wheel bolt torque MAZDA MIATA 1991 Factory User Guide

1991 TORQUE SPECIFICATIONS (PROTEGE 4WD)
1990-91 TORQUE SPECIFICATIONS (RX7)
Differential Carrier Bearing Cap Bolts27-38 (37-52)
Differential Carrier Bearing Lock Tab14-19 (19-26)
Differential Carrier-to-Housing17-20 (23-27)
Differential Case
Front Mounts33-50 (45-68)
Rear Mounts80-97 (109-132)
Drive Pinion Lock Nut87-130 (118-176)
Filler Plug29-40 (39-54)
Ring Gear Retaining Bolts51-61 (69-83)
Suspension & Mounts
Drive Axle Inner CV Joint Nut40-47 (54-64)
Drive Shaft Companion Flange20-22 (27-30)
Front Mount33-50 (45-68)
Lateral Link46-55 (62-75)
Rear Mount80-97 (109-132)
Stabilizer Bar10-13 (14-18)
Trailing Link69-86 (94-117)
Wheel Lug Nuts65-87 (88-118)
ApplicationFt. Lbs. (N.m)
Differential Carrier Bearing Cap Bolts27-38 (37-52)
Differential Carrier Bearing Lock Plate Bolt13-19 (18-26)
Differential Carrier-To-Housing Nuts17-20 (23-27)
Differential Case
Front Mounts39-47 (53-63)
Rear Mounts68-86 (93-116)
Drive Axle Inner CV Joint Nut40-47 (54-64)
Drive Pinion Lock Nut87-130 (118-176)
Drive Shaft Companion Flange Nuts20-22 (27-30)
Filler Plug29-40 (39-54)
Lateral Link Bolts46-55 (62-75)
Ring Gear Retaining Bolts51-61 (69-83)
Stabilizer Bar Bolts31-43 (43-58)
Trailing Link Bolts68-93 (93-126)
Wheel Lug Nuts65-87 (88-118)
ApplicationFt. Lbs. (N.m)
Differential Carrier-to-Housing17-20 (23-27)
Differential Carrier

1991 Mazda MX-5 Miata
1990-91 DRIVE AXLES Differentials & Drive Axles - 929, B2200, B2600i, MX-5 Miata, MPV, Protege & RX-7
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1990-91 TORQUE SPECIFICATIONS (929)
Bearing Cap Bolts (1) 54-79 (73-107)
Differential Carrier Bearing Cap Bolts (2) 50-66 (73-107)
Differential Carrier Bearing Lock Tab13-19 (18-26)
Differential Case Front Hanger Nut65-77 (88-104)
Differential Case Rear Mounts54-69 (73-94)
Differential Ring Gear Bolts51-61 (69-83)
Drive Axle Inner CV Joint Nut40-47 (54-64)
Drive Pinion Lock Nut94-210 (127-285)
Drive Shaft Companion Flange36-43 (49-58)
Filler Plug29-40 (39-54)
Ring Gear Retaining Bolts51-61 (69-83)
Support Strut Mounting Bolt54-69 (73-94)
Wheel Lug Nuts65-87 (88-118)
(1)1990 Model.
(2)1991 Model.
ApplicationFt. Lbs. (N.m)
ABS Sensor-to-Hub Support Bolt12-17 (16-23)
Differential Carrier Bearing
Cap Bolts50-66 (68-90)
Lock Tabs13-18 (18-24)
Differential Carrier-to-Housing17-20 (23-27)
Differential Case
Front Hanger Nut69-86 (94-117)
Rear Mounts69-86 (94-117)
Drive Axle Inner CV Joint Nut40-47 (54-64)
Drive Pinion Lock Nut94-130 (127-176)
Drive Shaft Companion Flange Bolts36-43 (49-58)
Filler Plug29-40 (39-54)
Ring Gear Retaining Bolts51-61 (69-83)
Wheel Lug Nuts65-87 (88-118)

