engine overheat MAZDA 6 2002 Suplement Owner's Manual

TROUBLESHOOTING
F2–193
F2
Diagnostic Procedure
STEP INSPECTION RESULTS ACTION
1 Is idle speed stable? Yes Go to next step.
No Go to symptom troubleshooting “NO.8 ENGINE RUNS
ROUGH/ROLLING IDLE”.
2 Is engine overheating? Yes Go to symptom troubleshooting “NO.17 COOLING
SYSTEM CONCERNS—OVERHEATING”.
No Go to next step.
3 Perform self-test function using WDS or
equivalent.
Turn engine switch to ON.
Retrieve any DTC.
Is DTC displayed?YesDTC is displayed:
Go to appropriate DTC test.
Communication error message is displayed:
Inspect for following:
•Open circuit between PCM control relay and PCM
terminal 53 or 79
•Open circuit PCM control relay and PCM terminal
69
•PCM control relay stuck open
•Open or poor GND circuit (PCM terminal 65, 85,
103 or 104)
•Poor connection vehicle body GND
NoNo DTC is displayed:
Go to next step.
4 Inspect for following:
•Fuel quality (e.g.: including water
contamination, winter/summer blend)
•Fuel line/fuel filter clogging and/or restriction
•Intake-air system restriction or clogging
•Exhaust system and/or catalyst converter
restriction
•Cooling fan No.1 or cooling fan No.2 seat
Are all items okay?Yes Go to next step.
No Service as necessary.
Repeat Step 4.
5 Does engine run normal after warm-up? Yes Inspect glow system operation.
(See T–19 RELAY INSPECTION)
Replace any malfunctioning part as necessary.
If glow system is okay, go to next step.
No Go to next step.
6Note
•The following test should be performed on
the vehicles with A/C system. If the
following test cannot be performed due to
engine stalling, go to next step.
•Go to next step for the vehicle without A/C
system.
Connect pressure gauge to A/C line.
Turn blower and A/C switches on.
Is pressure within specifications?Yes Go to next step.
NoA/C is always on:
Go to symptom troubleshooting “NO.24 A/C ALWAYS
ON OR A/C COMPRESSOR RUNS CONTINUITY”.
Other symptoms:
Inspect following:
•Refrigerant charging amount
•Cooling fan No.1 and/or cooling fan No.2 operation
7 Inspect hose bands between following parts:
•Turbocharger compressor housing and air
cleaner
•Turbocharger compressor housing and
charge air cooler
Are hose bands loose?Yes Retighten hose bands.
If concern is resolved, complete inspection.
If concern still exists, go to next step.
No Go to next step.
8 Inspect for improper operation, kinks, clogging or
disconnection on guide blade actuator.
Is guide blade actuator okay?Yes Turbocharger is okay.
Go to next step.
No Repair or replace as necessary.
If concern is resolved, complete inspection.
If concern still exists, turbocharger is okay.
Go to next step.
9 Perform EGR system inspection.
Is EGR system okay?Yes Go to next step.
No Repair or replace malfunctioning part according to
EGR system operation results.
10 Inspect idle speed.
(See F2–34 IDLE SPEED INSPECTION)
Is idle speed correct?Yes Go to next step.
No Repair or replace malfunctioning part according to idle
speed inspection results.

TROUBLESHOOTING
F2–195
F2
NO.12 LACK/LOSS OF POWER-ACCELERATION/CRUISEA6E408018881214
Diagnostic Procedure
12 LACK/LOSS OF POWER-ACCELERATION CRUISE
DESCRIPTION•Performance is poor under load (e.g., power down when climbing hills).
