relay MAZDA 6 2002 Suplement User Guide

F1–40
CONTROL SYSTEM
2TCoil*
9 (Immobilizer
system)CoilBecause this terminal is for communication,
good/no good judgment by terminal voltage
is not possible.•Inspect coil
•Inspect related
harness
—*
10————
2U CAN (+)Instrument cluster,
ABS HU/CM,
ABS/TCS HU/CM,
DSC HU/CM,
TCM*
12
Because this terminal is for CAN, good/no
good judgment by terminal voltage is not
possible.•Inspect related
harness
2V—— — ——
2WSecurity light
control*
9Instrument cluster
(Security light)Security light illuminate—
•Inspect related
harness
Others Below 1.0
—*
10————
2X Main relay control Main relayIgnition switch OFF B+•Inspect main relay
•Inspect related
harness Ignition switch ON Below 1.0
2Y B+ Main relayIgnition switch OFF Below 1.0•Inspect battery
•Inspect related
harness Ignition switch ON B+
2ZBack-up power
supplyBattery (positive
terminal)Under any condition B+•Inspect battery
•Inspect related
harness
2AA—— — ——
2AB GND GND Under any condition Below 1.0•Inspect related
harness
2AC GND GND Under any condition Below 1.0•Inspect related
harness
2AD—— — ——
3A—— — ——
3B—— — ——
3CVehicle speed*
3VSS•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect VSS
•Inspect related
harness
—*
13————
3DATF temperature*
11TFT sensorIgnition switch
ONTFT 20 °C
{68 °F}Approx.
3.3
•Inspect TFT sensor
•Inspect related
harness TFT 40 °C
{104 °F}Approx.
2.4
TFT 60 °C
{140 °F}Approx.
1.5
—*
14————
3E—— — ——
3F—— — ——
3GInput/turbine speed
sensor (+)*
11Input/turbine
speed sensor•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect input/turbine
speed sensor
•Inspect related
harness
—*
14————
3H—— — ——
3I—— — ——
3JInput/turbine speed
sensor (–)*
11Input/turbine
speed sensor•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect input/turbine
speed sensor
•Inspect related
harness
—*
14———— Terminal Signal Connected to Test conditionVoltage
(V)Action

F1–42
CONTROL SYSTEM
4B Cooling fan control Cooling fan relay IdlingECT below 100
°C {212 °F}B+•Inspect cooling fan
relay
•Inspect related
harness A/C operating Below 1.0
4CVAD control*
5VAD control
solenoid valveIgnition switch
ONEngine speed
below 5,800
rpmB+
•Inspect VAD control
solenoid valve
•Inspect related
harness Engine speed
above 5,800
rpmBelow 1.0
—*
7————
4DHO2S (Rear) heater
controlHO2S (Rear)
heaterIgnition switch
ONEngine speed
below 4,000
rpmB+
•Inspect HO2S (Front)
heater.
