fuse MAZDA MIATA 1991 Factory User Guide
[x] Cancel search | Manufacturer: MAZDA, Model Year: 1991, Model line: MIATA, Model: MAZDA MIATA 1991Pages: 392, PDF Size: 29.45 MB
Page 247 of 392

CHARGING SYSTEM TROUBLE SHOOTING
TROUBLE SHOOTING PRECAUTIONS
Miata
Obtain code number and deactivate audio anti-theft system before disconnecting battery.
All Models
DO NOT reverse battery cable connections. Rectifier will be damaged.
DO NOT use high voltage type testers.
PROBLEM Possible CauseAction
NO START CONDITION
Dead BatteryCheck/Replace Battery
Bad Cable ConnectionsClean/Replace Cables
Ignition Switch/Circuit FaultCheck Switch/Circuit
CHARGING SYSTEM WARNING LIGHT STAYS ON
Loose/Worn Alternator BeltTighten/Replace Belt
Loose Alternator ConnectionsCheck/Repair
Connections
Warning Light WiringCheck/Repair Wiring
Faulty Stator/DiodesTest/Repair Alternator
Faulty Voltage RegulatorTest/Repair Regulator
WARNING LIGHT OFF WITH IGNITION SWITCH ON
Blown FuseCheck/Replace Fuse
Faulty AlternatorTest Alternator
Bad Warning Light BulbTest/Replace Bulb
WARNING LIGHT ON WITH IGNITION SWITCH OFF
Alternator Wiring ShortCheck/Repair Wiring
Faulty Rectifier BridgeTest/Repair Alternator
AMMETER INDICATES DISCHARGE
Loose/Worn Alternator BeltTighten/Replace Belt
Loose Alternator ConnectionsCheck/Repair
Connections
Faulty AmmeterTest/Replace Ammeter
NOISY Defective BatteryReplace Battery
Defective AlternatorTest/Repair Alternator
Defective RegulatorTest/Repair Regulator
NOTE: Observe the following precautions when trouble shooting or testing charging
system:
1991 Mazda MX-5 Miata
ALTERNATOR & REGULATOR 1990-92 ELECTRICAL Alternators & Regulators - Mitsubishi
Microsoft
Sunday, July 05, 2009 2:14:54 PMPage 3 © 2005 Mitchell Repair Information Company, LLC.
Page 293 of 392

ELECTRICAL COMPONENT LOCATOR
1991 MAZDA ELECTRICAL COMPONENTS
BUZZERS, RELAYS & TIMERS
BUZZERS, RELAYS & TIMERS LOCATION
CIRCUIT PROTECTION DEVICES
CIRCUIT PROTECTION DEVICES LOCATION
CONTROL UNITS
ComponentLocation
ABS System
Check Valve RelayOn top of ABS pump motor.
Motor RelayOn top of ABS pump motor.
Buzzer & Timer UnitOn bracket, behind left side of dash.
See Fig. 1
.
Circuit Opening RelayOn bracket, behind left side of dash.
See Fig. 1
.
Cooling Fan RelayIn engine compartment fuse/relay
block. See Fig. 1
.
Dashboard Illumination Lights RelayOn bracket, near master cylinder. See
Fig. 1
.
EFI Main RelayIn engine compartment fuse/relay
block. See Fig. 1
& Fig. 2 .
Fuel Pump RelayBehind left front kick panel.
Headlight RelayOn bracket, near master cylinder. See
Fig. 1
.
Headlight Retractor RelayOn bracket, near master cylinder. See
Fig. 1
.
Horn RelayOn bracket, behind left side of dash.
See Fig. 1
.
Ignition RelayIn engine compartment fuse/relay
block.
Turn Signal/Hazard Flasher RelayOn bracket, behind left side of dash.
See Fig. 1
.
ComponentLocation
Fuse BlockBehind left side of dash.
Fuse/Relay BlockIn right rear corner of engine compartment, near firewall.
See Fig. 2
.
Heater Blower Motor Circuit BreakerIn passenger compartment fuse block.
1991 Mazda MX-5 Miata
ELECTRICAL COMPONENT LOCATOR 1991 MAZDA ELECTRICAL COMPONENTS
1991 Mazda MX-5 Miata
ELECTRICAL COMPONENT LOCATOR 1991 MAZDA ELECTRICAL COMPONENTS
Microsoft
Sunday, July 05, 2009 2:15:23 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.
Microsoft
Sunday, July 05, 2009 2:15:28 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.
Page 294 of 392