POSSIBLE
CAUSE•Poor fuel quality
•Air leakage from intake-air system
•Intake-air system restriction or clogging
•Engine overheating
•A/C system improper operation
•Improper operation of A/C cut-off control
•Variable boost control (VBC) system malfunction
•Variable swirl control (VSC) system malfunction
•EGR system malfunction
•Vacuum leakage
•Clutch slippage
•Exhaust system and/or catalyst converter restriction
•Fuel line or clogging or restriction
•Fuel filter clogging or restriction
•Incorrect fuel injection timing
•Erratic signal from CKP sensor
•Erratic signal from CMP sensor
•ECT sensor or related circuit malfunction
•Boost sensor or related circuit malfunction
•Accelerator position sensor or related circuit malfunction
•Idle switch or related circuit malfunction
•MAF/IAT sensor or related circuit malfunction
•IAT sensor No.2 or related circuit malfunction
•Incorrect adjustment accelerator position sensor and/or idle switch
•Incorrect idle speed
•Inadequate fuel pressure
•Fuel pressure sensor or related circuit malfunction
•Suction control valve malfunction (built-in supply pump)
•Fuel pressure limiter malfunction (built-in common rail)
•Supply pump malfunction
•Fuel injector malfunction
•Low engine compression
•Improper valve timing
•Cooling fan No.1 or cooling fan No.2 seat are improper
•Turbocharger malfunction
•Charge air cooler malfunction
•Brake system dragging
•Intake shutter valve malfunction
•Guide blade valve malfunction
•IDM or related circuit malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
•Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
•Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death
and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE
REPAIR PROCEDURE” and “AFTER REPAIR PROCEDURE” described in this manual.
STEP INSPECTION RESULTS ACTION
1 Is idle speed stable? Yes Go to next step.
No Go to symptom troubleshooting “NO.8 ENGINE RUNS
ROUGH/ROLLING IDLE”.
2 Is engine overheating? Yes Go to symptom troubleshooting “NO.17 COOLING
SYSTEM CONCERNS—OVERHEATING”.
No Go to next step.

TROUBLESHOOTING
F2–205
F2
NO.15 EMISSION COMPLIANCEA6E408018881217
Diagnostic Procedure
15 EMISSION COMPLIANCE
DESCRIPTION•Fails emissions test.
POSSIBLE
CAUSE•Poor fuel quality
•Vacuum leakage
•Air leakage from intake-air system
•Intake-air system restriction or clogging
•Variable swirl control (VSC) system malfunction
•Variable boost control (VBC) system malfunction
•Intake shutter valve stuck close
•VSC valve stuck close
•Turbocharger malfunction
•Guide blade valve malfunction
•Charge air cooler malfunction
•Glow system malfunction
•EGR system malfunction
•EGR water cooler malfunction
•Low coolant temperature
•Engine overheating
•Inadequate fuel pressure
•Fuel pressure limiter malfunction (built-in common rail)
•Suction control valve inspection (built-in supply pump)
•ECT sensor or related circuit malfunction
•MAF/IAT sensor related circuit malfunction
•IAT sensor No.2 or related circuit malfunction
•Fuel pressure sensor or related circuit malfunction
•Incorrect adjustment accelerator position sensor and/or idle switch
•Accelerator position sensor or related circuit malfunction
•Idle switch or related circuit malfunction
•Fuel line rclogging or restriction
•Supply pump malfunction
•Fuel injector malfunction
•Incorrect fuel injection timing
•Incorrect idle speed
•Erratic signal from CKP sensor
•Erratic signal from CMP sensor
•Boost sensor or related circuit malfunction
•Neutral switch or related circuit malfunction
•VSS or related circuit malfunction
•Low engine compression
•Improper valve timing
•Base engine malfunction
•Exhaust system and/or catalyst converter restriction
•Catalyst converter malfunction
•IDM or related circuit malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
•Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
•Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death
and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE
REPAIR PROCEDURE” and “AFTER REPAIR PROCEDURE” described in this manual.
STEP INSPECTION RESULTS ACTION
1 Is engine overheating? Yes Go to symptom troubleshooting “NO.17 COOLING
SYSTEM CONCERNS—OVERHEATING”.
No Go to next step.
2 Does engine run cold? Yes Go to symptom troubleshooting “NO.18 COOLING
SYSTEM CONCERNS—RUNS COLD”.
No Go to next step.

F2–210
TROUBLESHOOTING
End Of SieNO.17 COOLING SYSTEM CONCERNS-OVERHEATINGA6E408018881219
Diagnostic Procedure
17
COOLING SYSTEM CONCERNS-OVERHEATING
DESCRIPTION•Engine runs at higher than normal temperature/overheats.
