belt MAZDA MODEL 3 HATCHBACK 2005 (in English) Workshop Manual

Black plate (224,1)
WARNING
Keep Flames Away:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames including
cigarettes and sparks away from open battery cells. When working near a battery, do
not allow metal tools to contact the positive (
) or negative () terminal of the
battery. Do not allow the positive (
) terminal to contact the vehicle body.
Battery-Related Explosion:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames, including
cigarettes, and sparks away from open battery cells.
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one with a low fluid level is dangerous. It may
rupture or explode, causing serious injury.
Don't jump-start a frozen battery or one with a low fluid level.
Connecting to Negative Terminal:
Connecting the end of the second cable to the negative (
) terminal of the discharged
battery is dangerous.
A spark could cause the gas around the battery to explode and injure someone.
Connect the negative cable to a good ground point away from the battery.
Connecting Jumper Cable to Moving Parts:
Connecting a jumper cable near or to moving parts (cooling fans, belts) is dangerous.
The cable could get caught when the engine starts and cause serious injury. Never
connect a jumper cable to or near any part that moves.
CAUTION
Use only a 12 V booster system. You can damage a 12 V starter, ignition system, and
other electrical parts beyond repair with a 24 V power supply (two 12 V batteries in
series or a 24 V motor generator set).
7-16
In Case of an Emergency
Emergency Starting
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qSchedule 1
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Engine valve clearanceAudible inspect every 120,000 km (75,000 miles), if noisy,
adjust
Drive belts (tension) I
Engine oil R R R R R R R R
Engine oil filter R R R R R R R R
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 96,000 km (60,000 miles) or 4 years ;after
that, every 2 years
FUEL SYSTEM
Air filter R
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
IGNITION SYSTEM
Spark plugs Replace every 120,000 km (75,000 miles)
CHASSIS and BODY
Brake lines, hoses and connections I I
Disc brakes I I I I
Tire (rotation) Rotate every 12,000 km (7,500 miles)
Steering operation and linkages I I
Front and rear suspension and ball joints I I
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 60 months
All locks and hinges L L L L L L L L
AIR CONDITIONER SYSTEM (if installed)
Cabin air filter Replace every 40,000 km (25,000 miles) or 24 months
Chart symbols
I:Inspect and repair, clean, adjust, or replace if necessary.
R:Replace
L:Lubricate
Remarks
*1 According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage/kilometer period to ensure long-term reliability.
8-4
Maintenance and Care
Scheduled Maintenance
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qSchedule 2
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
ENGINE
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
Drive belts (tension) I
Engine oilPuerto Rico Replace every 5,000 km (3,000 miles) or 3 months
Others R R R R R R RRRRRR
Engine oil filter R R R R R R RRRRRR
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 96,000 km (60,000 miles) or 4 years ; after that,
every 2 years
Engine coolant level I I I I I I IIIIII
FUEL SYSTEM
Air filterPuerto Rico R R
Others R
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
IGNITION SYSTEM
Spark plugs Replace every 120,000 km (75,000 miles)
ELECTRICAL SYSTEM
Function of all lights I I I I I I IIIIII
CHASSIS and BODY
Brake lines, hoses and connections I I
Brake and clutch fluid level I I I I I I IIIIII
Disc brakesIIII
Tire (rotation) Rotate every 8,000 km (5,000 miles)
Tire inflation pressure and tire wear I I I I I I IIIIII
Steering operation and linkages I I
Power steering fluid level I I I I I I IIIIII
Front and rear suspension and ball joints I I
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 60 months
All locks and hinges L L L L L LLLLLLL
Washer fluid level I I I I I I IIIIII
Maintenance and Care
Scheduled Maintenance
8-5
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qSchedule
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
×1000 miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
Drive belts
*1IIIIIIIIIIIIIIII
Engine oil*2RRRRRRRRRRRRRRRR
Engine oil filter*2RRRRRRRRRRRRRRRR
