steering MAZDA 323 1992 Suplement Owner's Manual

‘T 1 SPECIAL TOOLS
STEERING
rONT AND REAR AXLES (CUNT’D)
3 FO27 005
ttachment @62
9 F027 009
ttachment
68 and $77
9 Vool 795
staller. ort seal
9 BOO1 795
xtafter, oil seal 3 HO02 671
dapter
bwer steer1
9 8032 3ti
lemover ,
rearing & oI
Power steer
19 B032 3’
‘m3ctor trc
d seal
--
3 B032 3t
older, pot
leering pu
‘ower stt:c
--
9 8032 3
Votector ,
her bw
--
$9 8032 :
Mench, r
[Power stl
-- TOOL NUMBER
& DESCRIPTION PRiORlTY
ILLUSTRATION
49 HO34 201
Support blczk
49 HO27 002
Remover, bearing
49 F026 103
Puller, wheel hub
49 F026 102
Installer, bearing A
fEERING
I’OdL NUMBER
L DESCRIPTION PRIORITY ILLUSTRATION
PRIORITY ) ILLUSTRATION TOOL NUMBER
& DESCRlPTtON
49 GO33 108 19 0180 510B
Utachment
Ireload B
Adapter, caster
camber gauge A
19 8032
adapter
,Power 31
--
49 GO32
House
power 5 49 HO32 301 $9 0118 850C
Uler, ball joint
I A Wrench
(Power steering)
49 1232 670A
Gauge set,
power steering 49 1243 785
installer.
dust boot A

SPECIAL TOOLS ST
STEERING (CONT’D)
PRIORITY TOOL NUMBER
et QESCRlPTlUN ILLUSTRATION
19 HO02 671
4dapter
Power steering) A
(Power steering)
(Power steering)
49 6032 3t2
(Power steering)
49 6032 323
Remover body,
rod seal
49 8032 316
Support block,
PM
(Power steering)
49 B032..327
Wrench,
outer box
49 9032 315
Installer, oil seal A
(Power steering)
0
19 8032 317
qemover ,
Dearing & oil seal
:Power steermg) B
49 8032 324
Protector body,
rod seal A
49 8032 305
Holder, power
steering pump
(Power steermg) A
49 8032 326
Protector,
outer box A
49 8032 306
Wrench, plug
(Power steermg) A
49 8032 321
Adapter
(Power steering) A
A
n
49 GO32 317
House (Power steering)
ST-7

ST SPECIAL TOOLS --
BRAKIN
STEERING (CONT’D)
--
TOOL fi
h DESC
--
19 1285
Wer,
Qeedle :
--
49 8065
Harness;
--
49 cw:
Setting
retainer
--
49 804
Socke: PRIORITY / ILLUSTRATJUN TOOL NUMBER
& DEScCRIPTION TOOL NUMBER
& DESCRIPTION PRlORITY
ILLUSTRATION
A
(IlIP
A
0
A
c!iz9 49 B032 310
49 8032 320
0
Wrench
A
(Power steermg)
jq
49 F032 303
Handle
(Power steering)
Protector, pmon seal
(Power steermg)
49 B032 311
Protector,
Jipper seat
(Power steering)
49 8032 325
Guide. rod seal
BRAKING
PRIORITY
ILLUSTRATION TOOL NUMBER
b DESCRlPTlON TOOL NUMSER
& DESCRIPTION PRIORITY
ILLUSTRATION
49 8043 001
Adjust gauge
I A 49 0259 770B
Wrench, flare nut
A
49 0221 60X
Expand tool,
disc brake 49 8043 002
Installer, bearing A
TOOL
& DES
--
49 BC:
Replac
rubber
InstallE
dust 3 49 0208 701A
Atr out tool, boot 49 8043 003
Turning, lock tool A
49 FAt8 602
49 U043 OAO
I
Gauge set,
I A
oil pressure Wrench ,disc
brake piston