CONTROL UNITS LOCATION
SENDING UNITS & SENSORS
SENDING UNITS & SENSORS LOCATION
MOTORS
MOTORS LOCATION
SOLENOIDS & SOLENOID VALVES
SOLENOIDS & SOLENOID VALVES LOCATION
ComponentLocation
ABS Control UnitBehind center of dash, near ECU.
Cruise Control UnitBehind left side of dash, above fuse block.
Engine Control Unit (ECU)Behind center of dash. See Fig. 2 .
Supplemental Safety Restraint (SRS)
ModuleBehind left side of dash. See Fig. 3 .
ComponentLocation
ABS Wheel SensorsOn each front & rear wheel hub
assembly.
Airflow MeterConnected to air filter housing. See Fig.
2 .
Atmospheric Pressure SensorBuilt-in ECU.
Brake Fluid Level SensorInside brake master cylinder.
Coolant Temperature SensorOn water outlet, at left rear of engine. See
Fig. 2
.
Cooling Fan ThermoswitchOn thermostat housing.
Crank Angle SensorOn right rear side of cylinder head. See
Fig. 2
.
Intake Air ThermosensorIn airflow sensor unit.
Oil Pressure SensorOn left side of engine near oil filter.
SRS Crash/Impact Sensors
FrontOn center, left and right front of
vehicle. See Fig. 3
.
CenterBehind center of dash. See Fig. 3 .
Throttle Position Sensor (TPS)Mounted on side of throttle body. See
Fig. 2
.
ComponentLocation
A/C-Heater Blower MotorBehind left side of dash.
Wiper MotorOn right side of firewall.
1991 Mazda MX-5 Miata
ELECTRICAL COMPONENT LOCATOR 1991 MAZDA ELECTRICAL COMPONENTS
Microsoft
Sunday, July 05, 2009 2:15:23 PMPage 2 © 2005 Mitchell Repair Information Company, LLC.
Page 295 of 392

SWITCHES
SWITCHES LOCATION
MISCELLANEOUS
MISCELLANEOUS LOCATION
COMPONENT LOCATION GRAPHICS
ComponentLocation
Idle Speed Control SolenoidOn throttle body.
Purge Control Solenoid ValveOn right side of engine compartment, on shock
tower.
ComponentLocation
A/C Pressure SwitchOn high pressure refrigerant line.
Back-Up Light SwitchOn left side of transmission.
Clutch SwitchOn bracket, above clutch pedal. See Fig. 2 .
Neutral SwitchOn right rear side of transmission. See Fig. 2 .
Parking Brake SwitchOn base of parking brake lever.
Power Steering Pressure SwitchOn power steering housing assembly. See Fig. 2 .
Seat Belt Buckle SwitchOn driver's side seat belt buckle.
Stoplight SwitchOn bracket, above brake pedal. See Fig. 2 .
ComponentLocation
Diagnostic Check ConnectorOn left rear of engine compartment, near master cylinder. See Fig. 2 .
IgniterOn right rear corner of engine compartment, near fuse/relay block. See
Fig. 2
.
SRS Back-Up BatteryMounted below SRS control unit. See Fig. 3 .
NOTE: Figures may show multiple component locations. Refer to appropriate table for
proper figure references.
1991 Mazda MX-5 Miata
ELECTRICAL COMPONENT LOCATOR 1991 MAZDA ELECTRICAL COMPONENTS
Microsoft
Sunday, July 05, 2009 2:15:23 PMPage 3 © 2005 Mitchell Repair Information Company, LLC.
Page 314 of 392