POSSIBLE
CAUSE•Cooling fan No.2 malfunction
•Cooling fan No.1 malfunction
•Low drive belt tension
•Drive belt damage
•Improper coolant level
•Thermostat malfunction
•Radiator clogging
•Improper water/anti-freeze mixture
•Improper or damaged radiator cap
•Radiator hose damage
•Coolant leakage (engine internal, turbocharger, external)
•A/C system malfunction
•EGR system malfunction
•Coolant heater system malfunction
STEP INSPECTION RESULTS ACTION
1 Inspect following:
•Engine coolant level
•Coolant leakage (around heater unit in
passenger compartment, coolant hoses and/
or radiator, and around coolant heater unit.)
•Water and anti-freeze mixture
•Radiator condition
•Collapsed or restricted radiator hoses
•Radiator pressure cap
•Drive belt tension
•Drive belt
•Fan rotational direction
Are all items okay?Yes Go to next step.
No Service as necessary.
Repeat Step 1.
2 Perform self-test function using WDS or
equivalent.
Turn engine switch to ON.
Retrieve any DTC.
Is DTC displayed?YesDTC is displayed:
Go to appropriate DTC test.
Communication error message is displayed:
Inspect for following:
•Open circuit between PCM control relay and PCM
terminal 53 or 79
•Open circuit PCM control relay and PCM terminal
69
•PCM control relay stuck open
•Open or poor GND circuit (PCM terminal 65, 85,
103 or 104)
•Poor connection vehicle body GND
NoNo DTC is displayed:
Go to next step.

K2–2
AUTOMATIC TRANSAXLE ON-BOARD
DIAGNOSTIC FUNCTION .......................... K2-123
AFTER REPAIR PROCEDURE ..................... K2-124
DTC TABLE ................................................... K2-126
DTC P0705 .................................................... K2-127
DTC P0706 .................................................... K2-129
DTC P0711 .................................................... K2-132
DTC P0712 .................................................... K2-133
DTC P0713 .................................................... K2-135
DTC P0715 .................................................... K2-137
DTC P0720 .................................................... K2-139
DTC P0740 .................................................... K2-142
DTC P0743 .................................................... K2-144
DTC P0748 .................................................... K2-146
DTC P0751 .................................................... K2-149
DTC P0752 .................................................... K2-150
DTC P0753 .................................................... K2-151
DTC P0756 .................................................... K2-153
DTC P0757 .................................................... K2-154
DTC P0758 .................................................... K2-155
DTC P0761 .................................................... K2-158
DTC P0762 .................................................... K2-159
DTC P0763 .................................................... K2-160
DTC P0768 .................................................... K2-163
DTC P0773 .................................................... K2-166
DTC P0778 .................................................... K2-169
DTC P0791 .................................................... K2-172
DTC P0798 .................................................... K2-175
DTC P1710 .................................................... K2-178
PID/DATA MONITOR INSPECTION.............. K2-180
TROUBLESHOOTING...................................... K2-182
FOREWORD .................................................. K2-182
AUTOMATIC TRANSAXLE BASIC
INSPECTION .............................................. K2-182
AUTOMATIC TRANSAXLE SYMPTOM
TROUBLESHOOTING ................................ K2-183
NO.1 VEHICLE DOES NOT MOVE IN
D RANGE, OR IN R POSITION .................. K2-188
NO.2 VEHICLE MOVES IN N POSITION ...... K2-188
NO.3 VEHICLE MOVES IN P POSITION,
OR PARKING GEAR DOES NOT
DISENGAGE WHEN P IS DISENGAGED .. K2-189
NO.4 EXCESSIVE CREEP ............................ K2-189
NO.5 NO CREEP AT ALL .............................. K2-189
