKNG
INSPECTION PROCEDURE
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensor circuit)and º41º (throttle position sensor circuit) are output simultane\
ously, E2 (sensor ground) may be open.
1Check voltage between terminals THW and E2 of engine & ECT ECU connector\
.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Turn ignition switch on.
Measure voltage between terminals THW and E2 and
engine & ECT ECU connector.
Check for momentary interruption
(See Page TR±23).
2Check water temp. sensor.
C
OK
PDisconnect the water temp. sensor connector.
(See page FI±99).
Measure resistance between terminals.
Resistance is within Acceptable Zone on chart.
Replace water temp. sensor.
3
Check for open and short in harness and connector between engine & ECT ECU and\
water temp.
sensor (See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±70
WhereEverybodyKnowsYourName

Diag. Code 24Intake Air Temp. Sensor Circuit
CIRCUIT DESCRIPTION
The intake air temp. sensor is built into the air flow meter and senses the\
intake air temperature.
The structure of the sensor and connection to the ECU is the same as in the\
water temp. sensor shown on page
TR±68.
If the ECU records the diagnostic code º24º, it operates the fail \
safe function, keeping the intake air temperature
at a constant 20 5C (68 5F).
Code No.Diagnostic Code Detecting ConditionTrouble Area
24Open or short in intake air temp. sensor circuit
for 0.5 sec. or more.
Open or short in intake air temp. sensor circuit.

Intake air temp. sensor

ECU
DIAGNOSTIC CHARTDIAGNOSTIC CHART
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensor
circuit) and º41º (throttle position sensor circuit) are output simultaneousl\
y, E2 (sensor ground) may
be open.
WIRING DIAGRAM
Check and replace ECU. Replace water temp. sensor.
Check for momentary interruption
(See page
TR±23).
Repair or replace harness or
connector.
Check voltage of sensor.
Check resistance of sensor.
Check for open and short in harness and
connector between ECU and water temp. sensor.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±72
WhereEverybodyKnowsYourName

Diag. Code 41, 47(Sub±) Throttle Position Sensor Circuit
CIRCUIT DESCRIPTION
The throttle position sensor is mounted in the throttle body
and detects the throttle valve opening angle. When the
throttle valve is fully closed, the IDL contacts in the throttle
position sensor are on, so the voltage at the terminal IDL of
the ECU become 0 V. At this time, a voltage of approximately
0.7 V is applied to the terminal VTA of the ECU. When the
throttle valve is opened, the IDL contacts go off and thus the
power source voltage of approximately 12 V in the ECU is ap-
plied to the terminal IDL of the ECU. The voltage applied to
the terminal VTA of the ECU increases in proportion to the
opening angle of the throttle valve and becomes approxi-
mately 3.5±5.0 V when the throttle valve is fully opened. The
ECU judges the vehicle driving conditions from these signals
input from the terminals VTA and IDL, and uses them as one
of the conditions for deciding the air±fuel ratio correction,
power increase correction and fuel±cut control etc. The sub±
throttle position sensor is built and operates in the same way
as the main throttle position sensor. This sensor is used for
traction control. The sub±throttle valve is opened and closed
by the sub±throttle actuator according to signals from the
TRAC ECU to control the engine output.
Code No.Diagnostic Code Detecting ConditionTrouble Area
41
(1) Open or short in throttle position sensor circuit(VTA1) for 0.5 sec. or more.
Open or short in throttle position sensor cir-
cuit.
41(2) IDL1 contact is ON and VTA1 output exceeds 1.5 V for 0.5 sec. or more.
Throttle position sensor

ECU
47
(1) Open or short in sub±throttle position sensor
circuit (VTA2) for 0.5 sec. or more.
Open or short in sub±throttle position sensor
circuit.
47(2) IDL2 contact is ON and VTA2 output exceeds 1.5 V for 0.5 sec. or more.
Sub±throttle position sensor

ECU
HINT:
Diag. code 41 is for the throttle position sensor circuit.
Diag. code 47 is for the sub±throttle position sensor circuit.
w When the connector for the (sub±) throttle position sensor is disconnec\
ted, diagnostic code 41 or 47 is not
displayed. Diagnostic code 41 or 47 is displayed only when there is an open or short in the VTA signal circuit
of the (sub±) throttle position sensor.
w Signals from the (sub±) throttle position sensor are also input to the TRAC ECU, So when a malfu\
nction
occurs on the TRAC side, code 41 or 47 may be displayed.
TR±94
±
ENGINE TROUBLESHOOTING Circuit Inspection
WhereEverybodyKnowsYourName

DIAGNOSTIC CHART
DIAGNOSTIC
CHART
HINT:
wIf diag. code 41 is displayed, check throttle position sensor circuit; if d\
iag. code 47 is displayed,
check sub±throttle position sensor circuit.
w If diag. codes º22º (water temperature sensor circuit), º24º\
(intake air temperature sensor circuit)
and º41º (throttle position sensor circuit) are output simultaneous\
ly, E2 (sensor ground) may be
open.
WIRING DIAGRAM
Check and replace ECU. Adjust or replace throttle position
sensor.
Check for momentary interruption
(See page
TR±23).
Repair or replace harness or
connector.
Check voltage of throttle position sensor.
Check operation for throttle position sensor.
Check for open and short in harness and
connector between throttle position sensor and ECU.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±95
WhereEverybodyKnowsYourName