steering MAZDA MODEL 6 2016 (in English) Service Manual

Black plate (434,1)
qSchedule 1
Maintenance IntervalNumber of months or kilometers, whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120
SKYACTIV-G 2.5
Drive belts I I I
Engine oilRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
COOLING SYSTEM
Cooling system I I I
Engine coolant
*1Replace at first 200,000 km or 10 years; after that, every
100,000 km or 5 years
FUEL SYSTEM
Air filterRRRRRR
Fuel lines and hoses I
*2I*2I
Hoses and tubes for emission I*2I*2I
Fuel filter Replace every 60,000 km
IGNITION SYSTEM
Spark plugs Replace every 120,000 km
CHASSIS and BODY
Brake lines, hoses and connectionsIIIIII
Brake and clutch fluid level I I I I I I I I I
Brake fluid R R R
Disc brakesIIIIIIIIIIII
Tire (Rotation)
*3Rotate every 10,000 km
Tire inflation pressure and tire wear*3IIIIIIIIIIII
Steering operation and linkagesIIIIIIIIIIII
Front and rear suspension, ball joints and wheel
bearing axial playIIIIII
Driveshaft dust bootsIIIIII
Bolts and nuts on chassis and bodyTTTTTT
Exhaust system and heat shieldsIIIIII
All locks and hingesLLLLLLLLLLLL
Washer fluid levelIIIIIIIIIIII
6-14
Maintenance and Care
Scheduled Maintenance
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Form No.8EA2-EA-14K

Black plate (436,1)
qSchedule 2
Maintenance IntervalNumber of months or kilometers, whichever comes first
Months 3 6 9 12 15 18 21 24 27 30 33 36
×1000 km 5 10 15 20 25 30 35 40 45 50 55 60
SKYACTIV-G 2.5
Drive belts I
Engine oilRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
COOLING SYSTEM
Cooling system I
Engine coolant
*1Replace at first 200,000 km or 10 years; after that, every
100,000 km or 5 years
Engine coolant levelIIIIIIIIIIII
FUEL SYSTEM
Air filterCRCRCR
Fuel lines and hoses I
*2
Hoses and tubes for emission I*2
Fuel filter Replace every 60,000 km
IGNITION SYSTEM
Spark plugs Replace every 120,000 km
ELECTRICAL SYSTEM
Function of all lightsIIIIIIIIIIII
CHASSIS and BODY
Brake lines, hoses and connections I I I
Brake and clutch fluid level I I I I I
Brake fluid R
Disc brakesIIIIII
Tire (Rotation)
*3Rotate every 10,000 km
Tire inflation pressure and tire wear*3IIIIII
Steering operation and linkagesIIIIII
Front and rear suspension, ball joints and wheel
bearing axial playIII
Driveshaft dust boots I I I
Bolts and nuts on chassis and body T T T
Exhaust system and heat shields I I I
All locks and hingesLLLLLL
Washer fluid levelIIIIII
6-16
Maintenance and Care
Scheduled Maintenance
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Black plate (438,1)
(Cont.)
Maintenance IntervalNumber of months or kilometers, whichever comes first
Months 39 42 45 48 51 54 57 60 63 66 69 72
×1000 km 65 70 75 80 85 90 95 100 105 110 115 120
SKYACTIV-G 2.5
Drive belts I I
Engine oilRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
COOLING SYSTEM
Cooling system I I
Engine coolant
*1Replace at first 200,000 km or 10 years; after that, every
100,000 km or 5 years
Engine coolant levelIIIIIIIIIIII
FUEL SYSTEM
Air filterCRCRCR
Fuel lines and hoses I
*2I*2
Hoses and tubes for emission I*2I*2
Fuel filter Replace every 60,000 km
IGNITION SYSTEM
Spark plugs Replace every 120,000 km
ELECTRICAL SYSTEM
Function of all lightsIIIIIIIIIIII
CHASSIS and BODY
Brake lines, hoses and connections I I I
Brake and clutch fluid level I I I I
Brake fluid R R
Disc brakesIIIIII
Tire (Rotation)
*3Rotate every 10,000 km
Tire inflation pressure and tire wear*3IIIIII
Steering operation and linkagesIIIIII
Front and rear suspension, ball joints and wheel
bearing axial playIII
Driveshaft dust boots I I I
Bolts and nuts on chassis and body T T T
Exhaust system and heat shields I I I
All locks and hingesLLLLLL
Washer fluid levelIIIIII
6-18
Maintenance and Care
Scheduled Maintenance
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Form No.8EA2-EA-14K

