wheel LINCOLN ZEPHYR 2006 Workshop Manual

INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then with a clean, dry
cloth, or use Motorcraft Dash & Vinyl Cleaner (ZC-38-A).
• Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the airbag system.
• Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR TRIM
• Clean the interior trim areas with a damp cloth, then with a clean, dry
cloth; you may also use Motorcraft Dash & Vinyl Cleaner (ZC-38-A).
• Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats, safety belts and seats equipped with side
airbags:
• Remove dust and loose dirt with a vacuum cleaner.
• Remove light stains and soil with Motorcraft Professional Strength
Carpet & Upholstery Cleaner (ZC-54).
• If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
• If a ring forms on the fabric after spot cleaning, clean the entire area
immediately (but do not oversaturate) or the ring will set.
• Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
Do not use cleaning solvents, bleach or dye on the vehicle’s
safety belts, as these actions may weaken the belt webbing.
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Motorcraft Custom Vinyl Protectant (U.S. only) (ZC-40-A)
Motorcraft Dash and Vinyl Cleaner (ZC-38–A)
Motorcraft Deluxe Leather and Vinyl Cleaner (U.S. only) (ZC-11–A)
Motorcraft Detail Wash (ZC-3–A)
Motorcraft Dusting Cloth (ZC-24)
Motorcraft Engine Shampoo and Degreaser (U.S. only) (ZC-20)
Motorcraft Engine Shampoo (Canada only) (CXC-66-A)
Motorcraft One Step Wash and Wax Concentrate (ZC-6-A)
Motorcraft Paint Sealant (ZC-45)
Motorcraft Premium Car Wash Concentrate (U.S. only) (ZC-17-B)
Motorcraft Premium Glass Cleaner (Canada only) (CXC-100)
Motorcraft Premium Liquid Wax (ZC-53-A)
Motorcraft Premium Windshield Washer Concentrate (ZC-32–A)
Motorcraft Professional Strength Carpet & Upholstery Cleaner (ZC-54)
Motorcraft Spot and Stain Remover (U.S. only) (ZC-14)
Motorcraft Tire Clean and Shine (ZC-28)
Motorcraft Triple Clean (U.S. only) (ZC-13)
Motorcraft Ultra-Clear Spray Glass Cleaner (ZC-23)
Motorcraft Vinyl Cleaner (Canada only) (CXC-93)
Motorcraft Vinyl Conditioner (Canada only) (CXC-94)
Motorcraft Wheel and Tire Cleaner (ZC-37–A)
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SERVICE RECOMMENDATIONS
To help you service your vehicle we provide scheduled maintenance
information which makes tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check your Warranty
Guide/Owner Information Guide to find out which parts and services
are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
• Do not work on a hot engine.
• Make sure that nothing gets caught in moving parts.
• Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
• Keep all open flames and other lit material away from the battery and
all fuel related parts.
Working with the engine off
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
Working with the engine on
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
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• Revving the engine before turning it off may reduce fuel economy.
• Using the air conditioner or defroster may reduce fuel economy.
• You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
• Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
• Resting your foot on the brake pedal while driving may reduce fuel
economy.
• Combine errands and minimize stop-and-go driving.
Maintenance
• Keep tires properly inflated and use only recommended size.
• Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
• Use recommended engine oil. Refer to Lubricant specifications in
this chapter.
• Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in scheduled maintenance information.
Conditions
• Heavily loading a vehicle may reduce fuel economy at any speed.
• Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
• Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
• Using fuel blended with alcohol may lower fuel economy.
• Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
• Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
• Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
• Close windows for high speed driving.
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Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If the
indicator is on, refer to the
description in the Warning lights and chimes section of the
Instrument Cluster chapter. Your vehicle may not pass the I/M test with
the
indicator on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
• First, at least 10 minutes of driving on an expressway or highway.
• Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Refer to the scheduled maintenance information for the service
interval schedules. If adding fluid is necessary, use only MERCON
AT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
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ENGINE DATA
Engine 3.0L-DOHC V6 engine
Displacement 182 cubic inches
Required fuel 87 octane
Firing order 1–4–2–5–3–6
Spark plug gap (0.052–0.056 inch) 1.32–1.42 mm
Ignition system Coil on plug
Compression ratio 10.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Inches (mm)
(1) Overall length 190.5 (4839)
(2) Overall width 72.2 (1835)
(3) Overall height 55.9 (1419)
(4) Wheelbase 107.3 (2727)
(5) Track - Front 61.6 (1565)
(5) Track - Rear 61.3 (1558)
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GENUINE LINCOLN ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Lincoln Accessories are available for your
vehicle through your local Lincoln or Ford of Canada dealer. These
quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Lincoln’s
rigorous engineering and safety specifications. Ford Motor Company will
repair or replace any properly dealer-installed Genuine Lincoln
Accessories found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessories. The accessories will be warranted
for whichever provides you the greatest benefit:
• 12 months or 12,000 miles (20,000 km) (whichever occurs first), or
• the remainder of your new vehicle limited warranty.