•Inspect related
harness Engine speed
above 4,000
rpmBelow 1.0
4EEGR valve #1 coil
controlEGR valve
(terminal E)Ignition switch ON Below 1.0•Inspect EGR valve
•Inspect related
harness Idle Below 1.0
4F Cooling fan control Cooling fan relay IdlingECT below 100
°C {212 °F}B+
•Inspect cooling fan
relay
•Inspect related
harness A/C operating
and refrigerant
pressure switch
(middle) ONBelow 1.0
4G IAC (+) IAC valve•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect IAC valve
•Inspect related
harness
4HEGR valve #2 coil
controlEGR valve
(terminal A)Ignition switch ON B+•Inspect EGR valve
•Inspect related
harness Idle B+
4I Starter relay controlStarter relay
(MTX)
TR switch (ATX)Under any condition Below 1.0•Perform “On-Board
Diagnostic Test”
•Inspect related
harness
4J IAC (–)IAC valve•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect IAC valve
•Inspect related
harness
4KEGR valve #3 coil
controlEGR valve
(terminal B)Ignition switch ON B+•Inspect EGR valve
•Inspect related
harness Idle B+
4L Cooling fan control Cooling fan relay IdlingECT below 100
°C {212 °F}B+•Inspect cooling fan
relay
•Inspect related
harness A/C operating Below 1.0
4MOCV control*
5OCV•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect OCV valve
•Inspect related
harness
—*
7————
4NEGR valve #4 coil
controlEGR valve
(terminal F)Ignition switch ON Below 1.0•Inspect EGR valve
•Inspect related
harness Idle Below 1.0
4O A/C A/C relayA/C operating Below 1.0•Inspect A/C relay
•Inspect related
harness A/C not operating B+
4PFuel pump
control*
10Fuel pump relayIgnition switch ON B+•Inspect fuel pump
relay
•Inspect related
harness Cranking Below 1.0
Idle Below 1.0
—*
9———— Terminal Signal Connected to Test conditionVoltage
(V)Action

CONTROL SYSTEM
F1–43
F1
*1: Calculated value; differs from terminal voltage
*2: MTX models
*3: ATX models
*4: LF engine models
*5: L3 engine models
4QFuel pump control*
9Fuel pump relayIgnition switch ON B+•Inspect fuel pump
relay
•Inspect related
harness Cranking Below 1.0
Idle Below 1.0
—*
10————
4RVIC control*
5VIC control
solenoid valveEngine speed: above 4,500 rpm B+•Inspect VIC solenoid
valve
•Inspect related
harness Engine speed: below 4,500 rpm Below 1.0
—*
7————
4S—— — ——
4TVariable tumble
controlVariable tumble
control solenoid
valveECT above 63 °C { 145 °F} while
idling.B+•Inspect variable
tumble control
solenoid valve
•Inspect related
harness ECT below 63 °C {145 °F} and
engine speed below 3,750 rpmBelow 1.0
4U Purge controlPurge solenoid
valve•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect purge
solenoid valve
•Inspect related
harness
4VB+*
3Main relayIgnition switch OFF Below 1.0•Inspect battery
•Inspect related
harness Ignition switch ON B+
—— — ——
4W Fuel injection (#2) Fuel injector No.2•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect fuel injector
No.2
•Inspect related
harness
4X GND GND Under any condition Below 1.0•Inspect related
harness
4YShift solenoid C
control*
11Shift solenoid C•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect shift solenoid
C
•Inspect related
harness
—*
14————
4Z Fuel injection (#1) Fuel injector No.1•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect fuel injector
No.1
•Inspect related
harness
4AA Fuel injection (#4) Fuel injector No.4•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect fuel injector
No.4
•Inspect related
harness
4ABShift solenoid A
control*
11Shift solenoid A•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect shift solenoid
A
•Inspect related
harness
—*
14————
4ACShift solenoid B
control*
11Shift solenoid B•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect shift solenoid
B
•Inspect related
harness
—*
14————
4AD Fuel injection (#3) Fuel injector No.3•Inspect using the wave profile.