Black plate (462,1)
During rotation, inspect them for correct
balance.
Do not include (TEMPORARY USE ONLY)
spare tire in rotation.Forward
Also, inspect them for uneven wear and
damage. Abnormal wear is usually caused
by one or a combination of the following:
lIncorrect tire pressurelImproper wheel alignmentlOut-of-balance wheellSevere braking
After rotation, inflate all tire pressures to
specification (page 9-7) and inspect the
lug nuts for tightness.
After adjusting the tire pressure,
initialization of the tire pressure
monitoring system is necessary to make
the system operates normally.
Refer to Tire Pressure Monitoring System
Initialization on page 4-151.
CAUTION
Rotate unidirectional tires and radial
tires that have an asymmetrical tread
pattern or studs only from front to
rear, not from side to side. Tire
performance will be reduced if
rotated from side to side.
qReplacing a Tire
WARNING
Always use tires that are in good
condition:
Driving with worn tires is dangerous.
Reduced braking, steering, and
traction could result in an accident.
Replace all four tires at the same time:
Replacing just one tire is dangerous.
It could cause poor handling and
poor braking resulting in loss of
vehicle control. Mazda strongly
recommends that you replace all four
tires at the same time.
If a tire wears evenly, a wear indicator
will appear as a solid band across the
tread.
Replace the tire when this happens.
New treadTread wear indicator
Worn tread
You should replace the tire before the
band crosses the entire tread.
After adjusting the tire pressure,
initialization of the tire pressure
monitoring system is necessary to make
the system operates normally.
Refer to Tire Pressure Monitoring System
Initialization on page 4-151.
6-42
Maintenance and Care
Owner Maintenance
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Form No.8EA2-EA-14K

Black plate (467,1)
WARNING
Never touch the glass portion of a
halogen bulb with your bare hands and
always wear eye protection when
handling or working around the bulbs:
When a halogen bulb breaks, it is
dangerous. These bulbs contain
pressurized gas. If one is broken, it
will explode and serious injuries
could be caused by the flying glass.
If the glass portion is touched with
bare hands, body oil could cause the
bulb to overheat and explode when
lit.
Always keep halogen bulbs out of the
reach of children:
Playing with a halogen bulb is
dangerous. Serious injuries could be
caused by dropping a halogen bulb
or breaking it some other way.
NOTE
lTo replace the bulb, contact an Authorized
Mazda Dealer.
lIf the halogen bulb is accidentally touched,
it should be cleaned with rubbing alcohol
before being used.
lUse the protective cover and carton for the
replacement bulb to dispose of the old bulb
promptly and out of the reach of children.
qReplacing Exterior Light Bulbs
Headlights (With LED headlights)
Low/High beam bulbs
The LED bulb cannot be replaced as a
single unit because it is an integrated unit.
The LED bulb has to be replaced with the
unit. We recommend an Authorized
Mazda Dealer when the replacement is
necessary.
Headlights (With halogen headlights)
Low-beam bulbs
1. Make sure the ignition is switched off,
and the headlight switch is off.
2. If you are changing the right bulb, start
the engine, turn the steering wheel all
the way to the left, and turn off engine.
If you are changing the left bulb, turn
the steering wheel to the right.
3. Pull the center of each plastic retainer
and remove the retainers.
Removal
Installation
4. Turn the screw counterclockwise and
remove it, and then partially peel back
the mudguard.
Maintenance and Care
Owner Maintenance
6-47
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Black plate (470,1)
7. Turn the socket and bulb assembly to
remove it. Carefully remove the bulb
from its socket in the reflector by
gently pulling it straight backward out
of the socket.
8. Install the new bulb in the reverse order
of the removal procedure.
Daytime running lights/Parking lights
(With LED headlights), Signature wing
illuminationí
The LED bulb cannot be replaced as a
single unit because it is an integrated unit.
The LED bulb has to be replaced with the
unit. We recommend an Authorized
Mazda Dealer when the replacement is
necessary.
Front turn signal lights/Front side-
marker lights, Parking lights (With
halogen headlights)
1. Make sure the ignition is switched off,
and the headlight switch is off.
2. If you are changing the right bulb, start
the engine, turn the steering wheel all
the way to the left, and turn off engine.
If you are changing the left bulb, turn
the steering wheel to the right.3. Pull the center of each plastic retainer
and remove the retainers.
Removal
Installation
4. Turn the screw counterclockwise and
remove it, and then partially peel back
the mudguard.
5. Turn the socket and bulb assembly
counterclockwise and remove it.
6. Disconnect the bulb from the socket.
6-50
Maintenance and Care
íSome models.
Owner Maintenance
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Black plate (496,1)
2. Turn the spare tire hold-down bolt
counterclockwise.
Spare tire hold-down bolt
To secure the spare tire
Store the spare tire in the reverse order of
removal. After storing, verify that the
spare tire is stored securely.
Changing a Flat Tire
NOTE
If the following occurs while driving, it could
indicate a flat tire.
lSteering becomes difficult.lThe vehicle begins to vibrate excessively.lThe vehicle pulls in one direction.
If you have a flat tire, drive slowly to a
level spot that is well off the road and out
of the way of traffic to change the tire.
Stopping in traffic or on the shoulder of a
busy road is dangerous.
WARNING
Be sure to follow the directions for
changing a tire:
Changing a tire is dangerous if not
done properly. The vehicle can slip off
the jack and seriously injure
someone.
No person should place any portion
of their body under a vehicle that is
supported by a jack.
Never allow anyone inside a vehicle
supported by a jack:
Allowing someone to remain in a
vehicle supported by a jack is
dangerous. The occupant could cause
the vehicle to fall resulting in serious
injury.
NOTE
Make sure the jack is well lubricated before
using it.
1. Park on a level surface off the right-of-
way and firmly set the parking brake.
2. Put a vehicle with an automatic
transaxle in Park (P), a manual
transaxle in Reverse (R) or 1, and turn
off the engine.
7-6
If Trouble Arises
Flat Tire
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Black plate (506,1)
5. Start the engine of the booster vehicle
and run it a few minutes. Then start the
engine of the other vehicle.
6.(With i-ELOOP system)
“i-ELOOP charging”is displayed in
the multi-display of the instrument
cluster after the engine is started. The
message is no longer displayed when
the engine is running and the charging
is completed. The vehicle may be
driven after the message is no longer
displayed.
NOTE
If the vehicle is driven while the message is
displayed, a beep sound is heard.
If you turn the steering wheel while the
message is displayed, it will feel heavier than
normal, but this does not indicate an
abnormality. The steering operation will return
to normal after the message is no longer
displayed. Do not remove the jumper cables
while the message is displayed.
7. When finished, carefully disconnect the
cables in the reverse order described in
the illustration.
8. If the battery cover has been removed,
install it in the reverse order of
removal.NOTE
Verify that the covers are securely installed.
7-16
If Trouble Arises
Battery Runs Out
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Form No.8EA2-EA-14K