This means that Genuine Lincoln Accessories purchased along with your
new vehicle and installed by a dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 4 years or 50,000 miles (80,000
km) (whichever occurs first). Contact your dealer for details and a copy
of the warranty.
Not all accessories are available for all models.
Following is a list of several Genuine Lincoln Accessories. Not all
accessories are available for all models. To find out what accessories are
available for your vehicle, please contact your dealer or visit our online
store at: www.lincolnaccessories.com.
Exterior style
Bug shields
Deflectors
Front end covers
Splash guards
Wheels
Interior style
Electrochromatic compass/temperature interior mirrors
Floor mats
Scuff plates
Lifestyle
Cargo organization and management
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Peace of mind
Airbag anti-theft locks
First aid and safety kits
Full vehicle covers
Engine block heaters
Keyless entry keypad
Mobile-Ease  hands free communication system
Remote start
Vehicle security systems
Wheel locks
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
• When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your authorized dealer for
specific weight information.
• The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems — such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
• Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use.
• To avoid interference with other vehicle functions, such as anti-lock
braking systems, amateur radio users who install radios and antennas
onto their vehicle should not locate the Amateur Radio Antennas in
the area of the driver’s side hood.
• Electrical or electronic accessories or components that are added to
the vehicle by the authorized dealer or the owner may adversely affect
battery performance and durability.
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A
Accessory delay ..........................52
Air cleaner filter ...............239–240
Air conditioning ....................22, 24
Airbag supplemental restraint
system ........................116, 125, 128
and child safety seats ............118
description ..............116, 125, 128
disposal ....................................131
driver airbag ............118, 126, 129
indicator light .........125, 127, 130
operation .................118, 126, 129
passenger airbag .....118, 126, 129
side airbag ...............................125
Antifreeze
(see Engine coolant) ................220
Anti-lock brake system
(see Brakes) ......................168–169
Anti-theft system ..................89, 93
arming the system ....................93
disarming a triggered system ..94
Automatic transaxle
fluid, adding ............................237
fluid, checking ........................237
Automatic transmission
driving an automatic
overdrive .................................173
fluid, refill capacities ..............241
fluid, specification ..................244
Axle
lubricant specifications ..242, 244
B
Battery .......................................218
acid, treating emergencies .....218
jumping a disabled battery ....190
maintenance-free ....................218 replacement, specifications ...240
servicing ..................................218
BeltMinder
...............................111
Brakes ........................................168
anti-lock ...........................168–169
anti-lock brake system (ABS)
warning light ...........................168
fluid, checking and adding ....237
fluid, refill capacities ..............241
fluid, specifications .........242, 244
lubricant specifications ..242, 244
parking ....................................169
shift interlock ..........................171
Break-in period .............................5
Bulbs ............................................34
C
Capacities for refilling fluids ....241
Cell phone use ..............................7
Changing a tire .........................184
Child safety restraints ..............132
child safety belts ....................132
Child safety seats ......................135
attaching with tether straps ..139
in front seat ............................136
in rear seat ..............................136
Cleaning your vehicle
engine compartment ..............205
instrument panel ....................207
interior .....................................207
interior trim ............................207
plastic parts ............................206
washing ....................................203
waxing .....................................204
wheels ......................................204
wiper blades ............................206
Climate control (see Air
conditioning or Heating) ......22, 24
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Safety defects, reporting ..........202
Safety restraints ........102, 106–110
BeltMinder
............................111
extension assembly ................115
for adults .........................107–109
for children .....................131–132
Occupant Classification
Sensor ......................................104
safety belt maintenance .........115
warning light and chime ........110
Safety seats for children ..........135
Safety Compliance
Certification Label ....................246
Seat belts
(see Safety restraints) .............102
Seats ............................................95
child safety seats ....................135
climate control ..........................99
front seats .................................95
heated ........................................22
memory seat .......................80, 98
SecuriLock passive anti-theft
system ..........................................89
Servicing your vehicle ..............210
Side air curtain .........................128
Spark plugs, specifications ......240,
244
Specification chart,
lubricants ...........................242, 244
Speed control ..............................53
Starting your vehicle ........164–166
jump starting ..........................190
Steering
speed sensitive .......................171
Steering wheel
controls ......................................56
tilting .........................................47 T
Tilt steering wheel ......................47
Tires ...........................143–144, 184
alignment ................................150
care ..........................................147
changing ..........................184, 186
checking the pressure ............147
inflating ...................................145
label .........................................156
replacing ..................................149
rotating ....................................151
safety practices .......................149
sidewall information ...............152
snow tires and chains ............157
spare tire .................................184
terminology .............................144
tire grades ...............................144
treadwear ........................143, 148
Towing .......................................162
recreational towing .................162
trailer towing ..........................162
wrecker ....................................195
Traction control ........................170
Transaxle
fluid, checking and adding
(automatic) .............................237
Transmission .............................171
brake-shift interlock (BSI) ....171
fluid, refill capacities ..............241
lubricant specifications ..242, 244
Trunk ...........................................76
remote release ....................71, 80
Turn signal ..................................33
V
Vehicle dimensions ...................244
Vehicle Identification Number
(VIN) ..........................................247
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