(See F1–44 Inspection Using An
Oscilloscope (Reference).)•Inspect fuel injector
No.3
•Inspect related
harness Terminal Signal Connected to Test conditionVoltage
(V)Action

ON-BOARD DIAGNOSTIC
F1–51
F1
P0112 IAT circuit low input ON 1 CCM×
P0113 IAT circuit high input ON 1 CCM×
P0117 ECT circuit low input ON 1 CCM×
P0118 ECT circuit high input ON 1 CCM×
P0121 TP stuck closed ON 2 CCM×
P0122 TP circuit low input ON 1 CCM×
P0123 TP circuit high input ON 1 CCM×
P0125 Excessive time to enter closed loop fuel control ON 2 CCM×
P0131 Front HO2S no inversion (stuck low) ON 2 CCM×
P0132 Front HO2S no inversion (stuck high) ON 2 CCM×
P0133 Front HO2S circuit malfunction ON 2O
2 sensor
×
P0134 Front HO2S circuit no activity detected ON 2 CCM×
P0138 Rear HO2S circuit high input ON 2 CCM×
P0140 Rear HO2S circuit no activity detected ON 2 CCM×
P0171 Fuel trim system too lean ON 2 Fuel×
P0172 Fuel trim system too rich ON 2 Fuel×
P0300 Random misfire detected Flash / ON 1 or 2 Misfire×
P0301 Cylinder No.1 misfire detected Flash / ON 1 or 2 Misfire×
P0302 Cylinder No.2 misfire detected Flash / ON 1 or 2 Misfire×
P0303 Cylinder No.3 misfire detected Flash / ON 1 or 2 Misfire×
P0304 Cylinder No.4 misfire detected Flash / ON 1 or 2 Misfire×
P0327 Knock sensor circuit low input ON 1 CCM×
P0328 Knock sensor circuit high input ON 1 CCM×
P0335 CKP sensor circuit malfunction ON 1 CCM×
P0340 CMP sensor circuit malfunction ON 1 CCM×
P0403 EGR valve motor coils open or short ON 2 CCM×
P0420 Catalyst system efficiency below threshold ON 2 Catalyst×
P0443Evaporative emission control system purge control
valve circuit malfunctionON 2 CCM×
P0480 Fan relay control circuit malfunction OFF 2 Other×
P0500 Vehicle speed sensor (VSS) circuit malfunction ON 2 CCM×
P0505 Idle control system malfunction OFF—Other—
P0506 Idle control system RPM lower than expected ON 2 CCM×
P0507 Idle control system RPM higher than expected ON 2 CCM×
P0511 Idle control system circuit malfunction ON 1 CCM×
P0550 PSP switch circuit malfunction ON 2 CCM×
P0602 PCM programming error ON 1 CCM×
P0610 Control module vehicle options error ON 1 CCM×
P0661 VIS control circuit low input OFF 2 Other×
P0662 VIS control circuit high input OFF 2 Other×
P0703 Brake switch input malfunction ON 2 CCM×
P0704 Clutch switch input malfunction ON 2 CCM×
P0850 Neutral switch input malfunction ON 2 CCM×
P1410 Variable air duct valve circuit malfunction OFF 2 Other×
P1562 PCM +BB voltage low ON 1 CCM×
P2006 Variable tumble control shutter valve stuck closed ON 2 CCM×
P2009 Variable tumble control solenoid circuit low input ON 2 CCM×
P2010 Variable tumble control solenoid circuit high input ON 2 CCM×
P2228 BARO sensor circuit low input ON 1 CCM×
P2229 BARO sensor circuit high input ON 1 CCM×
P2502 Generator output voltage signal no electricity OFF 1 Other—
P2503 Battery overcharge OFF 1 Other—
P2504 Generator terminal B circuit open OFF 1 Other—
U0073 CAN bus off OFF 1 Other— DTC No. Condition MIL DC Monitor itemMemory
function

ON-BOARD DIAGNOSTIC
F1–55
F1
P0133 Front HO2S circuit malfunction ON 2O2 sensor
×—
P0134Front HO2S circuit no activity
detectedON 2 CCM×—
P0138 Rear HO2S circuit high input ON 2 CCM×—
P0140Rear HO2S circuit no activity
detectedON 2 CCM×—
P0171 Fuel trim system too lean ON 2 Fuel×—
P0172 Fuel trim system too rich ON 2 Fuel×—
P0300 Random misfire detected Flash / ON 1 or 2 Misfire×—
P0301 Cylinder No.1 misfire detected Flash / ON 1 or 2 Misfire×—
P0302 Cylinder No.2 misfire detected Flash / ON 1 or 2 Misfire×—
P0303 Cylinder No.3 misfire detected Flash / ON 1 or 2 Misfire×—
P0304 Cylinder No.4 misfire detected Flash / ON 1 or 2 Misfire×—
P0327 Knock sensor circuit low input ON 1 CCM×—
P0328 Knock sensor circuit high input ON 1 CCM×—