GI Reading Wiring Diagrams
System circuit diagram/connector diagram
l These diagrams show the circuits for each system, from the power supply to the ground. The power
supply side is on the upper part of the page, the ground side on the lower part. The diagrams describe
circuits with the ignition switch off. Below is an explanation of the various points in the diagram.
I Indicates operating conditions for switches.
I
The prefix letter indicates the system in which the
:onnector is used.
JB: Joint box connections
X : Common connectors
A : Charging system/starting system
connectors
B : Engine control system connectors
C : Gauge control system connectors
D : Wiper system connectors
E : Lighting system connectors
F : Signal system connectors
G : Air-conditioning system connectors
l-l : Transmission Control sysetm connectors
I : Interior lamp system connectors
J : Audio/radio connectors
K : Power window/power door lock system
connectors
L : Remote control mirror system connectors
M : Sliding sunroof system connectors
N : Power steering/4-wheel steering system
connectors
0 : Anti-lock brake system connectors.
P : Power seat/seat heater system connectors
Q : Auto cruise control system connectors
R : Auto adjusting suspension system
connectors
S : Passive shoulder belt control/Airbag system
connectors
T : Others
Y : Ground connector
4
IGNITION SYSTEM mENGINE CONTROL
A harness ground is represented differently than
a unit ground.
Types of grounds
Harness
Unit Symbol

Reading Wiring Diagrams
Loaic symbols I
ypes of logic symbols Operation Expressing output Simple relay circuits
OR
Input to A or 8 will Low electricai potential (L) at A and B +
produce output at C. no output (L) at C
A
6
D- High electrical potential (H) at A or B +
C output (H) at C
AND Input to A and B will High electrical potential (H) at A and B +
produce output at C. output(H) at C
q---J-c
Low electrical potential (L) at A or B + A
no output (L) at C
B a-00-a C
6
INV No input to A will produce Low electrical potential (L) at A -+
an output at B. no ground (H) B
An input to A will not High electrical potential (H) at A +
A- 6 produce an output at B. grounds (L) B A- 6
PROCESS Simplified representation of complex functions within circuit describes
main function. (Examples)
---
--I- 1 1. Igniters
I
-L-l Signal detector for engine control unit, cooling unit, and tachometer.
Ii- 2. r”~“-‘-‘-““‘~~‘.“’
Sbnsl conwflw :
i...-..--.---......-.~~
Signal converter for turn and hazard flasher unit and igniter unit.
Abbreviations used in this booklet
A
AAS
ABS
ACC
ACCEL
ACV
ADD
AE
AIS
ALL
ALT
EP
ANT
EV
EP
ATX
A/C
AIF
AIR
:AC
B/L
CARB
CCT
CIGAR
COMBI
CON
CONT
CPU
CSD
DEF
DOHC
ECPS Ampere
Autoadjusting Suspension
Antilock Brake System
Accessory
Accelerator
Air Control Valve
Additional
Acoustic Equilibration
Air Injection System
Automatic Load Leveling
Alternator
Amplitude Modulation
Amplifier
Antenna
Autostop
Alr Supply Valve
Automatic transmission
Atmospheric Pressure
Automatic Transaxle
Air Conditioner
Air Fuel
Auto Reverse
Battery
Bypass Air Control Valve
Bilevel
$rr$:,tor
Cigarette
Combination
Conditioner
Control
Central Procassino Unit
&Id-Start Device -
Defroster
Double-Overhead Camshaft
Electronically Controlled Power
Steering ECU
EGI
EGR
ELEC
ELR
ETR
EXH
E
FICB
FM
F/S
F/I
GEN
ET
HI
H/D
I;LUMl
INT
ISC
JB
LCD
LF
k!
z Engine Control Unit
Electronic Gasoline Injection
Exhaust Gas Recirculation
Electrio
Emergency Locking Retractor
Electronic Tuner
Exhaust
Front
Fast-Idle Cam Breaker
Frequency Modulation
Feedback
Fuel lniector
Generator
Heater
High-Energy Ignition
High
Heater/Defroster
Ignition
lllumlnation
Idle-Speed Control
Joint Box
Liquid Crystal Display
Left Front
Left Hand
Low
Left Rear
Low Wave
:I, Motor
Middle
MIL
MIN Malfunction Indicator Lamp
Minute
MIX
Mixture
MPX Multiplex
ZR Manual Transmission
MTX Mechanical Tuning Radio
Manual .Transaxie PRG
PTC
P/S ass
kc
FIF
. . .
RH
RPM
!2EL
SQ
ST
SW
TCV
TEMP
TICS
TR
TWS
V
VENT
VOL
VRIS
W Middle Wave
Normally Closed
Normally Open
Overdrive
Switch Off
Switch On
Power
Pressure Regulator Control
Solenoid Valve
Purge Solenoid Valve
Positive Temperature Coefficient
Heater
Power Steering
;im&k-Start System
Recirculation
Right Front
Right Hand
Revolutions Per Minute
Right Rear
Solenoid
Squares Per Milimeter
Start
Switch
Twin Scroll Turbocharger
Solenoid Valve
Temperature
Triple Induction Control System
Transistor
Total Wiring System
Volt
Ventilation
Volume
Variable Resonance Induction
System
Watt(s)
IO