1991 Mazda MX-5 Miata
1990-91 DRIVE AXLES Differentials & Drive Axles - 929, B2200, B2600i, MX-5 Miata, MPV, Protege & RX-7
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Push out front bushing using a press and Remover (49-G030-627A). To remove rear bushing, install Bearing
Puller (49-0710-520) on bushing. DO NOT overtighten bearing puller nuts or lower arm will be distorted and
damaged. Press to push out rear bushing using Remover (49-G030-627A). To install both bushings, use
remover and Support Block (49-0823-146).
Installation (All Models)
To install, reverse removal procedure. Tighten lower control arm pivot bolts to specification with vehicle
resting on ground and suspension unloaded. See TORQUE SPECIFICATIONS
.
UPPER CONTROL ARM
Removal (Miata)
Raise and support vehicle. Remove wheel assembly. Remove engine splash shield. Remove ball joint pivot nut.
Use Puller (49-0118-850C) to separate ball joint from steering knuckle. Remove upper control arm pivot bolts.
Remove upper control arm.
Inspection
Check upper control arm for damage or cracks. Check bushings for deterioration and excessive wear. Check
ball joint for excessive wear. Examine dust boot for damage. Replace parts as necessary.
Bushing Replacement
Using a chisel, remove old bushing from control arm. Coat new bushing with grease. Press new bushing into
control arm.
Installation
To install, reverse removal procedure. Tighten upper control arm pivot bolts to specification with vehicle
resting on ground and suspension unloaded.
SHOCK ABSORBER
Removal (Miata)
Raise and support vehicle. Remove wheel assembly. Remove engine splash shield. Remove stabilizer link bolt.
Separate upper ball joint from steering knuckle. Loosen lower control arm pivot bolts. Remove shock absorber
upper mount nuts and lower bolt. Move lower control arm just enough to remove shock absorber. Be careful not
to damage brake line.
Disassembly
Clamp upper mount in vise. Loosen lock nut 2 turns only. Compress coil spring using coil spring compressor.
Remove lock nut and remainin
g components. Slowly release compressor tension.

1991 Mazda MX-5 Miata
SUSPENSION - FRONT 1990-91 SUSPENSION Front
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REMOVAL & INSTALLATION
STEERING GEAR
Removal & Installation (Miata & MPV)
1. Disconnect negative battery cable. Raise and support front of vehicle. Remove front wheels. Remove
cotter pins and castle nuts from tie rod ends.
2. Using puller, remove tie rods from steering knuckles. Remove steering column intermediate shaft-to-
steering gear pinion shaft bolt. Mark reference lines on pressure pipe fittings.
3. Remove pressure and return hose connections from steering gear. Remove 2 steering bracket-to-frame
mounting through bolts. Remove steering gear and linkage with steering bracket attached from under the
vehicle.
4. To install, reverse removal procedure. Fill and bleed system. Tighten bolts to specification. See
TORQUE SPECIFICATIONS
table. Tighten steering gear-to-mounting bracket bolts (4) in the
following order: left front, right front, left rear, right rear.
Removal & Installation (MX-6 & 626)
1. Disconnect negative battery cable and power steering pressure switch connectors. Raise and support front
of vehicle. Remove front wheels.
2. Remove cotter pins and castle nuts from tie rod ends. Using puller, remove tie rods from steering
knuckles. Remove steerin
g column intermediate shaft-to-steering gear pinion shaft bolt.
Used Belt.35-.39 (8.9-10.0)
MPV
V6
New Belt.28-.30 (7.1-7.6)
Used Belt.30-.32 (7.6-8.1)
4-Cylinder
New Belt.26-.28 (6.6-7.1)
Used Belt.28-.31 (7.1-7.8)
MX-6 & 626
New Belt.31-.36 (7.8-9.1)
Used Belt.35-.43 (8.9-10.9)
RX7
New Belt.43-.51 (10.9-12.9)
Used Belt.55-.63 (14.0-16.0)
929
New Belt.28-.35 (7.1-8.9)
Used Belt.35-.43 (8.9-10.9)
(1)Belt deflection is measured at midpoint between idler pulley and pump, with 22 lbs. (10 kg.) of
pressure applied.