P0335 CKP sensor circuit malfunction ON 1 CCM×—
P0340 CMP sensor circuit malfunction ON 1 CCM×—
P0403EGR valve motor coils open or
shortON 2 CCM×—
P0420Catalyst system efficiency
below thresholdON 2 Catalyst×—
P0443Evaporative emission control
system purge control valve
circuit malfunctionON 2 CCM×—
P0480Fan relay control circuit
malfunctionOFF 2 Other×—
P0500Vehicle speed sensor (VSS)
circuit malfunction (MTX)ON 2 CCM×—
P0505 Idle control system malfunction OFF—Other——
P0506Idle control system RPM lower
than expectedON 2 CCM×—
P0507Idle control system RPM higher
than expectedON 2 CCM×—
P0511Idle control system circuit
malfunctionON 1 CCM×—
P0550 PSP switch circuit malfunction ON 2 CCM×—
P0602 PCM programming error ON 1 CCM×—
P0610Control module vehicle options
errorON 1 CCM×—
P0661 VIS control circuit low input OFF 2 Other×—
P0662 VIS control circuit high input OFF 2 Other×—
P0703 Brake switch input malfunction ON 2 CCM×—
P0704 Clutch switch input malfunction ON 2 CCM×—
P0850 Neutral switch input malfunction ON 2 CCM×—
P1410Variable air duct valve circuit
malfunctionOFF 2 Other×—
P1562 PCM +BB voltage low ON 1 CCM×—
P2006Variable tumble control system
shutter valve stuck closedON 2 CCM×—
P2009Variable tumble control solenoid
valve circuit low inputON 2 CCM×—
P2010Variable tumble control solenoid
valve circuit high inputON 2 CCM×—
P2228 BARO sensor circuit low input ON 1 CCM×—
P2229 BARO sensor circuit high input ON 1 CCM×—
P2502Generator output voltage signal
no electricityOFF 1 Other——
P2503 Battery overcharge OFF 1 Other—— DTC No. Condition MIL DC Monitor itemMemory
functionPage

F1–60
TROUBLESHOOTING
X: Applicable
Possible factor
Troubleshooting item
Injectors malfunction (Leakage or clogging, inope-rative
Fuel leakage from fuel system (including insulator,
injector O-ring)
Fuel filters restriction or clogging
CMP sensor is damaged. (e.g. open or short circuit)
Camshaft is damaged.
Improper air/fuel mixture ratio control
Exhaust system restriction or clogging
Catalytic converter malfunction
EGR system malfunction (Unleaded gasoline models)
EVAP control system malfunction
PCV valve malfunction
Constant voltage supply circuit malfunction
Main relay malfunction (Mechanically or electrically)
ECT sensor malfunction
TR sensor misadjustment (ATX)
TR sensor malfunction (ATX)
Break switch and related circuit malfunction
Manifold absolute pressure sensor and related circuit
malfunction
HO2S and related circuit malfunction (Unleaded
gasoline models)
Variable resistor misadjustment (Leaded gasoline
models)
Improper electrically controlled 4WD system operation
1 Melting of main or other fuses2 MIL illuminates x x x x x x x3 Will not crankxx4 Hard to start/long crank/erratic start/erratic
crankx xx xxx x
5 Engine stalls. After start/at idle x x x x x x x x x6 Cranks normally but will not start x x x xxxxxx x7 Slow return to idlex8 Engine runs rough/rolling idle xxxxxx xxx x9 Fast idle/runs onx10 Low idle/stalls during deceleration x x x x xEngine stalls/quits.Acceleration/cruisex xxxxx xxxxx xEngine runs rough. Acceleration/cruisex xxxxx xxxxx xMissesAcceleration/cruisex xxxxx xxxxx xBuck/jerk Acceleration/cruise/
decelerationx xxxxx xxxxx x
Hesitation/stumble Acceleration xxxxxx xxxxx x
11
Surges Acceleration/cruise xxxxxx xxxxx x
12 Lack/loss of power Acceleration/cruise x x x x x x x x13 Knocking/pingingAcceleration/cruise x14 Poor fuel economy x x x x x x15 Emission compliancexxxxxxxxx x16 High oil consumption/leakage x17 Cooling system concerns Overheating18 Cooling system concernsRuns cold19 Exhaust smoke x x20 Fuel odor (in engine compartment) x x21 Engine noise22 Vibration concerns (engine)x23 A/C does not work sufficiently.24 A/C is always on or A/C compressor runs
continuously.