Cooling system I I I I I I I I
Engine coolant Replace every 2 years
Air filter
*3CCRCCRCC
Spark plugs
*6Iridium type Replace every 120,000 km (75,000 miles)
except
Iridium typeRRRR
Idle speed (ZJ, ZY and Z6 engine) I I I I I I I I
Fuel filterRRRR
Fuel lines and hoses I I I I I I I I
Evaporative system (if installed) I I I I I I I I
Battery electrolyte level and specific
gravityIIIIIIII
Brake lines, hoses and connections I I I I I I I I
Brake fluid
*4IIIRIIIRIIIRIIIR
Parking brake I I IIIIIIIIIIIIII
Power brake unit (Brake booster)
and hosesIIIIIIII
Disc brakes I I IIIIIIIIIIIIII
Drum brakes (if installed) I I I I I I I I
Power steering fluid, lines, hoses
and connectionsIIIIIIIIIIIIIIII
Steering operation and linkage I I I I I I I I
Manual transaxle oil R
Automatic transaxle fluid level I I I I I I I I
Front and rear suspension and ball
jointsIIII
Driveshaft dust bootsIIII
Exhaust system and heat shields Inspect every 80,000 km (50,000 miles)
Bolts and nuts on chassis and body T T T T T T T T
All electrical system
*5IIIIIIII
Body condition
(for rust, corrosion and perforation)Inspect annually
8-8
Maintenance and Care
Scheduled Maintenance
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Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
×1000 miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
Cabin air filter (if installed) R R R R R R R R
Tires (including spare tire)
(with inflation pressure adjustment)IIIIIIII
Chart symbols
I:Inspect: Inspect and repair, clean, adjust, or replace if necessary.
R:Replace
C:Clean
T:Tighten
Remarks
*1 Also inspect and adjust the power steering and air conditioner drive belts, if installed.
*2 If the vehicle is operated under any of the following conditions, change the engine oil and oil filter more often
than recommended intervals.
a) Driving in dusty conditions
b) Extended periods of idling or low speed operation
c) Driving for long period in cold temperatures or driving regularly at short distance only.
*3 If the vehicle is operated in very dusty or sandy areas, clean and if necessary, replace the air filter more often
than the recommended intervals.
*4 If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle
is operated in extremely humid climates, change the brake fluid annually.
*5 This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper
blades), and power windows.
*6 Verify the spark plug type from the spark plug itself. Refer to specifications on page 10-4.
Maintenance and Care
Scheduled Maintenance
8-9
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lRinse off spilled electrolyte
immediately with a solution of water
and baking soda.
lIf the vehicle will not be used for an
extended time, disconnect the battery
cables.
qInspecting Electrolyte Level
A low level of electrolyte fluid will cause
the battery to discharge quickly.
Upper level
Lower level
Inspect the electrolyte level at least once a
week. If it's low, remove the cap and add
enough distilled water to bring the level
between the upper and lower level
(illustration).
Don't overfill.
Examine the specific gravity of the
electrolyte with a hydrometer, especially
during cold weather. If it's low, recharge
the battery.
Tires
For reasons of proper performance, safety,
and better fuel economy, always maintain
recommended tire inflation pressures and
stay within the recommended load limits
and weight distribution.
WARNING
Using Different Tire Types:
Driving your vehicle with different
types of tires is dangerous. It could
cause poor handling and poor
braking; leading to loss of control.
Except for the limited use of the
temporary spare tire, use only the
same type tires (radial, bias-belted,
bias-type) on all four wheels.
Using Wrong-Sized Tires:
Using any other tire size than what is
specified for your Mazda (page 10-7)
is dangerous. It could seriously affect
ride, handling, ground clearance, tire
clearance, and speedometer
calibration. This could cause you to
have an accident. Use only tires that
are the correct size specified for your
Mazda.
8-30
Maintenance and Care
Owner Maintenance
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To keep the fabric looking clean and
fresh, take care of it. Otherwise its color
will be affected, it can be stained easily,
and its fire-resistance may be reduced.
CAUTION
Use only recommended cleaners and
procedures. Others may affect
appearance and fire-resistance.