NO.6 LOW MAXIMUM SPEED AND
POOR ACCELERATION............................. K2-190
NO.7 NO SHIFTING....................................... K2-191
NO.8 DOES NOT SHIFT TO FIFTH
GEAR (5GR) ............................................... K2-192
NO.9 ABNORMAL SHIFTING ........................ K2-193
NO.10 FREQUENT SHIFTING ...................... K2-193
NO.11 SHIFT POINT IS HIGH OR LOW ....... K2-194
NO.12 TORQUE CONVERTER
CLUTCH (TCC) NON-OPERATION ........... K2-194
NO.13 NO KICKDOWN.................................. K2-195
NO.14 ENGINE FLARES UP OR
SLIPS WHEN UPSHIFTING OR
DOWNSHIFTING ........................................ K2-195
NO.15 ENGINE FLARES UP OR
SLIPS WHEN ACCELERATING VEHICLE. K2-196
NO.16 JUDDER UPON TORQUE
CONVERTER CLUTCH (TCC)
OPERATION ............................................... K2-196NO.17 EXCESSIVE SHIFT SHOCK
FROM N TO D OR N TO R
POSITION/RANGE ..................................... K2-196
NO.18 EXCESSIVE SHIFT SHOCK IS
GIVEN WHEN UPSHIFTING AND
DOWNSHIFTING ........................................ K2-197
NO.19 EXCESSIVE SHIFT SHOCK
ON TORQUE CONVERTER CLUTCH
(TCC) .......................................................... K2-197
NO.20 NOISE OCCURS AT IDLE WHEN
VEHICLE IS STOPPED IN ALL
POSITIONS/RANGES ................................ K2-198
NO.21 NOISE OCCURS AT IDLE
WHEN VEHICLE IS STOPPED IN
D RANGE, OR IN R POSITION .................. K2-198
NO.22 NO ENGINE BRAKING IN 1GR
POSITION OF M RANGE ........................... K2-198
NO.23 TRANSAXLE OVERHEATS ............... K2-199
NO.24 ENGINE STALLS WHEN SHIFTED
TO D RANGE, OR IN R POSITION ............ K2-199
NO.25 ENGINE STALLS WHEN DRIVING
AT SLOW SPEED OR STOPPING ............. K2-200
NO.26 STARTER DOES NOT WORK ........... K2-200
NO.27 GEAR POSITION INDICATOR
LIGHT DOES NOT ILLUMINATE IN
M RANGE ................................................... K2-200
NO.28 GEAR POSITION INDICATOR
LIGHT ILLUMINATES IN D RANGE
OR IN P, N, R POSITIONS ......................... K2-201
NO.29 DOES NOT SHIFT UP IN M RANGE . K2-201
NO.30 DOES NOT SHIFT DOWN IN
M RANGE ................................................... K2-201

K2–184
TROUBLESHOOTING
17•Excessive shift shock from N to D
or N to R position/range•Strong shock felt when shifting from N to
D or N to R position/range at idle.(See K2–196 NO.17
EXCESSIVE SHIFT SHOCK
FROM N TO D OR N TO R
POSITION/RANGE.)
18•Excessive shift shock is given
when upshifting and downshifting•Excessive shift shock felt when
depressing accelerator pedal to
accelerate at upshifting.
•During cruising, excessive shift shock
felt when depressing accelerator pedal
at downshifting.(See K2–197 NO.18
EXCESSIVE SHIFT SHOCK IS
GIVEN WHEN UPSHIFTING
AND DOWNSHIFTING.)
19•Excessive shift shock on torque
converter clutch (TCC)•Strong shock felt when TCC engaged. (See K2–197 NO.19
EXCESSIVE SHIFT SHOCK
ON TORQUE CONVERTER
CLUTCH (TCC).)
20•Noise occurs at idle when vehicle
is stopped in all positions/ranges•Transaxle noisy in all positions and
ranges when vehicle idling.(See K2–198 NO.20 NOISE
OCCURS AT IDLE WHEN
VEHICLE IS STOPPED IN ALL
POSITIONS/RANGES.)
21•Noise occurs at idle when vehicle
is stopped in D range, or in R
position•Transaxle noisy in driving ranges when
vehicle idling.(See K2–198 NO.21 NOISE
OCCURS AT IDLE WHEN
VEHICLE IS STOPPED IN D
RANGE, OR IN R POSITION.)
22•No engine braking in 1GR position
of M range•Engine speed drops to idle but vehicle
coasts when accelerator pedal released
during cruising at medium to high
speeds.
•Engine speed drops to idle but vehicle
coasts when accelerator pedal released
when in M range (1GR) at low vehicle
speed.(See K2–198 NO.22 NO
ENGINE BRAKING IN 1GR
POSITION OF M RANGE.)
23•Transaxle overheats•Burnt smell emitted from transaxle.
•Smoke emitted from transaxle.(See K2–199 NO.23
TRANSAXLE OVERHEATS.)
24•Engine stalls when shifted to D
range, or in R position•Engine stalls when shifting from N or P
position to D range or R position at idle.(See K2–199 NO.24 ENGINE
STALLS WHEN SHIFTED TO
D RANGE, OR IN R
POSITION.)
