brake LINCOLN CONTINENTAL 2002 Service Manual

Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. With your foot on the brake pedal and with the A/C on, put the
vehicle in D (Drive) and allow the engine to idle for at least one minute.
7. Drive the vehicle to complete the relearning process.
Maintenance and Specifications
198

²Idling for long periods of time (greater than one minute) may waste
fuel.
²Anticipate stopping; slowing down may eliminate the need to stop.
²Sudden or hard accelerations may reduce fuel economy.
²Slow down gradually.
²Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%
less fuel than traveling at 105 km/h [65 mph]).
²Revving the engine before turning it off may reduce fuel economy.
²Using the air conditioner or defroster may reduce fuel economy.
²You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
²Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
²Resting your foot on the brake pedal while driving may reduce fuel
economy.
²Combine errands and minimize stop-and-go driving.
Maintenance
²Keep tires properly inflated and use only recommended size.
²Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
²Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
²Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle scheduled maintenance guide.
Conditions
²Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
²Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
Maintenance and Specifications
211

BRAKE FLUID
Checking and adding brake fluid
Brake fluid should be checked and
refilled as needed. Refer to the
scheduled maintenance guide for
the service interval schedules.
1. Clean the reservoir cap before
removal to prevent dirt or water
from entering the reservoir.
2. Visually inspect the fluid level.
3. If necessary, add brake fluid from
a clean un-opened container until
the level reaches MAX. Do not fill
above this line.
4. Use only brake fluids certified to
meet Ford specification ESA-M6C25±A. Refer toLubricant
specificationsin this chapter. DOT 3 fluid is recommended. However, if
DOT 3 is not available, DOT 4 fluid can be used.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
If you use DOT 5 or any other brake fluid that is not DOT 3 or
DOT 4, you will cause permanent damage to your brakes.
Do not let the reservoir for the master cylinder run dry, this may
cause the brakes to fail.
MAX
Maintenance and Specifications
215

TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the outside temperatures are
above 10ÉC (50ÉF).
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
Maintenance and Specifications
216

MOTORCRAFT PART NUMBERS
Component 4.6L DOHC V8 engine
Engine air filter element FA-1615
Cabin Air filter element FP-5
Fuel filter FG-800A
Battery BXT-65-750
Oil filter FL-820-S
PCV valve EV-111
Spark plugs* AWSF-32E
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium
Motor OilAll 5.7L (6.0 quarts)
Engine
coolant
1Motorcraft
Premium
Engine Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)All 15.0L (15.8
quarts)
Brake fluid
2Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
2
All Fill to line on
reservoir
Maintenance and Specifications
224

Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONt
AT FAll Fill to line on
reservoir
Fuel tank N/A All 75.7L (20.0
gallons)
Automatic
transaxle
3Motorcraft
MERCONtV
AT FAll 13.0L (13.7
quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 3.4L (3.6 quarts)
1Add the coolant type originally equipped in your vehicle.
2Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
3Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
225

LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Hinges, latches,
stricker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Automatic
transaxle
(4F50N)Motorcraft
MERCONtV
AT FXT-5-QM
MERCONtV
Engine oil Motorcraft SAE
5W20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsMotorcraft CV
Joint Grease
(High Temp.)XG-2 ESP-M1C207-A
Engine coolant Motorcraft
Premium Engine
Coolant (green
colored)VC-4±A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-M97B5
1±A1
Maintenance and Specifications
226

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
ENGINE DATA
Engine 4.6L DOHC V8 engine
Cubic inches 281
Recommended fuel 91 octane
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system Coil on plug
Compression ratio 9.8:1
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 5 294.7 (208.4)
(2) Overall width 1 870.3 (73.6)
(3) Overall height 1 421.9 (55.9)
(4) Wheelbase 2 769.8 (109.0)
(5) Track - Front 1 600.2 (63.0)
(5) Track - Rear 1 562.1 (61.5)
Maintenance and Specifications
227

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
Maintenance and Specifications
230

A
Accessory delay ..........................58
Air bag supplemental restraint
system ................................117, 122
and child safety seats ............119
description ......................117, 122
disposal ....................................125
driver air bag ..................120, 123
indicator light ...........12, 121, 124
operation .........................120, 123
passenger air bag ...........120, 123
side air bag ..............................122
Air cleaner filter .......................224
Air conditioning ..........................33
Air filter, cabin ............................39
Air suspension ...........................142
description ..............................142
Antifreeze (see Engine
coolant) .....................................199
Anti-lock brake system (see
Brakes) ..............................138±139
Anti-theft system ......................101
arming the system ..................101
disarming a triggered
system .....................................102
Automatic transaxle .................143
driving with .............................145
fluid, adding ............................216
fluid, checking ........................216
fluid, refill capacities ..............224
fluid, specification ..................227
Auxiliary power point ...........55±56
Axle
lubricant specifications ..........226B
Battery .......................................197
acid, treating emergencies .....197
charging system warning light 12
jumping a disabled battery ....167
maintenance-free ....................197
replacement, specifications ...224
servicing ..................................197
Belt minder ...............................112
Brakes ........................................138
anti-lock ...........................138±139
anti-lock brake system (ABS)
warning light .....................11, 139
brake warning light ..................11
fluid, checking and adding ....215
fluid, refill capacities ..............224
fluid, specifications .........226±227
lubricant specifications ..226±227
shift interlock ..........................143
Break-in period .............................6
C
Capacities for refilling fluids ....224
CD changer .................................28
Certification Label ....................229
Child safety restraints ..............125
child safety belts ....................125
Child safety seats ......................126
attaching with tether straps ..130
in front seat ............................128
in rear seat ..............................128
Cleaning your vehicle
engine compartment ..............186
exterior ....................................189
instrument cluster lens ..........188
instrument panel ....................187
interior .....................................188
Index
234