FUSES & CIRCUIT BREAKERS
Fuses & Circuit Breakers 1990-95 Mazda
FUSES & CIRCUIT BREAKERS
FUSE PANEL LOCATION
Fuse box is located above driver's left knee, accessible through a removable cover. The main fuse block is
located at the right rear of the engine compartment.
The Trunk Mounted Fuse Panel is located on the right side of the trunk, near the trunk hinge. (1992-95 Models)
MAIN FUSE BLOCK IDENTIFICATION
Fig. 1: Main Fuse Block Identification
Courtesy of MAZDA MOTOR OF AMERICA, INC.
Fuse & Circuit Breaker Identification
WARNING:Always disconnect battery ground cable before servicing "high-current"
fuses. It is recommended that "high-current" fuses be replaced by a
qualified technician.
1991 Mazda MX-5 Miata
FUSES & CIRCUIT BREAKERS Fuses & Circuit Breakers 1990-95 Mazda
1991 Mazda MX-5 Miata
FUSES & CIRCUIT BREAKERS Fuses & Circuit Breakers 1990-95 Mazda
Microsoft
Sunday, July 05, 2009 2:15:54 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.
Microsoft
Sunday, July 05, 2009 2:15:57 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.
Page 315 of 392

1 - 30 Amp (Pink) Headlights
2 - 30 Amp (Pink) Fuel Injection, Alternator
3 - 80 Amp (Black) Protection Of All Circuits
4 - 40 Amp (Green) Taillights, Shift Lock, Cruise Control, Horn, Stoplights, Hazard Warning Lights,
Interior Lights, Warning Buzzers, Radio/Cassette, Compact Disc Player, Clock
5 - Empty (1990); 60 Amp (Yellow) (1991-94) Anti-Lock Brake System
6 - 30 Amp (Pink) Cooling Fan
7 - 10 Amp (Red) Air Bag
8 - 20 Amp (Yellow) A/C Additional Fan
9 - 10 Amp (Red) Fuel Injection
10 - 30 Amp (Pink) Headlight Retractor
TRUNK MOUNTED FUSE PANEL IDENTIFICATION
1991 Mazda MX-5 Miata
FUSES & CIRCUIT BREAKERS Fuses & Circuit Breakers 1990-95 Mazda
Microsoft
Sunday, July 05, 2009 2:15:54 PMPage 2 © 2005 Mitchell Repair Information Company, LLC.
Page 316 of 392

Fig. 2: Trunk Mounted Fuse Panel Identification (1992-94)
Courtesy of MAZDA MOTOR OF AMERICA, INC.
Fuse & Circuit Breaker Identification
1 - 10 Amp (Red) (1992-94) Rear Defroster
2 - 10 Amp (Red) (1992-94) Power Antenna
INTERIOR FUSE PANEL IDENTIFICATION
1991 Mazda MX-5 Miata
FUSES & CIRCUIT BREAKERS Fuses & Circuit Breakers 1990-95 Mazda
Microsoft
Sunday, July 05, 2009 2:15:54 PMPage 3 © 2005 Mitchell Repair Information Company, LLC.
Page 317 of 392

Fig. 3: Interior Fuse Panel Identification
Courtesy of MAZDA MOTOR OF AMERICA, INC.
Fuse & Circuit Breaker Identification
11 - 15 Amp (Blue) Engine Cooling Fan
12 - 10 Amp (Red) Gauges, Warning Lights, Turn Signal Lights, Cruise Control
13 - 15 Amp (Blue) Air Bag
14 - 30 Amp Heater
15 - Empty
16 - 30 Amp (Green) Power Windows
17 - 20 Amp (Yellow) Wipers, Washers
18 - Empty
19 - 15 Amp (Blue) Taillights
20 - Empty
21 - 15 Amp (Blue) Shift Lock, Cruise Control, Horn, Stoplights
22 - 15 Amp (Blue) Hazard Warning Lights
1991 Mazda MX-5 Miata
FUSES & CIRCUIT BREAKERS Fuses & Circuit Breakers 1990-95 Mazda
Microsoft
Sunday, July 05, 2009 2:15:54 PMPage 4 © 2005 Mitchell Repair Information Company, LLC.
Page 318 of 392