25•Engine stalls when driving at slow
speeds or stopping•Engine stalls when brake pedal
depressed while driving at low speed or
stopping.(See K2–200 NO.25 ENGINE
STALLS WHEN DRIVING AT
SLOW SPEED OR
STOPPING.)
26•Starter does not work•Starter does not work even when P or N
position selected.(See K2–200 NO.26
STARTER DOES NOT
WORK.)
27•Gear position indicator light does
not illuminate in M range•Gear position indicator light in
instrument cluster does not illuminate in
M range and ignition switch at on.(See K2–200 NO.27 GEAR
POSITION INDICATOR LIGHT
DOES NOT ILLUMINATE IN M
RANGE.)
28•Gear position indicator light
illuminates in D range or P, N, R
positions•Gear position indicator light in
instrument cluster illuminates in D range
or P, N, R positions and ignition switch at
on.(See K2–201 NO.28 GEAR
POSITION INDICATOR LIGHT
ILLUMINATES IN D RANGE
OR IN P, N, R POSITIONS.)
29•Does not shift up in M range•Gear position indicator light in
instrument cluster illuminates but vehicle
does not upshift when selector lever is
pushed to “+” side.(See K2–201 NO.29 DOES
NOT SHIFT UP IN M RANGE.)
30•Does not shift down in M range•Gear position indicator light in
instrument cluster illuminates but vehicle
does not downshift when selector lever
is pushed to “-” side.(See K2–201 NO.30 DOES
NOT SHIFT DOWN IN M
RANGE.) No. TROUBLESHOOTING ITEM DESCRIPTION PAGE

TROUBLESHOOTING
K2–185
K2
Quick Diagnosis Chart
Vehicle dose not move in D range, or in R position X X
X
X
X
X
X
X
X
X
XX X
XX
XX
XX
XX
X X X
X
XX X
XX
X XXXXX
XX X
XX
XX X X
X
X
X XX
X
XX
X
X
XX
X
XXX
X
XXX
X
X X XX
X
XXXX XX
X
XX
X
X X
XX XX
X
X
X 1
Excessive creep 4
No creep at all 5
Low maximum speed and poor acceleration 6
No shifting 7
Does not shift to fifth gear (5GR) 8
Abnormal shifting 9
Frequent shifting 10
Shift point is high or low 11
Torque converter clutch (TCC) non-operation 12
No kickdown 13
Engine flares up or slips when upshifting or downshifting 14
Engine flares up or slip when accelerating vehicle 15
Judder upon torque converter clutch (TCC) operation 16
Excessive shift shock from N to D or N to R position/range 17
Excessive shift shock on torque converter clutch (TCC) 19
No engine braking in 1GR position of M range 22
Transaxle overheats 23
Engine stalls when shifted to D range, or in R position 24
Engine stalls when driving at slow speeds or stopping 25
Starter does not work 26Excessive shift shock is given when upshifting and
downshifting 18
Noise occurs at idle when vehicle is stopped in all
positions/ranges 20
Noise occurs at idle when vehicle is stopped in D
range, or in R position 21
Gear position indicator light illuminates in D range or P, N,
R positions 28Gear position indicator light does not illuminate in M range
Electrical system components
ATX outer parts 27
Does not shift up in M range
29
Does not shift down in M range
Symptom item
Cause of trouble
Selector lever is misadjisted
Not within line pressure specification
Idle speed is misadjusted
IG timing is misadjusted
TR switch is misadjusted
Open/short
Abnormal signal is inputed
Abnormal signal is inputed Signal is not inputed
Signal is not inputed
Abnormal signal is inputed Signal is not inputed
Abnormal signal is inputed Signal is not inputed
Abnormal signal is inputed Signal is not inputed
Abnormal signal is inputed Signal is not inputed
Abnormal signal is inputed
Abnormal signal is inputed Signal is not inputedCAN signal
CAN signal Engine speed signal
Vehicle speedometer sensor
Input/turbine speed sensor
Intermediate sensor
D range switch
M range switch
Up switch
Down switch
Throttle opening
30Vehicle moves in N position 2
Vehicle moves in P position, or parking gear does not
disengage when P is disengaged 3
X X X
X X X
X
X
A6E5780W001

K2–186
TROUBLESHOOTING
CAN signal
Vehicle dose not move in D range, or in R position
X
XXX X
X
X X
X
XX
X
X
X
X
X
XX
XX
XX
XXX
XX
XX
X
XXX X
XX X
XX X
XX X
XXX
XX
X
XX
X XX XX
X
XX
XX
X XX
X XXXX
XXXX
XXXXX XX XXX
X
X
XX
X
X
X
X
X
X
X
X
X
X X
X
X
X X
XXX
XX
XX X X
X 1
Excessive creep 4
No creep at all 5
Low maximum speed and poor acceleration 6
No shifting 7
Does not shift to fifth gear (5GR) 8
Abnormal shifting 9
Frequent shifting 10
Shift point is high or low 11
Torque converter clutch (TCC) non-operation 12
No kickdown 13
Engine flares up or slips when upshifting or downshifting 14