-” ‘ENGINE CONTROL SYSTEM (3/3)
FRM\IT FOG LIGHT RELAY REAR WINDOW
INsTF%+ffNT CLUSTER BLOWER
SWITCH
(SECTION G1
B/O B/O E/LG B/BA L/Y t
(EM) (EM) (EMI (EM)
I
%P
:;~~~=====~::~~~~=~~=~~
POWER STEERING
PRESSURE SWITCH
8
2-01 ENGINE CONTROL UNIT (EM) El-10 POWER STEERING PRESSURE SWITCH(F)
I” IS 10 ID 1M IK iI IG IE 1C ,A 2Y 2W 2U 25 20 20 2H 2K 21 26 2E
2C 2A
R/B O/L G/B G * -G/Y L G/W * v L/R LG L/O Y R/Y L/W R -G/d-G/F * Y/L P/B 3/LG B/O
BR/ B/L B/G L/Y R/W * L/B O/B W/B W/Y W/R G W/L Y/B G/O W R/B R/L G/R R/Y * x B/BqE/O
1” ,T
IR II’ 1N IL 1.J 1H 1F 10 16 2X 2V 2T 2R 2P 2N 2L 2J 2H 2F 2D 28
1-20 AIRFLOW METER (EM) 81-21 THROTTLE SE%;; 81-22 CLUTCH SWITCH (F) 81-23 NEUTRAL SWITCH (EM)
ii
32

a
l
a
.Sc+wCi!J VALVE(PRC HIGH TEMp)
R THERMOSENSOR
POWER STEERING P
ABS WHEEL
SPEED SENSOR Rk
OXYGEN &OR
RUNNlNG LIGHT RELAY No.2
RUNNINGLIGMR
PavERDooR
HEADLIGHT RELAY
ENGINE CONTROL UNIT
STOPUGHT SWITCH
HORN RELAY SEAT WARMER RELAY