Piano black panelí
The following parts are fitted with panels
that have been treated with a special
coating that resists scratching.
lInstrument panel side garnish
lSteering wheel (partial)
When the panel needs to be cleaned, use a
soft cloth to wipe off dirt from the surface.
NOTE
Scratches or nicks on the panels
resulting from the use of a hard brush or
cloth may not be repairable.
qCleaning the Lap/Shoulder Belt
Webbing
Clean the webbing with a mild soap
solution recommended for upholstery or
carpets. Follow instructions. Don't bleach
or dye the webbing; this may weaken it.
After cleaning the belts, thoroughly dry
the belt webbing and make sure there is
no remaining moisture before retracting
them.
WARNING
Damaged Seat Belt:
Using damaged seat belts is
dangerous. In a collision, damaged
belts cannot provide adequate
protection. Have an Authorized Mazda
Dealer replace damaged belts
immediately.
qCleaning the Window Interiors
If the windows become covered with an
oily, greasy, or waxy film, clean them
with glass cleaner. Follow the directions
on the container.
CAUTION
Don't scrape or scratch the inside of the
rear window. You may damage the rear
window defroster grid.
8-58
Maintenance and Care
íSome models.
Appearance Care
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A
Add-On Non-Genuine Parts and
Accessories ....................................... 9-13
Air Bag Systems ............................... 2-36
Air Filter ............................................ 8-23
Antenna ............................................. 6-10
Anti-Lock Brake System (ABS) ......... 5-7
Warning light ............................... 5-7
Appearance Care ............................... 8-52
Ashtray .............................................. 6-40
Audio System ................................... 6-10
Audio control switch .................. 6-32
Operating tips for audio
system ........................................ 6-10
Safety certification ..................... 6-34
Automatic Transaxle
Driving tips ................................ 5-15
Fluid ........................................... 8-20
Manual shift mode ..................... 5-12
Shift-lock override ..................... 5-11
Shift-lock system ........................ 5-11
Transaxle ranges ........................ 5-10
B
Battery
Emergency starting .................... 7-14
Maintenance ............................... 8-28
Specifications ............................. 10-4
Beep Sounds
Ignition key reminder ................. 5-41
Beeps
Lights-on reminder ..................... 5-41
Seat belt warning beep Sounds ... 5-41
Tire inflation pressure warning
beep ............................................ 5-41
Before Starting the Engine .................. 4-6
After getting in ............................. 4-6
Before getting in .......................... 4-6
B
Body Lubrication .............................. 8-22
Bottle Holder ..................................... 6-42
Brake/Clutch
Fluid ........................................... 8-18
Brakes
Anti-lock brake system (ABS) ..... 5-7
Brakes assist ................................. 5-8
Foot brake .................................... 5-4
Parking brake ............................... 5-5
Warning light ............................... 5-6
Break-In Period ................................... 4-7
Bulb Replacement ............................. 8-35
C
Capacities .......................................... 10-5
Carbon Monoxide ............................... 4-5
Cargo Securing Loops ...................... 6-43
Cargo Sub-Compartment .................. 6-43
Catalytic Converter ............................. 4-3
Cell Phones ....................................... 9-14
Center Console .................................. 6-43
Child Restraint
Child restraint precautions ......... 2-21
Installing child-restraint
systems ....................................... 2-25
LATCH child-restraint
systems ....................................... 2-31
Child Safety Locks for Rear Doors ..... 3-9
Cigarette Lighter ............................... 6-40
Climate Control System ...................... 6-2
Gas specifications ...................... 10-6
Clock ................................................. 6-39
Cruise Control ................................... 5-17
Cup Holder ........................................ 6-41
Customer Assistance ........................... 9-2
11-2
Index
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P
Parking Brake ..................................... 5-5
Parking in an Emergency .................... 7-2
Power Door Locks .............................. 3-8
Power Steering .................................. 5-16
Fluid ........................................... 8-19
Power steering malfunction indicator
light ............................................ 5-16
Power Windows ................................ 3-16
Push-Starting ..................................... 7-18
R
Rear Door Child Safety Locks ............ 3-9
Rear Seat ............................................. 2-5
Rear Window Defroster .................... 5-50