Black plate (518,1)
qIf the automatic transaxle
warning indication/warning light
is indicated
í
The light/indication illuminates when the
transaxle has a problem.
CAUTION
If the automatic transaxle warning
light/warning indication illuminates,
the transaxle has an electrical
problem. Continuing to drive your
Mazda in this condition could cause
damage to your transaxle. Consult
an Authorized Mazda Dealer as soon
as possible.
qIf the power steering malfunction
warning indication/indicator light
is indicated
The power steering malfunction indicator
light illuminates if there is a malfunction
with the power steering while the engine
is running.
If the indicator light illuminates, park the
vehicle in a safe place immediately and
stop the engine.
If the indicator light does not turn off even
if the engine is restarted afterwards,
consult an Authorized Mazda Dealer.
NOTE
lIf the indicator light illuminates, the power
steering will not operate normally. If this
happens, the steering wheel can still be
operated, however, the operation may feel
heavy compared to normal, and the
steering wheel could vibrate when turning.
lRepeatedly jerking the steering wheel left
and right while the vehicle is stopped or
moving extremely slowly will cause the
power steering system to go into protective
mode which will make the steering feel
heavy, but this does not indicate a problem.
If this occurs, park the vehicle safely and
wait several minutes for the system to
return to normal.
7-28
If Trouble Arises
íSome models.
Warning/Indicator Lights and Warning Sounds
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Black plate (527,1)
qMazda Radar Cruise Control
(MRCC) System Warningsí
The Mazda Radar Cruise Control
(MRCC) system warnings notify the
driver of system malfunctions and
cautions on use when required.
Check based on the beep sound.
Cautions What to check
The beep sounds 1 time
while the Mazda Radar
Cruise Control (MRCC)
is operatingThe vehicle speed is
slower than 25 km/h
(16 mph) and the Mazda
Radar Cruise Control
(MRCC) system has been
canceled.
The beep continues to
sound while the vehicle
is being driven.The distance between
your vehicle and the
vehicle ahead is too
close. Verify the safety of
the surrounding area and
reduce vehicle speed.
When the Mazda Radar
Cruise Control (MRCC)
is operating, the beep
sounds and the Mazda
Radar Cruise Control
(MRCC) warning light
(amber) in the instrument
cluster turns on.A malfunction in the
system may be indicated.
Have your vehicle
inspected at an
Authorized Mazda
Dealer.
qCollision warningí
If there is the possibility of a collision
with a vehicle ahead, the beep sounds
continuously and a warning is indicated in
the display.
qPower Steering Warning Buzzer
If the power steering system has a
malfunction, the power steering
malfunction light turns on or flashes and
the buzzer operates at the same time.
Refer to Warning/Indicator Lights on page
4-22.
qElectric Parking Brake Warning
Beep
The warning buzzer is activated under the
following conditions:
lThe vehicle is driven with the electric
parking brake applied.
lThe electric parking brake switch is
pulled while the vehicle is driven.
If Trouble Arises
Warning/Indicator Lights and Warning Sounds
7-37íSome models. Mazda6_8EA2-EA-14K_Edition2 Page527
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Form No.8EA2-EA-14K