1991 Mazda MX-5 Miata
STEERING GEAR - POWER RACK & PINION 1991 STEERING Mazda - Power Rack & Pinion
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3. Remove pressure and return hose connections from steering gear. Remove mud flap on driver's side.
Remove steering gear mounting bolts. Remove steering gear through wheelwell on driver's side.
4. To install, reverse removal procedure. Fill and bleed system. Tighten bolts to specification. See
TORQUE SPECIFICATIONS
table.
Removal & Installation (Protege & 323)
1. Disconnect negative battery cable. Raise and support front of vehicle. Remove front wheels. Remove
engine undercover. Remove cotter pins and castle nuts from tie rod ends.
2. Using puller, remove tie rods from steering knuckles. Remove steering column intermediate shaft-to-
steering gear pinion shaft bolt. Remove pressure and return hose connections from steering gear box.
3. Remove all accessible steering gear mounting bracket upper nuts and lower bolts. On Protege, support
drive train from above. Loosen stabilizer bar left mounting bracket and remove engine mount
crossmember.
4. Remove transmission control cable clip. Remove transfer case mount nuts. Lower engine gradually until
rear engine mount bolts can be removed. Remove lower left steering gear mounting bolt from between
transaxle and transfer case.
5. On all models, remove steering gear. To install, reverse removal procedure. Fill and bleed system.
Tighten bolts to specification. See TORQUE SPECIFICATIONS
table.
Removal & Installation (RX7)
1. Remove battery. Drain cooling system. Remove fan shroud and radiator. Raise and support front of
vehicle. Remove front wheels and engine undercover.
2. Remove control links and stabilizer bar. Remove cotter pins and castle nuts from tie rod ends. Remove tie
rods from steering knuckles with puller.
3. Remove steering column intermediate shaft-to-steering gear pinion shaft bolt. Remove pressure and
return hose connections from steering gear box.
4. Remove steering gear mounting bolts. Lower steering gear brackets, steering gear and linkage from
vehicle as an assembly.
5. To install, reverse removal procedure. Fill and bleed system. Tighten bolts to specification. See
TORQUE SPECIFICATIONS
table.
Removal & Installation (929)
1. Disconnect negative battery cable. Raise and support front of vehicle. Remove front wheels. Remove
engine undercover. Disconnect pressure and return hose connections in front of steering gear.
2. Drain fluid. Disconnect return hose fitting to control valve. Remove starter for access to control valve.
Disconnect control valve and pressure switch connectors. Remove control valve. Remove cotter pins and
castle nuts from tie rod ends.
3. Using puller, remove tie rods from steering knuckles. Remove steering column intermediate shaft-to-
steering gear pinion shaft bolt. Remove steering gear mounting bolts. Remove steering gear from bottom
of vehicle.
4. To install, reverse removal procedure. Tighten bolts to specification. See TORQUE SPECIFICATIONS

1991 Mazda MX-5 Miata
STEERING GEAR - POWER RACK & PINION 1991 STEERING Mazda - Power Rack & Pinion
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Installation
Inspect stabilizer bar and components for damage, cracks and deterioration. To install, reverse removal
procedure. Ensure bushing is aligned with White line on stabilizer. Ensure seam faces front of vehicle. Tighten
nuts and bolts to specification with vehicle resting on ground and suspension unloaded.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
ApplicationFt. Lbs. (N.m)
ABS Speed Sensor Harness Bracket Bolts12-17 (16-23)
Caliper Assembly-To-Knuckle Bolt36-51 (49-69)
Control Link-To-Lower Arm Nut27-40 (36-54)
Lower Arm-To-Crossmember Nuts54-70 (73-95)
Lower Arm-To-Knuckle Nut46-55 (63-75)
Rear Axle Nut159-217 (216-294)
Stabilizer Bar Brackets Bolts15-21 (20-28)
Stabilizer Bar-To-Control Link Bolt27-40 (36-54)
Strut Piston Rod Lock Nut23-34 (31-46)
Strut-To-Body Nuts22-27 (29-36)
Strut-To-Lower Arm Bolt54-69 (73-93)
Upper Arm-To-Crossmember Nuts34-49 (46-67)
Upper Arm-To-Knuckle Bolt34-49 (46-67)
Wheel Lug Nuts65-87 (88-118)