Engine flares up or slip when accelerating vehicle 15
Judder upon torque converter clutch (TCC) operation 16
Excessive shift shock from N to D or N to R position/range 17
Excessive shift shock on torque converter clutch (TCC) 19
No engine braking in 1GR position of M range 22
Transaxle overheats 23
Engine stalls when shifted to D range, or in R position 24
Engine stalls when driving at slow speeds or stopping 25
Starter does not work 26Excessive shift shock is given when upshifting and
downshifting 18
Noise occurs at idle when vehicle is stopped in all
positions/ranges 20
Noise occurs at idle when vehicle is stopped in D
range, or in R position 21
Gear position indicator light illuminates in D range or P, N,
R positions 28Gear position indicator light does not illuminate in M range
Electrical system components
ATX inner parts
ATX outer parts
Hydraulic system
components
Control valve body 27
Does not shift up in M range
29
Does not shift down in M rangeSymptom item
Cause of trouble
Open/short
Malfunction signal is inputed Signal is inputed
Open/short
Open/short Open/short
Open/short
Open/short
Open/short
Open/short
Open/short Open/short
Open/short
Open/short Open/short
Control valve spool is not operating properly ATF amount
2-4 brake accumulator is not operating properly Low clutch solenoid accumulator is not operating properly
Direct clutch accumulator is not operating properly High clutch accumulator is not operating properly2-4 brake solenoid valve Pressure control solenoid
TCC solenoid valve
High clutch solenoid valve TFT sensor N-D select
Transaxle range switch
Power supply, GND
Shift solenoid A
Shift solenoid B
Shift solenoid C
Neutral shift solenoid valve
Reducation timing solenoid
GND return line
30Vehicle moves in N position 2
Vehicle moves in P position, or parking gear does not
disengage when P is disengaged 3
A6E5780W002

TROUBLESHOOTING
K2–187
K2
End Of Sie
Vehicle dose not move in D range, or in R position
X
X
X
XXX X
XX X
XX X
XX X XX
X
X
X X XX
XX
X XXXXXXXXX
XXX
X
X
X X
XX XXX
X
X
XX X
X
X
X X
X
X
X X
XX
X XXX X XXX
XX X 1
Excessive creep 4
No creep at all 5
Low maximum speed and poor acceleration 6
No shifting 7
Does not shift to fifth gear (5GR) 8
Abnormal shifting 9
Frequent shifting 10
Shift point is high or low 11
Torque converter clutch (TCC) non-operation 12
No kickdown 13
Engine flares up or slips when upshifting or downshifting 14
Engine flares up or slip when accelerating vehicle 15
Judder upon torque converter clutch (TCC) operation 16
Excessive shift shock from N to D or N to R position/range 17
Excessive shift shock on torque converter clutch (TCC) 19
No engine braking in 1GR position of M range 22
Transaxle overheats 23
Engine stalls when shifted to D range, or in R position 24
Engine stalls when driving at slow speeds or stopping 25
Starter does not work 26Excessive shift shock is given when upshifting and
downshifting 18
Noise occurs at idle when vehicle is stopped in all
positions/ranges 20
Noise occurs at idle when vehicle is stopped in D
range, or in R position 21
Gear position indicator light illuminates in D range or P, N,
R positions 28Gear position indicator light does not illuminate in M range
Hydraulic system
components
Control valve bodyPowertrain 27
Does not shift up in M range
29
Does not shift down in M range
Symptom item
Cause of trouble
Reduction accumulator is not operating properly
Clogging
Clogging
Clogging
Clogging
Clogging
Clogging
Clogging Clogging
Clogging
Slipping (clutch, brake) Oil cooler is not operating properly
Torque converter is not operating properly Burned (clutch, brake)
TCC piston is not operating properly TCC piston is cracking or peeling2-4 brake solenoid valve hydraulic circuit Pressure control solenoid hydraulic circuit
TCC solenoid valve hydraulic circuit
High clutch solenoid valve hydraulic circuit
Shift solenoid A hydraulic circuit
Shift solenoid B hydraulic circuit
Shift solenoid C hydraulic circuit
Neutral shift solenoid valve
Reducation timing solenoid valve
30Vehicle moves in N position 2
Vehicle moves in P position, or parking gear does not
disengage when P is disengaged 3
A6E5780W003

TROUBLESHOOTING
K2–199
K2
End Of SieNO.23 TRANSAXLE OVERHEATSA6E578001030226
Diagnostic procedure
End Of SieNO.24 ENGINE STALLS WHEN SHIFTED TO D RANGE, OR IN R POSITIONA6E578001030227
2•Do following symptoms concurrently occur?