25 A/C is not cut off under WOT conditions.26 Exhaust sulfur smell x x27 Constant voltage x x x x x28 Spark plug condition x x x x29 ATX concernsUpshift/downshift/en
gagementSee Section K, TROUBLESHOOTING
A6E39802003

TROUBLESHOOTING
F1–61
F1
End Of Sie
X: Applicable
Possible factor
Troubleshooting itemIAT sensor and related circuit malfunction
Barometric pressure sensor malfunction
Neutral or clutch switch and related circuit
malfunction (MTX)
MAF sensor and related circuit malfunction
Knock sensor and related circuit malfunction
TP sensor and related circuit malfunction
TP sensor misadjustment (including looseness)
P/S pressure switch and related circuit
malfunction
Improper refrigerant charging amount
A/C relay (A/C control signal circuit malfunction
A/C compressor magnetic clutch malfunction
Condenser fan system malfunction
Improper load signal input
Clutch slippage
ATX related parts malfunction
VSS and related circuit malfunction
Improper ATF level
Brake dragging
Loose parts
Improper balance of wheels and tires
Drive line malfunction
Suspension malfunction
PATS operating (if equipped)
1 Melting of main or other fuses2 MIL illuminates x x x x x x x x3 Will not crankx4 Hard to start/long crank/erratic
start/erratic crankx
5 Engine stalls. After start/at idle x x x x6 Cranks normally but will not startx7 Slow return to idle8 Engine runs rough/rolling idle x x x x x x9 Fast idle/runs onx10 Low idle/stalls during deceleration x x x x x xEngine stalls/quits.Acceleration/cruisex x xx xx xxxEngine runs rough. Acceleration/cruisex x xx xx xxxMissesAcceleration/cruisex xx xx xxxBuck/jerk Acceleration/cruise
/decelerationx xx xx xxx
Hesitation/stumble Acceleration x x x x x x x x x
11
Surges Acceleration/cruise x x x x x x x x
12 Lack/loss of power Acceleration/cruise x x x x x x x x13 Knocking/pingingAcceleration/cruise x x x14 Poor fuel economy x x x x x15 Emission compliance x16 High oil consumption/leakage17 Cooling system
concernsOverheating x x x
18 Cooling system
concernsRuns cold x
19 Exhaust smoke20 Fuel odor (in engine compartment)21 Engine noisex22 Vibration concerns (engine)xxxx23 A/C does not work sufficiently. x x x24 A/C is always on or A/C compressorruns continuously.xx25 A/C is not cut off under WOT conditions x x26 Exhaust sulfur smell27 Constant voltage x x x x x x28 Spark plug condition x x29 ATX concernsUpshift/downshift/e
ngagementSee Section K, TROUBLESHOOTING
A6E39802004

F2–4
OUTLINE
CONTROL SYSTEM DIAGRAMA6E400218881204
.