1991 Mazda MX-5 Miata
SUSPENSION - REAR 1991 SUSPENSION Rear
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Removal & Installation (B2200, B2600i, Miata, Protege, RX7,
323 & 929)
1. Remove steering wheel and combination switch. See STEERING WHEEL & HORN PAD and
COMBINATION SWITCH
under REMOVAL & INSTALLATION. See Fig. 2 -8. Remove steering
lock assembly. See IGNITION SWITCH & STEERING LOCK
under REMOVAL &
INSTALLATION.
2. Remove lower panel and air duct (if necessary). Remove steering column-to-intermediate shaft "U" joint
bolt. Remove steering column-to-firewall nuts. Remove lower joint dust cover (if equipped). Remove
steering column upper bracket bolts. Remove steering column.
3. To install, reverse removal procedure. Tighten bolts to specification. See TORQUE SPECIFICATIONS
TABLE at end of article.

1991 Mazda MX-5 Miata
STEERING COLUMN 1991 STEERING Mazda - Steering Columns
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Courtesy of MAZDA MOTORS CORP.
Removal & Installation (MPV, MX-6 & 626)
1. Remove steering wheel and combination switch. See STEERING WHEEL & HORN PAD and
COMBINATION SWITCH
under REMOVAL & INSTALLATION. Remove steering lock assembly.
See IGNITION SWITCH & STEERING LOCK
under REMOVAL & INSTALLATION.
2. Remove lower dash panel and A/C duct. Remove lower column cover and steering shaft-to-intermediate
shaft "U" joint bolt. On MPV with A/T, remove shift lever mechanism.
3. On all models, separate steering shaft from intermediate shaft. Remove steering column upper bracket
bolts. Remove steering column. To install, reverse removal procedure. Tighten bolts to specification. See
TORQUE SPECIFICATIONS TABLE
at end of article.
OVERHAUL
STEERING COLUMN
Disassembly
Remove wiring and switches. Clamp column in vise. Turn steering shaft to remove. With a hammer and chisel,
make a groove in steering lock assembly shear screws. Remove shear screws. Remove steering lock.
Inspection
Check all components for damage or wear. Check steering shaft for bends, damage or sheared plastic pins.
Check bearings for excessive play. Replace parts as necessary. Measure length of steering shaft. See Fig. 9
.
Reassembly
To reassemble, reverse disassembly procedure. Grease steering shaft, bushings and bearings. Always use NEW
shear screws.
STEERING SHAFT DIMENSIONS
(1) NOTE: Steering shaft dimension for 929 is not available from manufacturer.
ApplicationLength - In. (mm)
B2200 & B2600i32.69-32.99 (830.0-835.6)
Miata22.09-23.02 (561.1-584.7)
MPV24.05-24.17 (611.0-614.0)
MX-6 & 62624.00-24.05 (609.6-611.1)
Protege & 32323.86-23.94 (606.0-608.0)
RX732.05-32.17 (814.0-817.0)
929(2)
See Fig. 9 for measuring points.

1991 Mazda MX-5 Miata
STEERING COLUMN 1991 STEERING Mazda - Steering Columns
Microsoft
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Fig. 9: Measuring Steering Shaft Dimensions (Except 929)
Courtesy of MAZDA MOTORS CORP.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
ApplicationFt. Lbs. (N.m)
Column Bracket Bolts/Nuts12-17 (16-23)
Steering Shaft "U" Joint Bolts13-20 (18-27)
Steering Wheel Nut29-36 (39-49)
INCH Lbs. (N.m)
Tilt Lever Adjusting Nut16-25 (1.8-2.8)

1991 Mazda MX-5 Miata
STEERING COLUMN 1991 STEERING Mazda - Steering Columns
Microsoft
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