brake LINCOLN BLACKWOOD 2003 Service Manual

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
23 10A Trailer tow battery Charge relay,
Turn/Hazard flasher, 4x4
solenoids, 4x4 relays, Overhead
console, 4–Wheel Anti-lock Brake
System (4WABS) module, EC
mirror, Heated seats
24 10A Function selector switch assembly
25 10A Heated mirrors
26 10A Right-hand low beam headlamp
27 5A Foglamp relay and foglamp
indicator, Main light switch
(upstream)
28 10A Left-hand low beam headlamp
29 5A Autolamp module, Transmission
overdrive control switch, Central
security module, Beltminder
30 30A Passive Anti-theft transceiver,
Cluster, Ignition coils, PCM relay,
Coil on plugs, Radio noise
capacitor, ECC diode
31—Not used
Relay 1—Interior lamp relay
Relay 2—Battery saver relay
Relay 3—Not used
Relay 4—One-touch down window relay
Relay 5—Accessory delay relay
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Roadside Emergencies
180

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
102 50/20A** Four-wheel Anti-lock Brake
System (4WABS)
module/Rear-wheel Anti-lock
Brake System (RABS) module,
Ignition switch
103 50A** Central junction box
104 30A** 4x4 shift motor & clutch
105 40A** Climate control front blower
106 20A** Intercooler pump (supercharged
engine only)
107—Not used
108 30A** Trailer tow electric brake
109—Not used
110 30A** Accessory delay relay (Not used
on SuperCrew)
111 40A** Ignition switch battery feed (start
and run circuits)
112 30A** Drivers power seat, Adjustable
pedal switch
113 40A** Ignition switch battery feed (run
and accessory circuits)
114—Not used
115 20A** Power door locks (SuperCrew
only)
116 40A** Heated backlight
117 40A** Audiophile radio (SuperCrew
only)
118 30A** Heated seats
201—Trailer tow park lamp relay
202—Front wiper run/park relay
203—Trailer tow backup lamp relay
204—A/C clutch relay
Roadside Emergencies
183

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
205—Horn relay
206—Fog lamp relay
207—Front washer pump relay
208—Intercooler pump relay
(supercharged engine only)
209—Front wiper HI/LO relay
301—Fuel pump relay
302—Trailer tow battery charge relay
303—Heated backlight relay
(SuperCrew only)
304—PCM relay
305—Fuel pump HI/LO relay
(supercharged engine only)
306—Inertia switch relay (supercharged
engine only)
401—Not used
501—PCM diode
502—A/C compressor diode
503—Not used
601 CB Power windows, Moonroof
(SuperCrew only)
602—Not used
*Mini fuses **Maxi fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Harley-Davidson vehicles are equipped with a spare tire with a different
speed rating than the road tires. It is not recommended that you exceed
112 km/h (70 mph) when the spare tire is in use. Though the spare tire
is rated for 112 km/h (70 mph), always obey the local speed limits.
Roadside Emergencies
184

Tire change procedure
To prevent the vehicle from moving when you change a tire, be
sure the parking brake is set, then block (in both directions) the
wheel that is diagonally opposite (other side and end of the vehicle) to
the tire being changed.
If the vehicle slips off the jack, you or someone else could be
seriously injured.
Refer to the instruction sheet (located with the jack) for detailed tire
change instructions.
1. Park on a level surface, activate
hazard flashers and set the parking
brake.
2. Place gearshift lever in P (Park)
(automatic transmission) or in the
reverse gear (manual
transmission)and turn engine OFF.
3. Block the diagonally opposite
wheel.
4. Obtain the spare tire and jack
from their storage locations.
5. Use the tip of the lug wrench to
remove any wheel trim.
Roadside Emergencies
187

6. Loosen each wheel lug nut
one-half turn counterclockwise but
do not remove them until the wheel
is raised off the ground.
7. Position the jack according to the following guides and turn the jack
handle clockwise until the wheel is completely off the ground.
When one of the rear wheels is off the ground, the transmission
alone will not prevent the vehicle from moving or slipping off the
jack, even if the transmission is in P (Park) or in the reverse gear
(manual transmission). To prevent the vehicle from moving when you
change the tire, be sure that the parking brake is set and the
diagonally opposite wheel is blocked. If the vehicle slips off the jack,
someone could be seriously injured.
•Front (4x2)
Roadside Emergencies
188

Preparing your vehicle
When the battery is disconnected or a new battery is installed, the
transmission must relearn its shift strategy. As a result, the transmission
may have firm and/or soft shifts. This operation is considered normal and
will not affect function or durability of the transmission. Over time, the
adaptive learning process will fully update transmission operation.
1.Use only a 12–volt supply to start your vehicle.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure the two vehiclesdo nottouch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other moving
parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure that vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Connecting the jumper cables
1. Connect the positive (+) booster cable to the positive (+) terminal of
the discharged battery.
Note:In the illustrations,lightning boltsare used to designate the
assisting (boosting) battery.
+–+–
Roadside Emergencies
192

PAINT CHIPS
Your dealer has touch-up paint and sprays to match your vehicle’s color.
Take your color code (printed on a sticker in the driver’s door jam) to
your dealer to ensure you get the correct color.
•Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
•Always read the instructions before using the products.
ALUMINUM WHEELS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint finish.
In order to maintain their shine:
•Clean weekly with Motorcraft Wheel and Tire Cleaner (ZC-37–A),
which is available from your dealer. Heavy dirt and brake dust
accumulation may require agitation with a sponge. Rinse thoroughly
with a strong stream of water.
•Never apply any cleaning chemical to hot or warm wheel rims or
covers.
•Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.
•Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergent.
•To remove tar and grease, use Ford Extra Strength Tar and Road Oil
Removal (B7A-19520–AA), available from your dealer.
ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
•Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
•Do not spray a hot engine with cold water to avoid cracking the
engine block or other engine components.
•Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts
that require cleaning and pressure rinse clean.
•Cover the highlighted areas to prevent water damage when cleaning
the engine.
Cleaning
209

SERVICE RECOMMENDATIONS
To help you service your vehicle:
•We highlight do-it-yourself items in the engine compartment for easy
location.
•We provide a scheduled maintenance guide which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
the necessary parts and service. Check yourWarranty Guide/Owner
Information Guideto find out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning (cigarettes) material away
from the battery and all fuel related parts.
Working with the engine off
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Maintenance and Specifications
216

Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom of the instrument panel.
2. Go to the front of the vehicle and
release the auxiliary latch that is
located under the front center of
the hood.
3. Lift the hood until the lift
cylinders hold it open.
BRAKE
HOOD
Maintenance and Specifications
217

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.2L V6 engine
1. Battery
2. Engine oil filler cap
3. Engine oil dipstick
4. Clutch fluid reservoir (manual transmission)
5. Brake fluid reservoir
6. Power distribution box
7. Engine coolant reservoir
8. Air filter assembly
9. Power steering fluid reservoir
10. Transmission fluid dipstick (automatic transmission)
11. Windshield washer fluid reservoir
Maintenance and Specifications
218