Rear Window Washer ....................... 5-49
Rear Window Wiper .......................... 5-49
Rearview Mirror ................................ 3-29
Recreational Towing ......................... 7-22
Registering Your Vehicle in A Foreign
Country ............................................. 9-12
Rocking the Vehicle ............................ 4-8
S
Safety Defects, Reporting ................. 9-18
Seat Belt System
3-point type ................................ 2-12
Automatic locking ...................... 2-11
Belt minder ................................. 2-20
Emergency locking .................... 2-11
Extender ..................................... 2-18
Pregnant women ......................... 2-11
Pretensioner and load limiting .... 2-14
Rear-center lap/shoulder ............. 2-16
Seat belt precautions .................... 2-9
Warning light/beep ..................... 2-19
S
Seats
Front seat ...................................... 2-2
Rear seat ....................................... 2-5
Security System
Immobilizer system .................... 3-23
Theft-deterrent system ............... 3-26
Service Publications .......................... 9-20
Spare Tire and Tool Storage ................ 7-3
Specifications .................................... 10-4
Speedometer ...................................... 5-26
SRS Air Bags
How the Air Bags Work ............. 2-43
Supplemental restraint systems
precautions ................................. 2-36
Starting the Engine .............................. 5-3
Steering Wheel .................................. 3-28
Horn ........................................... 5-51
Storage Compartments ...................... 6-42
Cargo securing loops .................. 6-43
Cargo sub-compartment ............. 6-43
Center console ............................ 6-43
Flexible Floor Board .................. 6-44
Glove box ................................... 6-42
Sunshade ........................................... 3-22
Sunvisors .......................................... 6-35
T
Tachometer ........................................ 5-28
Temporary Spare Tire ....................... 8-33
Theft-Deterrent System ..................... 3-26
Tiedown
Hook .......................................... 7-20
Tire Pressure Monitoring System ...... 5-21
System error activation .............. 5-23
Tire pressure monitoring system
warning light .............................. 5-22
Tires and wheels ......................... 5-23
Index
11-5
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T
Tires
Inflation pressure ........................ 8-31
Replacement ............................... 8-32
Rotation ...................................... 8-31
Snow tires .................................... 4-9
Spare tire and tool storage ............ 7-3
Specifications ............................. 10-7
Flat Tire ........................................ 7-3
Tire chains .................................. 4-10
Uniform tire quality grading system
(UTQGS) ................................... 9-16
Tool ..................................................... 7-3
Towing
Description ................................. 7-19
Emergency towing ..................... 7-19
Recreational towing ................... 7-22
Towing caravan and trailers
(Europe) ..................................... 4-12
Trailer towing ............................. 4-12
Trailer Towing .................................. 4-12
Trip Meter ......................................... 5-26
Trunk Lid .......................................... 3-12
Trunk Light ....................................... 3-14
Turn and Lane-Change Signals ......... 5-45
V
Vanity Mirrors ................................... 6-35
Vehicle Information Labels ............... 10-2
W
Warning Lights ................................. 5-30
ABS ............................................ 5-34
Air bag system ........................... 5-34
Automatic transaxle ................... 5-36
Brake system .............................. 5-32
Charging system ......................... 5-33
Check engine .............................. 5-33
Door-ajar .................................... 5-36
Engine oil pressure ..................... 5-33
Front seat belt pretensioner
system ........................................ 5-34
Low fuel ..................................... 5-35
Low washer fluid level ............... 5-36
Seat belt ...................................... 5-35
Tire pressure monitoring
system ........................................ 5-37
Warranty .............................................. 9-9
Washer Fluid ..................................... 8-21
Weights ............................................. 10-5
Wheel Replacement .......................... 8-33
Windows
Power windows .......................... 3-16
Windshield Washer ........................... 5-49
Windshield Wipers ............................ 5-47
Blades replacement .................... 8-24
Winter Driving .................................... 4-9
11-6
Index
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