23 - Empty
24 - 10 Amp (Red) Interior Lights, Warning Buzzers, Radio/Cassette, Compact Disc Player, Clock
25 - 15 Amp (Blue) Radio/Cassette, Compact Disc Player, Clock, Cigarette Lighter
26 - Empty
27 - Empty
BATTERY SPECIFICATIONS
Vehicle is equipped with a special 9 9/16" x 4 3/4" x 7 3/8" 12-volt battery that is vented to outside of vehicle.
CAUTIONS & WARNINGS
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
Modifications or improper maintenance, including incorrect removal and installation of the Supplemental
Restraint System (SRS), can adversely affect system performance. DO NOT cover, obstruct or change the
steering wheel horn pad in any way, as such action could cause improper function of the system. Use only plain
water when cleaning the horn pad. Solvents or cleaners could adversely affect the air bag cover and cause
improper deployment of the system.
AIR CONDITIONING SERVICING CAUTION: When battery is disconnected, vehicles equipped with computers may
lose memory data. When battery power is restored, driveability problems
may exist on some vehicles. These vehicles may require a relearn
procedure. See COMPUTER RELEARN PROCEDURES article in the
GENERAL INFORMATION Section.
NOTE: See the AIR BAGS article in the ACCESSORIES/SAFETY EQUIPMENT Section.
WARNING:To avoid injury from accidental air bag deployment, read and carefully
follow all warnings and service precautions. See appropriate AIR BAGS
article in ACCESSORIES/SAFETY EQUIPMENT.
CAUTION: Disconnect negative battery cable before servicing any air bag system,
steering column or passenger side dash component. After any repair, turn
ignition key to the ON position from passenger's side of vehicle in case of
accidental air bag inflation
CAUTION: Avoid breathing R-134a refrigerant and PAG lubricant vapors, exposure
may irritate eyes, nose and throat. To remove R-134a from system use R-
134a recycling equipment that meets SAE J2210 specifications. If
accidental system discharge occurs, ventilate work area before resuming
1991 Mazda MX-5 Miata
FUSES & CIRCUIT BREAKERS Fuses & Circuit Breakers 1990-95 Mazda
Microsoft
Sunday, July 05, 2009 2:15:54 PMPage 5 © 2005 Mitchell Repair Information Company, LLC.
Page 319 of 392

ANTI-LOCK BRAKE SYSTEM
The anti-lock brake system contains electronic equipment that can be susceptible to interference caused by
improperly installed or high output radio transmitting equipment. Since this interference could cause the
possible loss of the anti-lock braking capability, such equipment should be installed by qualified professionals.
On models equipped with anti-lock brake systems, ALWAYS observe the following cautions:
DO NOT attempt to bleed hydraulic system without first referring to the appropriate ANTI-LOCK
BRAKE SYSTEM article in the BRAKES Section.
DO NOT mix tire sizes. As long as tires remain close to the original diameter, increasing the width is
acceptable. Rolling diameter must be identical for all 4 tires. Some manufacturers recommend tires of the
same brand, style and type. Failure to follow this precaution may cause inaccurate wheel speed readings.
Use ONLY recommended brake fluids. DO NOT use silicone brake fluids in an ABS-equipped vehicle.
BATTERY WARNING
REPLACING BLOWN FUSES
Before replacing a blown fuse, remove ignition key, turn off all lights and accessories to avoid damaging the
electrical system. Be sure to use fuse with the correct indicated amperage rating. The use of an incorrect
amperage rating fuse may result in a dangerous electrical system overload.
BRAKE PAD WEAR INDICATOR
Indicator will cause a squealing or scraping noise, warning that brake pads need replacement.
CATALYTIC CONVERTER
Continued operation of vehicle with a severe malfunction could cause converter to overheat, resulting in
possible damage to converter and vehicle. service.
WARNING:R-134a service equipment or vehicle A/C systems SHOULD NOT be
pressure tested or leak tested with compressed air. Some mixtures of
air/R134a have shown to be combustible at elevated pressures. These
mixtures are dangerous and may cause fire and/or explosions. See AIR
CONDITIONING SERVICE article in GENERAL INFORMATION section.
WARNING:When battery is disconnected, vehicles equipped with computers may
lose memory data. When battery power is restored, driveability problems
may exist on some vehicles. These vehicles may require a relearn
procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL
INFORMATION section.
1991 Mazda MX-5 Miata
FUSES & CIRCUIT BREAKERS Fuses & Circuit Breakers 1990-95 Mazda
Microsoft
Sunday, July 05, 2009 2:15:54 PMPage 6 © 2005 Mitchell Repair Information Company, LLC.