End Of Sie
5
4
3
6
1
2
8
7
910
13
11
12
19
18
17
1516
14
202928
27
25
26
24
2321
22
30
393837
35
3633
31
32
40
34
494847
45
464443
4142
50
54
515253
A
A
BB
A6E40022001
1 Air cleaner
2 Vacuum chamber
3 VBC check valve
4 MAF/IAT sensor
5 VBC solenoid valve
6 Vacuum damper
7 Guide blade actuator
8 Turbocharger
9 Charge air cooler
10 IAT sensor No.2
11 Boost sensor
12 Intake shutter valve actuator
13 Intake shutter solenoid valve (half)
14 Intake shutter solenoid valve (full)
15 EGR solenoid valve (vacuum)
16 EGR solenoid valve (vent)
17 EGR control solenoid valve
18 EGR valve
19 EGR water cooler
20 VSC valve actuator
21 VSC solenoid valve
22 Fuel tank
23 Fuel filter
24 Fuel warmer
25 Supply pump
26 Suction control valve
27 Fuel temperature sensor28 Common rail
29 Fuel pressure sensor
30 Fuel pressure limiter
31 Glow plug
32 Fuel injector
33 ECT sensor
34 Calibration resistor
35 CMP sensor
36 Warm up oxidation catalytic converter
37 Oxidation catalytic converter
38 Silencer
39 Vacuum pump
40 CKP sensor
41 Idle switch
42 Accelerator position sensor
43 Glow plug relay
44 IDM
45 PCM
46 BARO sensor
47 PCM control relay
48 Engine switch
49 Starter (starter signal)
50 Neutral switch
51 Clutch switch
52 A/C switch
53 CAN bus
54 To PCM

F2–6
OUTLINE
.
a
b
c
d
e
f
gCBD
A
CBD
ACBD
ACBD
A
3762
89 11C
BABABABABABABABABA
81 55 29 3 99 72
1017410067 77
h
i
j
k
l
m
n
oA
B
C36
10
A
BCD8831
90
A B CA
BA
B
A B 6135
87 94 93 8
A
B76
E
C
A D
M84
10273 8668
AB
C D
M
M A B
29282725262430
1
393837353633
31
3240
49
48
47454644
4341
42
50
59
58
57
55
5654
60
64
63
61
62
34
51
5253
A6E40022003
1PCM
2DLC-2
3 Water heater unit
4Fuel pump
5 Other unit6IDM
7Battery
8 Engine switch
9 Starter relay
10 Starter

OUTLINE
F2–7
F2
End Of Sie
11 Generator
12 Oil pressure switch
13 Sedimentor switch
14 Instrument cluster
15 Neutral switch
16 Clutch switch
17 Coil
18 Brake switch
19 Brake switch 2
20 Cruise control switch
21 With cruise control system
22 PCM control relay
23 MAF/IAT sensor
24 Calibration resistor No.1
25 Fuel injector No.1
26 Calibration resistor No.2
27 Fuel injector No.2
28 Calibration resistor No.3
29 Fuel injector No.3
30 Calibration resistor No.4
31 Fuel injector No.4
32 CMP sensor
33 CKP sensor
34 EGR solenoid valve (vacuum)
35 EGR solenoid valve (vent)
36 VSC solenoid valve
37 Intake shutter solenoid valve (half)38 Intake shutter solenoid valve (full)
39 VBC solenoid valve
40 EGR control solenoid valve
41 Boost sensor
42 Accelerator position sensor
43 Idle switch
44 Fuel pressure sensor
45 ECT sensor
46 Fuel temperature sensor
47 Suction control valve
48 IAT sensor No.2
49 Cooling fan relay No.2
50 Cooling fan No.1
51 Refrigerant pressure switch (middle)
52 A/C switch
53 A/C amplifier
54 Cooling fan relay No.1
55 Cooling fan No.2
56 A/C relay
57 Refrigerant pressure switch (HI and LO)
58 Magnetic clutch
59 With A/C
60 Glow plug relay
61 Glow plug
62 Vacuum switch
63 Fuel warmer
64 With fuel warmer