PARTS INDEX
PARTS NAME PAGE
PARTS NAME PAGE
I KNOCK CONTROL UNIT...................30
KNOCK SENSOR.........................30 .82
.82
.82
.82
.82
.32
.26
.72
a LICENSE PLATE LIGHT...............48.5 0
B MAIN RELAY(FUEL INJ)
............... ..2 8
1 NEUTRAL SWITCH.......................3 2
$3 OIL PRESSURE SWITCH..................3 8
OXYGEN SENSOR........................2 8
J PANEL LIGHT CONTROL..................7 0
PARKING BRAKE SWITCH.................3 8
POSITION LIGHT....................44,5 0
POWER DDOR LOCK SWITCH...............7 6
POWER DDOR LOCK TIMER UNIT...........7 6
POWER DOOR LOCK ACTUATOR.............7 6
POWER OUTSIDE MIRROR MOTOR...........7 0
POWER OUTSIDE MIRROR SWITCH..........7 8
POWER STEERING PRESSURE SWITCH.......3 2
POWER WINDOW MAIN SWITCH.............7 4
POWER WINDOW MOTOR...................7 4
e
1 BACK-UP LIGHT SWITCH.................60
BACK-UP LIGHT....
BLOWER MOTOR.....:::::::::::::::::::’
.E
BLOWER SWITCH........................62
BRAKE FLUID SWITCH...................38
POWER WINDOW SWITCH..................74
J D REAR FOG LIGHT RELAY.
REAR FOG LIGHT SWITCH
REAR FOG LIGHT.......
REAR SPEAKER......... ................
................ zz
................
52
................
................ E
................ 42
............... .
..: 2
.Riik+‘::::::::..6 4
SWITCH.........6 4
................
................ :z
................ 62
............. 44, 48
I CIGARETTE LIGHTER..
CIRCUIT OPENING REL
CLUTCH SWITCH...
COMBINATION SWITCH:
CONDENSER.......
COOLING FAN MOTOR::
COOLING FAN RELAY..
COURTESY LAMP.....,
CPU................ . .64
/ii’::::::::::::::..2 8
..................
... 44, 46, 48, 50, 52, %
..................
.................. 2:
..................
.................. 2:
............... 42, 66
B DIAGNOSIS CONNECTOR.....
DIGITAL CLOCK...........
n-rnnc ............
............ E
............
............ %
............
............ ZE
TURN LIGHT....
WASHER MOTOR.. REAR
REAR
REAR
REAR
REAR
REAR
REAR
REAR
-ih .ER
-ER
RESISTOR ASSEMBLY..
RUNNING LIGHT RELAY
il SEAT WARMER...........
SEAT WARMER REALY.....
SEAT WARMER SWITCH....
SHORT CONNECTOR.......
SLIDING SUNROOF MOTOR.
SLIDING SUNROOF RELAY.
SLIDING SUNROOF SWITCH
SLIDING SUNROOF.......
SOLENOID RESISTOR.....
SOLENOID VALVES
PRC HIGH TEMP........
PRC LOW TEMP.........
PURGE CONTROL........
WASTEGATE............
SPEED SENSOR..........
SPOT LAMP.............
STARTER...............
STOPLIGHT CHECKER..... ........
........
........
........
........
........
........
........
........ ....... 84
.......
....... ::
.......
.... 66.2
.......
.... 66, Ei
.......
....... ........
........
........
........
........
........
........
........
........
........
.
. . . . . . z:
. . .
. . . . zoo
. 1 .
. . . . E
. . . .
56, ::
. . 56, 58
. . 56, 58
“J.“LJL................. DISTRIBUTOR ............
DOOR SPEAKER ........... .
DOOR SWITCH........: .... 8
3 ENGINE CONTROL UNIT............ ,28, 30. 32
3 FLASHER UNIT...
FRONT FOG LIGHT
FRONT FOG LIGHT
FRONT FOG LIGHT
FRONT SIDE TURN
FRONT TURN LIGH
FUEL METER.....
FUEL PUMP REALY
FUEL PUMP UNIT.
FUEL PUMP......
-. -- ............
............ 22 .
. . RiiA‘i 1
SWITCH
i&ii 1 ............ 52
............ .
............ 22
.....................
..................... %
.....................
..................... %
..................... 28 -
tust ....................
B
G SENSOR ................
13 HAZARD SWITCH............
HEADLIGHT CLEANER MOTOR..
HEADLIGHT CLEANER SWITCH.
HEADLIGHT LEVELING ACTUAT
HEADLIGHT LEVELING SWITCH
HEADLIGHT RELAY..........
ENI- IGHT. . . . . .
HORN RELAY...............
HORN SWITCH.............. ...
40, 46, 52, 64
: ........... 82
............ 54
........... .
..: ii
&::::::::..4 6
HORN..................I 1
HYDRAULIC UNIT ..........
01 IC REGURATOR ............
IG KEY CYLINDER LAMP ....
IGNITER .................
IGNITION COIL ...........
ILLUMINATION LAMP .......
AUDIO SYSTEM ...........
BLOWER SWITCH .......... ............
46
............ 44
......... 44, 46
............
............ E
............
............ E
...........
........... 2:
...........
........... 2
...........
........... 5:
...........
........... 5:
...........
........... 5::
...........
........... 5:
..........
.%
;ci:::::::.;;
........... CIGARETTE LIGHTER: ;.I:;::
FRONT FOG LIGHT SWITCH...
HAZARD SWITCH...........
HEADLIGHT CLEANER SWITCH:
HEADLIGHT LEVELING SWITCH
INSTRUMENT CLUSTER.......
REAR FOG LIGHT SWITCH....
REAR WINDOW DEFROSTER SW1
SEAT WARMER SWITCH.......
INDICATOR LAMP...........
...........
........... 33:: ...........
30 STOPLIGHT SWITCH ......
STOPLIGHT .............
0 TAChOMETER...........................3 8
TAILLIGHT.........................48,5 0
TEMP METER...........................3 8
THROTTLE SENSOR......................3 2
TRANSFER PUMP........................2 8
TRUNK COMPARTMENT LAMP SWITCH........6 8
TRUNK COMPARTMENT LAMP...............6 8
TURN SWITCH..........................5 4
q WARNING LAMP.........................3 8
WASHER LEVEL SENSOR..................3 8
WATER THERMOSENSOR................30,3 8
WATER THERMOSWITCH................... 6
WINDSHIELD WASHER MOTOR..............4 0
WINDSHIELD WASHER SWITCH.............4 0
WINDSHIELD WIPER MOTOR...............4 0
WINDSHIELD WIPER SWITCH..............4 0 INJECTOR..........:;.:::::
INJECTOR RESISTOR .........
INSTRUMENT CLUSTER .....
INTERIOR LAMP..........:::
ISC VALVE .................
. . . . . , . . . . .
. . . . . . . . . . . iz:
,..........
30