—Engine flares up or slips during
acceleration
—Engine flares up or slips when shiftingYes Go to symptom troubleshooting No.14 “Engine flares up or
slips when upshifting or downshifting” or No.15 “Engine
flares up or slips when accelerating vehicle”.
No Go to next step.
3•Verify test results.
—If okay, return to diagnostic index to service any additional symptoms.
—If malfunction remains, inspect related Service Informations and perform repair or diagnosis.
—If vehicle repaired, troubleshooting completed.
—If vehicle not repaired or additional diagnostic information not available, replace TCM. STEP INSPECTION ACTION
23 Transaxle Overheat
DESCRIPTION•Burnt smell emitted from transaxle.
•Smoke emitted from transaxle.
POSSIBLE
CAUSE•Malfunction is restricted to hindrance of coolant at oil cooler. In addition, overheating of transaxle may
be caused by a malfunction of TFT sensor.
—Line pressure low
•ATF level low
•Incorrect throttle position signal
•Misadjustment of throttle cable
—Oil cooler malfunction (Foreign material mixed in with ATF)
—TFT sensor malfunction
—Excessive amount of ATF
Note
•Before following troubleshooting steps, make sure that Automatic Transaxle On-Board Diagnostic
and Automatic Transaxle Basic Inspection are conducted.
STEP INSPECTION ACTION
1•Is line pressure okay?
(See K2–72 Line Pressure Test.)Yes Go to next step.
No Repair or replace any defective parts according to
inspection results.
2•Is stall speed okay?
(See K2–74 Stall Speed Test.)Yes Go to next step.
No Repair or replace any defective parts according to
inspection results.
3•Inspect TFT sensor and related harness:
vibration, intermittent open/short circuit
•Is it okay?Yes Go to next step.
No Repair or replace part if necessary.
4•Inspect pressure control solenoid circuit.
•Is it okay?Yes Go to next step.
No•Inspect for pressure control solenoid mechanical stuck.
(See K2–88 SOLENOID VALVE INSPECTION.)
5•Inspect for bend, damage, corrosion or kinks
of oil cooler pipes.
•Are oil cooler pipes okay?Yes•Overhaul control valve body and repair or replace any
defective parts.
(See ATX Workshop Manual.)
•If problem remains, replace or overhaul transaxle and
repair or replace any defective parts.
(See ATX Workshop Manual.)
No Replace any defective parts.
6•Verify test results.
—If okay, return to diagnostic index to service any additional symptoms.
—If malfunction remains, inspect related Service Informations and perform repair or diagnosis.
—If vehicle repaired, troubleshooting completed.
—If vehicle not repaired or additional diagnostic information not available, replace TCM.
24 Engine stalls when shifted to D range, or in R position
DESCRIPTION•Engine stalls when shifting from N or P position to D range or R position at idle.
POSSIBLE
CAUSE•Malfunction is on the engine control side (e.g. IAC system). Otherwise, malfunction is in input/turbine
speed sensor (engine sometimes starts) or TCC piston circuit (engine always stalls).
•Before following troubleshooting steps, make sure that Automatic Transaxle On-Board Diagnostic and
Automatic Transaxle Basic Inspection are conducted.